CN106653175A - Combined cable for remote monitoring and fabrication method thereof - Google Patents
Combined cable for remote monitoring and fabrication method thereof Download PDFInfo
- Publication number
- CN106653175A CN106653175A CN201611100739.5A CN201611100739A CN106653175A CN 106653175 A CN106653175 A CN 106653175A CN 201611100739 A CN201611100739 A CN 201611100739A CN 106653175 A CN106653175 A CN 106653175A
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- China
- Prior art keywords
- cable
- copper
- sheath
- layer
- insulation
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B11/00—Communication cables or conductors
- H01B11/02—Cables with twisted pairs or quads
- H01B11/06—Cables with twisted pairs or quads with means for reducing effects of electromagnetic or electrostatic disturbances, e.g. screens
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/1895—Internal space filling-up means
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
- H01B7/282—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable
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- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Insulated Conductors (AREA)
Abstract
The invention is applicable for the technical field of a communication cable, and provides a combined cable for remote monitoring and a fabrication method thereof. The combined cable comprises an outer sheath, wherein the outer sheath wraps insulation soft copper wires, network cables, a sheath shielding copper core soft cable and a nylon wire, the nylon wire is filled among the insulation soft copper wires, the network cables and the sheath shielding copper core soft cable, each insulation soft copper wire comprises a conductor and an insulation layer, the conductor is a flexible oxygen-free copper filament formed by twisting multiple strands of fine copper wires and copper foils into bundles, each network cable comprises a sheath, a copper wire mesh shielding layer, an aluminum foil shielding layer and two groups of network cable core lines which are sequentially wrapped, the network cable core lines are formed by twisting the insulation soft copper wires, and the sheath shielding copper core soft cable comprises a sheath, a copper wire mesh shielding layer, an aluminum foil shielding layer and two insulation soft copper wires which are sequentially wrapped. The combined cable has the advantages of favorable waterproof performance, bending resistance, high tensile capability and long service lifetime of a product, the intelligent control and installation problem is solved, the combined cable is convenient to use, and people can detect shooting and detect an unknown world in the wild or at a standing point under water for a long time.
Description
Technical field
The invention belongs to communication cable technical field, more particularly to a kind of combination cable and its manufacture for remote monitoring
Method.
Background technology
Sea floor world regards a magical country as by people always, and many films work as subject matter all by abyssal environment, because
Be that piece marine site also have many unknown things mankind also without reference to.Transmitted by the link of cable, can be taken the photograph on the coast
As exploring magical sea floor world!
With the raising of the abundant degree of people's material life, developing ecology green cultivation agricultural is to establish China environmental protection
The needs of international new image.Edible safety, pollution-free food, are the changes of human diet culture, advocate pollution-free food, are a kind of new
Cooking culture, a kind of new consumption idea, a kind of new life style, a kind of new dependence with environment coexistence is
The important behaviour of human civilization progress, ecological ideas cultivation is imperative!By the link of cable, field and water can be observed
The lower monitoring aquaculture organism environment of an activation and emergency case.
Sea floor world, ecological ideas cultivation, the development space in following market at home and abroad is very wide, and newly-built at present is big
Type plant, aquaculture, Ecological Park Wetlands Monitoring etc. have all used Intelligent weak current wiring system, and automation and intelligentification
Production is also being developed rapidly, and the application development prospect of field or undersea detection shooting long distance control system is wide.
Cable is combined in current field or detection shooting remote monitoring under water, and poor waterproof properties, resist bending stretching resistance are not
Long, transfer rate is not slow for enough, service life, it is difficult to ensure quality, it is impossible to which remote comprehensive is controlled, cause the user inconvenience and
Puzzlement.
The content of the invention
The technical problem to be solved is to provide a kind of combination cable and its manufacturer for remote monitoring
Method, it is intended to solve poor waterproof properties, the resist bending stretching resistance existing for the combination cable for remote monitoring of the prior art
Not enough, the problem that service life is not grown and transfer rate is slow.
The present invention is achieved in that a kind of combination cable for remote monitoring, including oversheath, the oversheath bag
It is wrapped with insulation soft copper wire, network cable and sheath shielding copper core flexible cable;The network cable, insulation soft copper wire and
Space between sheath shielding copper core flexible cable is filled with nylon wire;The insulation soft copper wire includes conductor and parcel conductor
Insulating barrier, the conductor is using the stranded bundles of flexible oxygen-free copper of multiply thin copper wire and copper foil wire;The network cable
Line includes sheath, copper mesh screen layer, foil shielding layer and the two groups of network cores for wrapping up successively from outside to inside, per group of institute
The network core stated is formed by two insulation soft copper wires are mutually stranded;The sheath shielding copper core flexible cable includes
The sheath that wraps up successively from outside to inside, copper mesh screen layer, foil shielding layer and the insulation soft copper wire described in two.
Further, the oversheath is enclosed with eight bar insulation soft copper wires, two groups of network cables and a sheath screen
Cover copper core flexible cable.
Further, the eight bar insulations soft copper wire includes that the insulation that three conductor diameters are 0.5 square millimeter is soft
Copper conductor, conductor diameter are 1.0 square millimeters of insulation soft copper wire and four conductor diameters are 1.5 square millimeters
Insulation soft copper wire.
Further, the insulating layer material of the conductor is PE.
Further, the sheath material of the network cable is modified PVC.
Further, the material of the oversheath is modified PVC.
The present invention additionally provides the manufacture method of combinations thereof cable, including following step to solve above-mentioned technical problem
Suddenly:
S11, process conductor:Pressed from inside to outside after layer arrangement, by each layer by same using multiply thin copper wire and multiply copper foil wire
One twists to being stranding into a branch of flexible anaerobic copper conductor;
S12, insulation extruding:A plurality of conductor is obtained using the method for step S11, by extrusion molding production line pressing and wrapping
One layer insulating, is obtained many bar insulation soft copper wires;
S13, heart yearn pair twist:Four sections of insulation soft copper wires are obtained after a wherein bar insulation soft copper wire is segmented, by four sections
Insulation soft copper wire is divided into two groups, by per group of two sections of insulation soft copper wires by high-speed pair twister according to technological requirement
Lay distinguishes pair twist, makes two groups of network cores;
S14, stranding:By two groups of network cores by twisting cable-former stranding again into a semi-finished product network cable;
S15, braiding:By high-speed knitter, one layer of foil shielding layer and copper wire are woven in semi-finished product network cable
Net screen layer;
S16, extrusion molding out of jacket:By extrusion molding production line, in the outer peripheral edge of semi-finished product network cable obtained in step S15
Upper extruding one layer of sheath of pressing and wrapping, that is, be obtained the network cable;
S17, another bar insulation soft copper wire is divided into two sections, by two sections of insulation soft copper wires side by side after, compiled by high speed
Loom, on two sections of insulation soft copper wire outer peripheral edges one layer of foil shielding layer and copper mesh screen layer are woven;
S18, by extrusion molding production line, on the outer peripheral edge of semi-finished product cable obtained in step S17 extruding compacting bag
One layer of sheath is covered, the sheath is obtained and is shielded copper core flexible cable;
S19, total stranding:The network cable, sheath shielding copper core flexible cable and some insulation soft coppers are led
Line, intersects stranding and combines cable into a semi-finished product by multiple strand cable-former with filled nylon line;
S20, oversheath are extruded:By extrusion molding production line, along with the mould of customization, outside semi-finished product combination cable
Periphery extruding one layer of oversheath of compacting, is obtained combination cable.
Compared with prior art, beneficial effect is the present invention:The combination cable of the present invention, its internal insulation soft copper is led
The Structure Combination Design of line, network cable, sheath shielding copper core flexible cable and nylon wire, has can combination cable good
Water resistance, resist bending, resistance to tension are strong, and the service life of product can be greatly improved, and solve intelligentized control method installation
Problem, easy to use, people can in the wild or under water long-time stationary point detects shooting and explores outfield.
Description of the drawings
One or more embodiments are illustrative by the picture in corresponding accompanying drawing, these exemplary theorys
Bright not constitute the restriction to embodiment, the element with same reference numbers label is expressed as similar element in accompanying drawing, removes
Non- to have especially statement, composition is not limited the figure in accompanying drawing.
Fig. 1 is a kind of horizontal cross-sectional schematic of combination cable for remote monitoring provided in an embodiment of the present invention.
Fig. 2 is the horizontal cross-sectional schematic of the network cable in Fig. 1.
Fig. 3 is the horizontal cross-sectional schematic that the sheath in Fig. 1 shields copper core flexible cable.
Specific embodiment
In order that the technical problem to be solved, technical scheme and beneficial effect become more apparent, below tie
Drawings and Examples are closed, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only
To explain the present invention, it is not intended to limit the present invention.
As shown in Figure 1 to Figure 3, it is a preferred embodiment of the present invention, there is provided a kind of combination line for remote monitoring
Cable, including oversheath 1, oversheath 1 is enclosed with insulation soft copper wire 2, network cable 3 and sheath shielding copper core flexible cable 4.And
And, in order to improve the tensile property of product, between insulation soft copper wire 2, network cable 3 and sheath shielding copper core flexible cable 4
Space be filled with nylon wire 5.
Insulation soft copper wire 2 includes the insulating barrier 22 of conductor 21 and parcel conductor 21.Conductor 21 is using the thin copper of multiply
Silk and the stranded bundles of flexible oxygen-free copper of copper foil wire.
Network cable 3 include wrap up successively from outside to inside sheath 31, copper mesh screen layer 32, foil shielding layer 33 and
Two groups of network cores 34.Every group of network core 34 is formed by two bar insulation soft copper wires 2 are mutually stranded.
Sheath shielding copper core flexible cable 4 includes sheath 41, the copper mesh screen layer 42, aluminum foil screen for wrapping up successively from outside to inside
Cover the bar insulation soft copper wire 2 of layer 43 and two.
The present embodiment does not limit the quantity of insulation soft copper wire, network cable 3 and sheath shielding copper core flexible cable 4.It is excellent
Selection of land, oversheath 1 is enclosed with eight bar insulation soft copper wires, 2, two groups of network cables 3 and a sheath shielding copper core flexible cable 4.
In above-mentioned eight bar insulations soft copper wire 2, wherein 21 a diameter of 0.5 squares of millis of the conductor of three bar insulation soft copper wires 2
Rice, 21 a diameter of 1.0 square millimeters of the conductor of a bar insulation soft copper wire 2, the conductor 21 of four bar insulation soft copper wires 2 is a diameter of
1.5 square millimeters.
The combination cable of this enforcement, its internal insulation soft copper wire 2, network cable 3, sheath shielding copper core flexible cable 4
And the Structure Combination Design of nylon wire 5, combination cable can be made to have good water resistance, resist bending, resistance to tension strong, produce
The service life of product can be greatly improved, solve the problems, such as intelligentized control method install, it is easy to use, people can in the wild or
Person's shooting of long-time stationary point detection under water and exploration outfield.
The material of above-mentioned insulating barrier 22 is PE (polyethylene, polyethylene), and the material of sheath 31 of network cable 3 is modified
PVC (Polyvinyl chloride, polyvinyl chloride);The material of oversheath 1 is modified PVC.By using modified composite PVC material
The oversheath 1 of material, can make oversheath 1 have oil resistant, water-fast, corrosion-resistant, wear-resisting, cold-resistant, block-water effect water, high mechanical strength with
And using it is safe the advantages of.
The manufacturing step of the combination cable of the present embodiment is as follows:
S11, process conductor 21:Pressed from inside to outside after layer arrangement using multiply thin copper wire and multiply copper foil wire, each layer is pressed
It is same to twist to being stranding into a branch of flexible anaerobic copper conductor 21;
S12, insulation extruding:A plurality of conductor 21 is obtained using the method for step S11, is wrapped by the compacting of extrusion molding production line
The insulating barrier 22 of one layer of PE material is covered, many bar insulation soft copper wires 2 are obtained;
S13, heart yearn pair twist:A wherein bar insulation soft copper wire 2 is obtained into four sections of insulation soft copper wires 2 after being segmented, by four
Section insulation soft copper wire 2 is divided into two groups, will according to technique by high-speed pair twister by per group of two sections of insulation soft copper wires 2
The lay difference pair twist asked, makes two groups of network cores 24;
S14, stranding:By two groups of network cores 24 by twisting cable-former stranding again into a semi-finished product network cable;
S15, braiding:By high-speed knitter, one layer of foil shielding layer 33 and copper are woven in semi-finished product network cable
Silk screen screen layer 32;
S16, extrusion molding out of jacket:By extrusion molding production line, in the outer peripheral edge of semi-finished product network cable obtained in step S15
The sheath 31 of upper extruding one layer of PVC material of pressing and wrapping, that is, be obtained the network cable 3;
S17, another bar insulation soft copper wire 2 is divided into two sections, by two sections of insulation soft copper wires 2 side by side after, by a high speed
Braider, on two sections of outer peripheral edges of insulation soft copper wire 2 one layer of foil shielding layer 43 and copper mesh screen layer 42 are woven;
S18, by extrusion molding production line, on the outer peripheral edge of semi-finished product cable obtained in step S17 extruding compacting bag
One layer of sheath 41 is covered, the sheath shielding copper core flexible cable 4 is obtained;
S19, total stranding:By the network cable 3, sheath shielding copper core flexible cable 4 and some insulation soft coppers
Wire 2, intersects stranding and combines cable into a semi-finished product by multiple strand cable-former with filled nylon line 5;
S20, oversheath are extruded:By extrusion molding production line, along with the mould of customization, outside semi-finished product combination cable
The oversheath 1 of periphery extruding one layer of PVC material of compacting, is obtained combination cable.
Presently preferred embodiments of the present invention is the foregoing is only, not to limit the present invention, all essences in the present invention
Any modification, equivalent and improvement made within god and principle etc., should be included within the scope of the present invention.
Claims (7)
1. a kind of combination cable for remote monitoring, including oversheath, it is characterised in that it is soft that the oversheath is enclosed with insulation
Copper conductor, network cable and sheath shielding copper core flexible cable;The network cable, insulation soft copper wire and sheath shielding copper
Space between core flexible cable is filled with nylon wire;The insulation soft copper wire includes the insulating barrier of conductor and parcel conductor,
The conductor is using the stranded bundles of flexible oxygen-free copper of multiply thin copper wire and copper foil wire;The network cable is included by outer
Sheath, copper mesh screen layer, foil shielding layer and the two groups of network cores wrapped up successively in, the network cable described in per group
Heart yearn is formed by two insulation soft copper wires are mutually stranded;Sheath shielding copper core flexible cable include from outside to inside according to
The sheath of secondary parcel, copper mesh screen layer, foil shielding layer and the insulation soft copper wire described in two.
2. the combination cable of remote monitoring is used for as claimed in claim 1, it is characterised in that the oversheath is enclosed with eight
Insulation soft copper wire, two groups of network cables and a sheath shield copper core flexible cable.
3. the combination cable of remote monitoring is used for as claimed in claim 2, it is characterised in that the eight bar insulations soft copper wire
Include the insulation that insulation soft copper wire that three conductor diameters are 0.5 square millimeter, conductor diameter are 1.0 square millimeters
Soft copper wire and four conductor diameters are 1.5 square millimeters of insulation soft copper wire.
4. the combination cable for remote monitoring as described in any one in claims 1 to 3, it is characterised in that described to lead
The insulating layer material of body is PE.
5. the combination cable for remote monitoring as described in any one in claims 1 to 3, it is characterised in that the net
The sheath material of network cable is modified PVC.
6. the combination cable for remote monitoring as described in any one in claims 1 to 3, it is characterised in that described outer
The material of sheath is modified PVC.
7. it is a kind of as described in any one in claim 1 to 6 combination cable manufacture method, it is characterised in that include with
Under step:
S11, process conductor:Pressed from inside to outside after layer arrangement, by each layer by same using multiply thin copper wire and multiply copper foil wire
Twist to being stranding into a branch of flexible anaerobic copper conductor;
S12, insulation extruding:A plurality of conductor is obtained using the method for step S11, by one layer of extrusion molding production line pressing and wrapping
Insulating barrier, is obtained many bar insulation soft copper wires;
S13, heart yearn pair twist:Four sections of insulation soft copper wires are obtained after a wherein bar insulation soft copper wire is segmented, by four sections of insulation
Soft copper wire is divided into two groups, and per group of two sections of insulation soft copper wires are passed through into lay of the high-speed pair twister according to technological requirement
Respectively pair twist, makes two groups of network cores;
S14, stranding:By two groups of network cores by twisting cable-former stranding again into a semi-finished product network cable;
S15, braiding:By high-speed knitter, one layer of foil shielding layer and copper wire screen are woven in semi-finished product network cable
Cover layer;
S16, extrusion molding out of jacket:By extrusion molding production line, squeeze on the outer peripheral edge of semi-finished product network cable obtained in step S15
Pressure one layer of sheath of pressing and wrapping, that is, be obtained the network cable;
S17, another bar insulation soft copper wire is divided into two sections, by two sections of insulation soft copper wires side by side after, by high-speed knitter,
One layer of foil shielding layer and copper mesh screen layer are woven on insulating soft copper wire outer peripheral edge in two sections;
S18, by extrusion molding production line, on the outer peripheral edge of semi-finished product cable obtained in step S17 extrude pressing and wrapping one
Layer sheath, is obtained the sheath and shields copper core flexible cable;
S19, total stranding:By the network cable, sheath shielding copper core flexible cable and some insulation soft copper wires, lead to
Cross and twist again cable-former and intersect stranding with filled nylon line and combine cable into a semi-finished product;
S20, oversheath are extruded:By extrusion molding production line, along with the mould of customization, in semi-finished product combination cable outer peripheral edge
Extruding one layer of oversheath of compacting, is obtained combination cable.
Priority Applications (1)
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CN201611100739.5A CN106653175A (en) | 2016-12-05 | 2016-12-05 | Combined cable for remote monitoring and fabrication method thereof |
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CN201611100739.5A CN106653175A (en) | 2016-12-05 | 2016-12-05 | Combined cable for remote monitoring and fabrication method thereof |
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CN106653175A true CN106653175A (en) | 2017-05-10 |
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ID=58819020
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CN201611100739.5A Pending CN106653175A (en) | 2016-12-05 | 2016-12-05 | Combined cable for remote monitoring and fabrication method thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107464637A (en) * | 2017-08-02 | 2017-12-12 | 安徽宜德电子有限公司 | A kind of preparation method of moistureproof and waterproof composite cable |
CN107910116A (en) * | 2017-11-22 | 2018-04-13 | 深圳市红旗电工科技有限公司 | The elevator network synthesis line and preparation method of a kind of powered source signal |
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CN105489285A (en) * | 2016-01-14 | 2016-04-13 | 深圳市红旗电工科技有限公司 | High-flexibility double-sheath towline cable and manufacturing method thereof |
CN206194401U (en) * | 2016-12-05 | 2017-05-24 | 深圳市红旗电工科技有限公司 | A combination cable for remote monitoring |
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US20080255435A1 (en) * | 2007-04-16 | 2008-10-16 | Masimo Corporation | Low noise oximetry cable including conductive cords |
CN202217518U (en) * | 2011-07-29 | 2012-05-09 | 东莞市胜怡电器有限公司 | Ultra-strong swing-resisting DC wire used for mobile communication |
CN203150315U (en) * | 2013-04-12 | 2013-08-21 | 上海熊猫线缆股份有限公司 | Composite cable for underwater wire arrangement by smart power grid terminal user |
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CN107910116A (en) * | 2017-11-22 | 2018-04-13 | 深圳市红旗电工科技有限公司 | The elevator network synthesis line and preparation method of a kind of powered source signal |
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