CN108535311B - Double-layer ash cone multi-image acquisition device for vertical intelligent ash fusibility tester - Google Patents
Double-layer ash cone multi-image acquisition device for vertical intelligent ash fusibility tester Download PDFInfo
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- CN108535311B CN108535311B CN201810323807.7A CN201810323807A CN108535311B CN 108535311 B CN108535311 B CN 108535311B CN 201810323807 A CN201810323807 A CN 201810323807A CN 108535311 B CN108535311 B CN 108535311B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N25/00—Investigating or analyzing materials by the use of thermal means
- G01N25/02—Investigating or analyzing materials by the use of thermal means by investigating changes of state or changes of phase; by investigating sintering
- G01N25/04—Investigating or analyzing materials by the use of thermal means by investigating changes of state or changes of phase; by investigating sintering of melting point; of freezing point; of softening point
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N25/00—Investigating or analyzing materials by the use of thermal means
- G01N25/02—Investigating or analyzing materials by the use of thermal means by investigating changes of state or changes of phase; by investigating sintering
- G01N25/12—Investigating or analyzing materials by the use of thermal means by investigating changes of state or changes of phase; by investigating sintering of critical point; of other phase change
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Abstract
The invention discloses a double-layer ash cone multi-image acquisition device for a vertical intelligent ash fusibility tester, which comprises a sealed corundum tube, wherein a heat insulation sleeve is arranged on the inner side below the sealed corundum tube, an instrument partition plate is arranged on the outer side below the sealed corundum tube, a sealed heat insulation pad is arranged at the bottom of the instrument partition plate, an upper fixed seat is arranged at the bottom of the sealed heat insulation pad, a fixed groove is arranged on the inner side of the bottom of the upper fixed seat, an upper cone sleeve is arranged inside the fixed groove, a lower cone sleeve is arranged inside the upper cone sleeve, and a vertical lifting corundum tube is arranged inside the lower cone sleeve. The invention can analyze the ash fusibility characteristics of 10 standard ash cones at one time, improves the efficiency by one time, saves half of electric energy, adopts a fixed structure, has better sealing performance, simpler structure, simple assembly and disassembly, easy operation and higher reliability, can better simulate the actual working condition of a hearth, and has more real reduced ash fusibility characteristics.
Description
Technical Field
The invention relates to the field of image acquisition devices, in particular to a double-layer ash cone multi-image acquisition device for a vertical intelligent ash fusibility tester.
Background
The ash fusion point is a coal ash triangular cone which detects a certain size, and is heated at a certain heating rate in a certain gas medium, the morphological change of the ash cone in the heating process is observed, and four characteristic fusion temperatures are observed and recorded: DT (deformation temperature), ST (softening temperature), HT (hemispherical temperature), FT (flow temperature). The measurement of the coal ash meltability at home and abroad is according to the GB/T219-2008, ISO540, ASTM1857 standard. The tracking of the whole test process is automatically completed by utilizing an advanced CCD camera shooting technology, and the artificial intelligent picture recognition technology liberates the eyes of people and achieves the purpose of protecting the eyes. However, the vertical ash fusibility tester adopts a triangular cone rotating mechanism at present, so that the problems of eccentricity, inclination and the like of an ash cone are easily caused, and when HT and FT temperatures are very close, the image acquisition is lost due to the fact that the image can be acquired again only by rotating for one circle, and the detection precision is influenced.
At present, many colleges and universities and scientific research institutions at home and abroad, such as Sichuan university, China institute of engineering and physics, Shanxi institute of coal chemistry of China academy of science, and the like, use a Thermal Mechanical Analyzer (TMA) to test and research ash fusion of coal ash, but the research is still in the research stage, and a large amount of coal ash is not put into normal use.
The traditional ash melting point tester has a vertical type and a horizontal type, the horizontal type ash melting point adopts a carbon silicon tube for heating, the horizontal type ash melting point is distinguished by naked eyes, and the requirement on manual identification and the controllability are high; the vertical ash melting point adopts a silicon-molybdenum rod, and has the advantages of high heating temperature, long constant temperature zone, accurate temperature rise control and high intelligent degree, and the defects that an ash cone is easy to topple over in the rotating process of a sample, all positions are changed alternately, the ash cone is started, rotated and stopped at a certain speed in a high-temperature state, and increased external force acts on the ash cone, so that certain difference exists between the deformation of the ash cone and the real deformation process. The time interval of one circle of the gray cone is 34 seconds by a stopwatch, the heating rate is controlled to be 1 minute and 5 ℃, and the result is calculated as follows: the temperature rise of the ash cone in one turnover is 2.83 ℃. When the coal ash with low melting point (within 3 ℃) meets the error, the automatic identification error is easy to occur at HT (hemispherical temperature) and FT (flow temperature). For solving this problem, promote the degree of accuracy of domestic ash melting point tester, this project has researched and developed a high efficiency integration intelligence ash melting tester, this instrument adopts double-deck fixed ash awl, two-layer about the ash awl holds in the palm design, every layer is 5 coal samples side by side, 10 total (the trade leads), simultaneously gather data together, need not rotate and gather alone, guaranteed that every image all gathers figure change in real time at any period, this vertical double-deck fixed ash awl many image acquisition method belongs to domestic trade initiative.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a double-layer ash cone multi-image acquisition device for a vertical intelligent ash fusibility tester.
In order to achieve the purpose, the invention adopts the following technical scheme:
the double-layer ash cone multi-image acquisition device for the vertical intelligent ash fusibility tester comprises a sealing corundum tube, wherein a heat insulation sleeve is arranged on the inner side below the sealing corundum tube, an instrument partition plate is arranged on the outer side below the sealing corundum tube, a sealing heat insulation pad is arranged at the bottom of the instrument partition plate, an upper fixing seat is installed at the bottom of the sealing heat insulation pad, a fixing groove is formed in the inner side of the bottom of the upper fixing seat, an upper cone sleeve is arranged in the fixing groove, a lower cone sleeve is installed in the upper cone sleeve, a vertical lifting corundum tube is installed in the lower cone sleeve, the top of the lifting corundum tube extends to the inner side of the sealing corundum tube and is provided with a corundum cup, a horizontal lower ash cone supporting plate is installed in the middle of the inner side of the corundum cup, a horizontal upper ash cone supporting plate is arranged above the corundum cup, and standard ash cones which are uniformly distributed are arranged on the lower ash cone supporting plate and the upper ash cone, go up the bottom of fixing base and install down the fixing base, the one side outside of keeping away from the fixing base of fixing base is provided with evenly distributed's mounting groove down, the inside of mounting groove is provided with the mounting hole, the internally mounted of mounting groove has first interior hex bolts, the other end of first interior hex bolts runs through the mounting hole to extend to the inside of awl cover, it is provided with big sealed the pad to go up between fixing base and the lower fixing base, be provided with little sealed the pad between first interior hex bolts and the mounting groove, the top of fixing base is provided with the first holding tank with lift alundum pipe looks adaptation down, the bottom of fixing base is provided with the second holding tank down, the internally mounted of second holding tank has vertical decurrent fixed axle, install horizontally second interior hex bolts on the lower fixing base of second holding tank one side.
Preferably, 10 standard ash cones are arranged on the lower ash cone supporting plate and the upper ash cone supporting plate.
Preferably, the two sides of the upper ash cone supporting plate and the lower ash cone supporting plate and the bottom of the corundum cup are provided with clamping notches.
Preferably, the lifting corundum tube and the upper fixing seat enable the upper taper sleeve to generate downward axial force through clockwise rotation of the first inner hexagon screw, so that the grooved lower taper sleeve is radially contracted, strong holding force is generated to hold the lifting corundum tube tightly to achieve required rigidity and stability, and the lower fixing seat is provided with a positioning hole to guarantee the verticality of the lifting corundum tube.
Preferably, lower fixing base and last fixing base pass through first socket head cap screw fixed connection, and big sealed pad plays sealed effect to the contact surface of last fixing base and lower fixing base, and little sealed pad plays sealed effect to first socket head cap screw.
Preferably, the lower fixing seat plays a role in positioning and fastening the fixing shaft through a second socket head cap screw.
Compared with the prior art, the invention has the beneficial effects that:
1. through the positioning of the clamping groove openings, the upper ash cone supporting plate, the lower ash cone supporting plate, the corundum cup and the lifting corundum tube can be conveniently and accurately positioned.
2. The lifting corundum tube is reliably fixed by adopting a grooving and holding mode, is uniform in radial stress, is not easy to crack, is simple and easy to assemble and disassemble, and is not easy to be affected by thermal stress.
3. Flow grooves are formed in the periphery of the upper ash cone supporting plate and the periphery of the lower ash cone supporting plate, so that the ash cones are prevented from overflowing out of the ash cone supporting plate after flowing due to heating, and the ash cones are prevented from being bonded with the corundum cup.
4. The large sealing gasket and the small sealing gasket made of copper metal are more reliable in sealing in a high-temperature state for a long time.
In summary, the following steps: the method can analyze the ash melting characteristics of 10 standard ash cones at one time, and compared with 5 samples which are common in the industry, the efficiency is doubled, and half of electric energy is saved. By adopting a fixed structure, the sealing performance is better, the structure is simpler, the assembly and disassembly are simple and easy to operate, and the reliability is higher; compared with a rotating structure, the fixed structure can simulate the actual working condition of the hearth, and the reduced ash fusibility characteristic is more real.
Drawings
FIG. 1 is a schematic structural diagram of a double-layer ash cone multi-image acquisition device for a vertical intelligent ash fusibility tester provided by the invention;
fig. 2 is a schematic structural diagram of an upper ash cone supporting plate of a double-layer ash cone multi-image acquisition device for the vertical intelligent ash fusibility tester provided by the invention.
In the figure: the device comprises a sealing corundum tube 1, a standard ash cone 2, an upper ash cone supporting plate 3, a lower ash cone supporting plate 4, a corundum cup 5, a lifting corundum tube 6, a heat insulation sleeve 7, an instrument partition plate 8, a sealing heat insulation pad 9, an upper fixing seat 10, a large sealing gasket 11, a small sealing gasket 12, a hexagon socket head cap screw 13, a fixing shaft 14, a lower fixing seat 15, a second hexagon socket head cap screw 16, a lower taper sleeve 17 and an upper taper sleeve 18.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-2, the double-layer ash cone multi-image acquisition device for the vertical intelligent ash fusibility tester comprises a sealing corundum tube 1, a heat insulation sleeve 7 is arranged on the inner side below the sealing corundum tube 1, an instrument partition plate 8 is arranged on the outer side below the sealing corundum tube 1, a sealing heat insulation pad 9 is arranged at the bottom of the instrument partition plate 8, an upper fixing seat 10 is arranged at the bottom of the sealing heat insulation pad 9, a fixing groove is arranged on the inner side of the bottom of the upper fixing seat 10, an upper cone sleeve 18 is arranged inside the fixing groove, a lower cone sleeve 17 is arranged inside the upper cone sleeve 18, a vertical lifting corundum tube 6 is arranged inside the lower cone sleeve 17, a corundum cup 5 is arranged on the top of the lifting corundum tube 6 and extends to the inner side of the sealing corundum tube 1, a horizontal lower ash cone supporting plate 4 is arranged in the middle of the inner side of the corundum cup 5, a horizontal upper ash cone supporting plate 3 is arranged above the corundum cup 5, and standard ash cones 2 which are uniformly distributed are arranged, a lower fixed seat 15 is arranged at the bottom of the upper fixed seat 10, a mounting groove which is uniformly distributed is arranged outside one side of the lower fixed seat 15 far away from the upper fixed seat 10, a mounting hole is arranged inside the mounting groove, a first inner hexagon screw 13 is arranged inside the mounting groove, the other end of the first inner hexagon screw 13 penetrates through the mounting hole and extends to the inside of an upper taper sleeve 18, a large sealing gasket 11 is arranged between the upper fixed seat 10 and the lower fixed seat 15, a small sealing gasket 12 is arranged between the first inner hexagon screw 13 and the mounting groove, a first accommodating groove which is matched with the lifting corundum tube 6 is arranged at the top of the lower fixed seat 15, a second accommodating groove is arranged at the bottom of the lower fixed seat 15, a vertical and downward fixing shaft 14 is arranged inside the second accommodating groove, a horizontal second inner hexagon screw 16 is arranged on the lower fixed seat 15 at one side of the second accommodating groove, and 10 standard gray cones 2 are arranged on the lower gray cone, go up ash awl layer board 3, lower ash awl layer board 4 both sides all are equipped with the draw-in groove mouth with the bottom of corundum cup 5, lift alundum pipe 6 and last fixing base 10 make upward taper sleeve 18 produce decurrent axial force through the clockwise rotation of first hexagon socket head cap screw 13, lead to grooved lower taper sleeve 17 radial shrinkage, thereby produce powerful locking force and hold lift alundum pipe 6 tightly in order to reach required rigidity, stability, lower fixing base 15 is equipped with the locating hole in order to guarantee the perpendicular of lift alundum pipe 6, lower fixing base 15 passes through first hexagon socket head cap screw 13 fixed connection with last fixing base 10, big sealed pad 11 plays sealed effect to the contact surface of last fixing base 10 with lower fixing base 15, little sealed pad 12 plays sealed effect to first hexagon socket head cap screw 13, lower fixing base 15 plays the location to fixed axle 14 through second hexagon socket head cap screw 16, the fastening effect.
The working principle is as follows: when in use, the two sides of the upper ash cone supporting plate 3 and the lower ash cone supporting plate 4 are accurately positioned with the corundum cup 5 through the clamping notches on the upper ash cone supporting plate 3, the lower ash cone supporting plate 4 and the corundum cup 5, the bottom of the corundum cup 5 is accurately positioned with the lifting corundum tube 6 through the clamping notches, 5 standard ash cones 2 are arranged on the lower ash cone supporting plate 4 and the upper ash cone supporting plate 3, the ash fusion characteristics of 10 standard ash cones can be analyzed at one time, the fixed shaft 14 moves the double-layer ash cone multi-image acquisition device to the position of the instrument partition plate 8 through the lifting mechanism, the double-layer ash cone multi-image acquisition device has the effect of sealing and buffering with the instrument partition plate 8 through the compression sealing temperature insulation pad 9, the temperature insulation sleeve 7 has the heat insulation effect on the upper fixing seat 10, the lifting corundum tube 6 and the upper fixing seat 10 are rotatably connected with the upper cone sleeve 18 through the first inner hexagonal screw 13, and the lifting corundum tube 6 and the upper fixing seat 10 are enabled the upper cone sleeve 18 to generate downward axial force through, the slotted lower taper sleeve 17 is radially contracted, so that strong holding force is generated to hold the lifting corundum tube 6 tightly to achieve required rigidity and stability, the second inner hexagonal screw 16 is controlled to penetrate through the fixed shaft 14 at the bottom of the lower fixing part 15, and the lower fixing seat 15 plays a role in positioning and fastening the fixed shaft 14 through the second inner hexagonal screw 16.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (6)
1. The multi-image acquisition device of the double-layer ash cone for the vertical intelligent ash fusibility tester comprises a sealed corundum tube (1) and is characterized in that a heat insulation sleeve (7) is arranged on the inner side below the sealed corundum tube (1), an instrument partition plate (8) is arranged on the outer side below the sealed corundum tube (1), a sealed heat insulation pad (9) is arranged at the bottom of the instrument partition plate (8), an upper fixing seat (10) is installed at the bottom of the sealed heat insulation pad (9), a fixing groove is formed in the inner side of the bottom of the upper fixing seat (10), an upper taper sleeve (18) is arranged inside the fixing groove, a lower taper sleeve (17) is installed inside the upper taper sleeve (18), a vertical corundum lifting tube (6) is installed inside the lower taper sleeve (17), and a corundum cup (5) is installed on the inner side, extending to the sealed corundum tube (1), of the top of the lifting corundum tube (6), the inner side of the corundum cup (5) is provided with a horizontal lower ash cone supporting plate (4) in the middle, a horizontal upper ash cone supporting plate (3) is arranged above the corundum cup (5), uniformly distributed standard ash cones (2) are arranged on the lower ash cone supporting plate (4) and the upper ash cone supporting plate (3), a lower fixing seat (15) is arranged at the bottom of the upper fixing seat (10), a uniformly distributed mounting groove is formed in the outer part of one side, far away from the upper fixing seat (10), of the lower fixing seat (15), a mounting hole is formed in the inner part of the mounting groove, a first inner hexagonal screw (13) is arranged in the mounting groove, the other end of the first inner hexagonal screw (13) penetrates through the mounting hole and extends into the inner part of an upper cone sleeve (18), a large sealing gasket (11) is arranged between the upper fixing seat (10) and the lower fixing seat (15), a small sealing gasket (12) is arranged between the first inner hexagonal screw (13) and the mounting groove, the top of lower fixing base (15) is provided with the first holding tank with lift alundum pipe (6) looks adaptation, the bottom of lower fixing base (15) is provided with the second holding tank, the internally mounted of second holding tank has vertical decurrent fixed axle (14), install horizontally second allen screw (16) on lower fixing base (15) of second holding tank one side.
2. The vertical intelligent ash fusibility tester double-layer ash cone multi-image acquisition device according to claim 1, wherein 10 standard ash cones (2) are arranged on the lower ash cone supporting plate (4) and the upper ash cone supporting plate (3) in total.
3. The multi-image acquisition device of the double-layer ash cone for the vertical intelligent ash fusibility tester according to claim 1, wherein the two sides of the upper ash cone supporting plate (3) and the lower ash cone supporting plate (4) and the bottom of the corundum cup (5) are provided with clamping notches.
4. The multi-image acquisition device for the double-layer ash cone of the vertical intelligent ash fusibility tester according to claim 1, wherein the lifting corundum tube (6) and the upper fixed seat (10) enable the upper taper sleeve (18) to generate downward axial force through clockwise rotation of the first inner hexagonal screw (13), so that the slotted lower taper sleeve (17) radially contracts, and accordingly strong holding force is generated to hold the lifting corundum tube (6) tightly to achieve required rigidity and stability, and the lower fixed seat (15) is provided with a positioning hole to ensure the verticality of the lifting corundum tube (6).
5. The multi-image acquisition device for the double-layer ash cone of the vertical intelligent ash fusibility tester according to claim 1, wherein the lower fixing seat (15) is fixedly connected with the upper fixing seat (10) through a first inner hexagonal screw (13), the large sealing gasket (11) plays a role in sealing the contact surface of the upper fixing seat (10) and the lower fixing seat (15), and the small sealing gasket (12) plays a role in sealing the first inner hexagonal screw (13).
6. The multi-image acquisition device of the double-layer ash cone for the vertical intelligent ash fusibility tester according to claim 1, wherein the lower fixing seat (15) plays a role in positioning and fastening the fixing shaft (14) through a second hexagon socket head cap screw (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810323807.7A CN108535311B (en) | 2018-04-12 | 2018-04-12 | Double-layer ash cone multi-image acquisition device for vertical intelligent ash fusibility tester |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810323807.7A CN108535311B (en) | 2018-04-12 | 2018-04-12 | Double-layer ash cone multi-image acquisition device for vertical intelligent ash fusibility tester |
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| CN108535311A CN108535311A (en) | 2018-09-14 |
| CN108535311B true CN108535311B (en) | 2021-05-14 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101281141A (en) * | 2007-04-04 | 2008-10-08 | 中国矿业大学 | High reliable and high efficient coal ash melting property determinator |
| CN101776625A (en) * | 2009-12-25 | 2010-07-14 | 湖南三德科技发展有限公司 | Ash fusion tester |
| CN105092633A (en) * | 2015-09-06 | 2015-11-25 | 长沙开元仪器股份有限公司 | Ash fusibility tester and standard indicating supporting plate thereof |
| CN204878400U (en) * | 2015-07-31 | 2015-12-16 | 昆明云内动力股份有限公司 | Quick detachable axle and structure of hole fit clearance elimination |
-
2018
- 2018-04-12 CN CN201810323807.7A patent/CN108535311B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101281141A (en) * | 2007-04-04 | 2008-10-08 | 中国矿业大学 | High reliable and high efficient coal ash melting property determinator |
| CN101776625A (en) * | 2009-12-25 | 2010-07-14 | 湖南三德科技发展有限公司 | Ash fusion tester |
| CN204878400U (en) * | 2015-07-31 | 2015-12-16 | 昆明云内动力股份有限公司 | Quick detachable axle and structure of hole fit clearance elimination |
| CN105092633A (en) * | 2015-09-06 | 2015-11-25 | 长沙开元仪器股份有限公司 | Ash fusibility tester and standard indicating supporting plate thereof |
Non-Patent Citations (1)
| Title |
|---|
| 浅谈使用5E-AF4000智能灰熔融性测定仪的注意事项;倪萍;《科技创新与应用》;20171231;165-166 * |
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