CN108535311A - Upright intelligent ash fusion tester bores more image collecting devices with the double-deck ash - Google Patents
Upright intelligent ash fusion tester bores more image collecting devices with the double-deck ash Download PDFInfo
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- CN108535311A CN108535311A CN201810323807.7A CN201810323807A CN108535311A CN 108535311 A CN108535311 A CN 108535311A CN 201810323807 A CN201810323807 A CN 201810323807A CN 108535311 A CN108535311 A CN 108535311A
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- ash
- fixed seat
- sealing
- alundum tube
- tapered sleeve
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N25/00—Investigating or analyzing materials by the use of thermal means
- G01N25/02—Investigating or analyzing materials by the use of thermal means by investigating changes of state or changes of phase; by investigating sintering
- G01N25/04—Investigating or analyzing materials by the use of thermal means by investigating changes of state or changes of phase; by investigating sintering of melting point; of freezing point; of softening point
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N25/00—Investigating or analyzing materials by the use of thermal means
- G01N25/02—Investigating or analyzing materials by the use of thermal means by investigating changes of state or changes of phase; by investigating sintering
- G01N25/12—Investigating or analyzing materials by the use of thermal means by investigating changes of state or changes of phase; by investigating sintering of critical point; of other phase change
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- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
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- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
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- Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)
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Abstract
The invention discloses the double-deck ashes of upright intelligent ash fusion tester to bore more image collecting devices, including sealing alundum tube, inside is provided with thermal insulation set below the sealing alundum tube, the sealing alundum tube lower outer is provided with instrument diaphragm, the bottom of the instrument diaphragm is provided with sealing temperature isolating pad, the bottom of the sealing temperature isolating pad is equipped with upper fixed seat, the bottom inside of fixed seat is provided with fixing groove, the fixing groove is internally provided with tapered sleeve, the inside of the upper tapered sleeve is equipped with lower tapered sleeve, the inside of the lower tapered sleeve is equipped with vertical lifting alundum tube.The present invention can disposably analyze the ash fusibility feature of 10 standard grays cone, efficiency is doubled, saves the electric energy of half, and use stationary structure, sealing performance is more preferable, structure is simpler, assembles, dismantles simple to operation, reliability higher, actual furnace operation situation can be more simulated, the ash fusibility feature of reduction is truer.
Description
Technical field
It is more with the double-deck ash cone that the present invention relates to image collecting device fields more particularly to upright intelligent ash fusion tester
Image collecting device.
Background technology
Ash fusion point is to detect the coal ash pyrometric cone of certain size, in certain gas medium, with certain heating rate
Heating observes metamorphosis of the ash cone in thermal histories, observes and records four feature melting temperatures:DT (deformation temperature),
ST(Softening temperature)、HT(Hemispherical fusion temperature)、FT(Flowing temperature).It is both at home and abroad according to GB/T219- for coal ash melting property measurement
2008, ISO540, ASTM1857 standard.Using advanced CCD photography technologies, it is automatically performed the whole tracking of experiment, Er Qieren
Work intelligence picture identification technology has liberated the eyes of people, reaches protection eyes purpose.But vertical ash fusion tester, mesh
It is preceding all to use pyrometric cone rotating mechanism, the problems such as being easy to cause ash cone bias, tilt, when HT, FT temperature are close, due to needing
Image could be acquired again by rotating a circle, and Image Acquisition is caused to lack, and influence accuracy of detection.
Current many colleges and universities of section and scientific research institution both at home and abroad, such as Sichuan University, China Engineering Physics Research Institute, Chinese science
Institute's Shanxi coal chemistry institute etc. using using thermomechanical analyzer (TMA) to coal ash carry out ash fusibility testing research,
But still in conceptual phase, normal use is not put into largely.
Traditional ash fusion point tester has vertical with horizontal, and horizontal ash fusion point is heated using carborunbum tube, and artificial naked eyes distinguish, right
Artificial identification requires and handling relatively high;It is heating temperature height, zone of constant temperature that vertical ash fusion point, which uses Si-Mo rod, advantage,
Long, temperature rises precise control, and intelligence degree is high, the disadvantage is that sample ash cone in rotation process is easy to topple over, each position alternately changes
Become, and ash cone is also started with certain speed at high operating temperatures, rotation, is stopped, increased external force acts on ash cone so that
With true deformation process, there are a certain distance for the deformation of ash cone.Rotating the time interval that one encloses by manual time-keeping ash cone is
34 seconds, heating rate control for 1 minute 5 DEG C, it is thus calculated the result is that:Ash cone has enough to meet the need primary temperature and is upgraded to 2.83 DEG C.Such as
Encounter low melting point(Error within 3 DEG C)Coal ash is easy in HT(Hemispherical fusion temperature)、FT(Flowing temperature)There is automatic identification mistake in point
Accidentally.To solve this problem, the accuracy of domestic ash fusion point tester is promoted, this project has developed a High-efficiency integral intelligence
Can ash melting tester, the instrument is using the double-deck fixed ash cone, ash cone support design upper layer and lower layer, and every layer of 5 coal sample side by side amounts to
10(Industry-leading), while gathered data together, do not have to rotation individually acquisition, ensure that each image exists at any period
Acquisition graphic change in real time, it is pioneering that the more image-pickup methods of this vertical double fixation ash cone belong to domestic industry.
Invention content
The purpose of the present invention is to solve disadvantages existing in the prior art, and the upright intelligent ash fusibility proposed is surveyed
It tries instrument and bores more image collecting devices with the double-deck ash.
To achieve the goals above, present invention employs following technical solutions:
Upright intelligent ash fusion tester bores more image collecting devices, including sealing alundum tube with the double-deck ash, and the sealing is rigid
Inside is provided with thermal insulation set below beautiful pipe, and the sealing alundum tube lower outer is provided with instrument diaphragm, the instrument diaphragm
Bottom is provided with sealing temperature isolating pad, and the bottom of the sealing temperature isolating pad is equipped with upper fixed seat, in the bottom of fixed seat
Side is provided with fixing groove, and the fixing groove is internally provided with tapered sleeve, and the inside of the upper tapered sleeve is equipped with lower tapered sleeve, described
The inside of lower tapered sleeve is equipped with vertical lifting alundum tube, and the inside of sealing alundum tube is extended at the top of the lifting alundum tube
Corundum cup is installed, the corundum cup middle inside is equipped with horizontal lower ash cone supporting plate, is provided with above the corundum cup
Horizontal upper ash cone supporting plate, the lower grey cone supporting plate bores with upper ash and is both provided with equally distributed standard gray cone on supporting plate, described
The bottom of upper fixed seat is equipped with lower fixed seat, is provided with outside the side of the separate upper fixed seat of the lower fixed seat and uniformly divides
The mounting groove of cloth, the mounting groove are internally provided with mounting hole, and the inside of the mounting groove is equipped with the first soket head cap screw,
Other end penetrating mounting holes of first soket head cap screw, and extend to the inside of tapered sleeve, fixed seat with it is lower solid
It is provided with big gasket between reservation, the small gasket of pin is provided between first soket head cap screw and mounting groove, under described
The first holding tank compatible with lifting alundum tube is provided at the top of fixed seat, the bottom of the lower fixed seat is provided with second
The inside of holding tank, second holding tank is equipped with fixing axle straight down, the lower fixation of second holding tank side
The second horizontal soket head cap screw is installed on seat.
Preferably, the lower ash cone supporting plate is bored with upper ash is arranged standard gray cone and has altogether on supporting plate.
Preferably, the upper ash cone supporting plate, lower ash cone supporting plate both sides and the bottom point of corundum cup are equipped with card slot mouth.
Preferably, the lifting alundum tube and upper fixed seat rotating clockwise so that epicone by the first soket head cap screw
Set generates downward axial force, leads to the lower tapered sleeve radial contraction of fluting, and lifting corundum is held tightly to generate powerful enclasping force
For pipe to reach required rigidity, stability, lower fixed seat is equipped with location hole to ensure to lift the verticality of alundum tube.
Preferably, the lower fixed seat is fixedly connected with upper fixed seat by the first soket head cap screw, and big gasket is to upper
The contact surface of fixed seat and lower fixed seat plays sealing function, and small gasket plays the sealing function to the first soket head cap screw.
Preferably, the lower fixed seat plays positioning to fixing axle, fastening effect by the second soket head cap screw.
Compared with prior art, the beneficial effects of the invention are as follows:
1, pass through the positioning of card slot mouth so that upper ash cone supporting plate 3 and lower ash bore supporting plate 4 with corundum cup 5 and with lifting alundum tube 6
Positioning it is convenient, accurate.
2, the fixation of alundum tube 6 is reliable and radial force is uniform to lifting in such a way that fluting is held tightly, not easy to crack,
It assembles, dismantle simple to operation, and be not easy heated stress influence.
3, upper ash cone supporting plate 3 bores 4 surrounding of supporting plate with lower ash and offers flowing groove, prevents overflow ash discharge after ash cone heating flowing
Supporting plate is bored, the bonding with corundum cup 5 is caused.
4, the big gasket 11 of metal copper, small gasket 12 seal relatively reliable at high operating temperatures for a long time.
The invention can disposably analyze the ash fusibility feature of 10 standard grays cone, compared to 5 universal in industry
Sample, efficiency are doubled, save the electric energy of half.
2, using stationary structure, sealing performance is more preferable, and structure is simpler, assembles, dismantles simple to operation, reliability is more
It is high;
3, compared to rotational structure, stationary structure can more simulate actual furnace operation situation, the ash fusibility feature of reduction
It is truer.
Description of the drawings
Fig. 1 is the structure that the double-deck ash of upright intelligent ash fusion tester proposed by the present invention bores more image collecting devices
Schematic diagram;
Fig. 2 is the upper ash cone support that the double-deck ash of upright intelligent ash fusion tester proposed by the present invention bores more image collecting devices
The structural schematic diagram of plate.
In figure:1 sealing alundum tube, 2 standard grays are bored, ash cone supporting plate, 4 times ash cone supporting plates, 5 corundum cups, 6 lift corundum on 3
Pipe, 7 thermal insulation sets, 8 instrument diaphragms, 9 sealing temperature isolating pads, 10 upper fixed seats, 11 big gaskets, 12 small gaskets, hexagonal spiral shell in 13
Nail, 14 fixing axles, 15 lower fixed seats, 16 second soket head cap screws, 17 times tapered sleeves, tapered sleeve on 18.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Referring to Fig.1-2, upright intelligent ash fusion tester bores more image collecting devices, including sealing corundum with the double-deck ash
Pipe 1,1 lower section inside of sealing alundum tube are provided with thermal insulation set 7, and sealing 1 lower outer of alundum tube is provided with instrument diaphragm 8, instrument
The bottom of partition board 8 is provided with sealing temperature isolating pad 9, and the bottom of sealing temperature isolating pad 9 is equipped with upper fixed seat 10, the bottom of upper fixed seat 10
It is provided with fixing groove on the inside of portion, fixing groove is internally provided with tapered sleeve 18, and the inside of upper tapered sleeve 18 is equipped with lower tapered sleeve 17, under
The inside of tapered sleeve 17 is equipped with vertical lifting alundum tube 6, and the top of lifting alundum tube 6 extends to the inside of sealing alundum tube 1
Corundum cup 5 is installed, 5 middle inside of corundum cup is equipped with horizontal lower ash cone supporting plate 4, and the top of corundum cup 5 is provided with level
Upper ash cone supporting plate 3, lower ash cone supporting plate 4 is bored with upper ash is both provided with equally distributed standard gray cone 2, upper fixed seat on supporting plate 3
10 bottom is equipped with lower fixed seat 15, is provided with outside the side of the separate upper fixed seat 10 of lower fixed seat 15 equally distributed
Mounting groove, mounting groove are internally provided with mounting hole, and the inside of mounting groove is equipped with the first soket head cap screw 13, hexagonal in first
The other end penetrating mounting holes of screw 13, and the inside of tapered sleeve 18 is extended to, it is set between upper fixed seat 10 and lower fixed seat 15
It is equipped with big gasket 11, the small gasket 12 of pin, the top of lower fixed seat 15 are provided between the first soket head cap screw 13 and mounting groove
Portion is provided with is provided with the second holding tank with compatible first holding tank of lifting alundum tube 6, the bottom of lower fixed seat 15, and second
The inside of holding tank is equipped with fixing axle 14 straight down, is equipped on the lower fixed seat 15 of the second holding tank side horizontal
Second soket head cap screw 16, lower ash cone supporting plate 4 is bored with upper ash to be arranged standard gray cone 2 and has 10 altogether on supporting plate 3, upper ash cone supporting plate 3,
Lower ash cone 4 both sides of supporting plate and the bottom point of corundum cup 5 are equipped with card slot mouth, and lifting alundum tube 6 passes through first with upper fixed seat 10
Rotating clockwise so that upper tapered sleeve 18 generates downward axial force for soket head cap screw 13, causes the lower tapered sleeve 17 of fluting is radial to receive
Contracting holds lifting alundum tube 6 tightly to reach required rigidity, stability to generate powerful enclasping force, and lower fixed seat 15 is equipped with
Location hole to ensure to lift the vertical of alundum tube 6, fixed with upper fixed seat 10 by the first soket head cap screw 13 by lower fixed seat 15
Connection, big gasket 11 play sealing function to the contact surface of upper fixed seat 10 and lower fixed seat 15, and small gasket 12 plays pair
The sealing function of first soket head cap screw 13, lower fixed seat 15 is played by the second soket head cap screw 16 determines fixing axle 14
Position, fastening effect.
Operation principle:When in use, supporting plate 3, lower ash cone supporting plate 4 and the card slot mouth on corundum cup 5 are bored by upper ash, allowed
Ash bores supporting plate 3 and the both sides of lower ash cone supporting plate 4 are accurately positioned with corundum cup 5, and the bottom of corundum cup 5 is allowed to pass through card slot mouth and liter
It drops alundum tube 6 to be accurately positioned, and is bored with upper ash in lower ash cone supporting plate 4 and be respectively provided with 5 standard gray cones 2 on supporting plate 3 altogether, it can be primary
Property analysis 10 standard grays cone ash fusibility feature, the double-deck ash bored more image collecting devices by fixing axle 14 by elevating mechanism
It is moved to 8 position of instrument diaphragm, sealing temperature isolating pad 9 by compression plays the role of sealing buffering, thermal insulation set 7 with instrument diaphragm 8
The heat-blocking action to upper fixed seat 10 is played, is rotatablely connected with upper tapered sleeve 18 by the first soket head cap screw 13, is allowed and lift corundum
Pipe 6 and upper fixed seat 10 are rotated clockwise by the first soket head cap screw 13 so that going up tapered sleeve 18 generates downward axial force,
17 radial contraction of lower tapered sleeve for leading to fluting holds lifting alundum tube 6 tightly to reach required rigid to generate powerful enclasping force
Property, stability, the second soket head cap screw 16 of control does the fixing axles 14 of 15 bottoms through lower fixation, allows lower fixed seat 15 by the
Two soket head cap screws 16 play the positioning to fixing axle 14, fastening effect.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Any one skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (6)
1. upright intelligent ash fusion tester bores more image collecting devices, including sealing alundum tube with the double-deck ash(1), feature
It is, the sealing alundum tube(1)It is provided with thermal insulation set on the inside of lower section(7), the sealing alundum tube(1)Lower outer is provided with
Instrument diaphragm(8), the instrument diaphragm(8)Bottom be provided with sealing temperature isolating pad(9), the sealing temperature isolating pad(9)Bottom
Upper fixed seat is installed(10), fixed seat(10)Bottom inside be provided with fixing groove, the inside of the fixing groove is set
It is equipped with tapered sleeve(18), the upper tapered sleeve(18)Inside lower tapered sleeve is installed(17), the lower tapered sleeve(17)Inside installation
There is vertical lifting alundum tube(6), the lifting alundum tube(6)Top extend to sealing alundum tube(1)Inside be equipped with
Corundum cup(5), the corundum cup(5)Middle inside is equipped with horizontal lower ash cone supporting plate(4), the corundum cup(5)Top
It is provided with horizontal upper ash cone supporting plate(3), the lower ash cone supporting plate(4)With upper ash cone supporting plate(3)On be both provided with and be uniformly distributed
Standard gray cone(2), fixed seat(10)Bottom lower fixed seat is installed(15), the lower fixed seat(15)It is separate
Upper fixed seat(10)Side outside be provided with equally distributed mounting groove, the mounting groove is internally provided with mounting hole, institute
The inside for stating mounting groove is equipped with the first soket head cap screw(13), first soket head cap screw(13)The other end through installation
Hole, and extend to tapered sleeve(18)Inside, fixed seat(10)With lower fixed seat(15)Between be provided with big gasket
(11), first soket head cap screw(13)The small gasket of pin is provided between mounting groove(12), the lower fixed seat(15)
Top be provided with lifting alundum tube(6)Compatible first holding tank, the lower fixed seat(15)Bottom be provided with
The inside of two holding tanks, second holding tank is equipped with fixing axle straight down(14), second holding tank side
Lower fixed seat(15)On the second horizontal soket head cap screw is installed(16).
2. upright intelligent ash fusion tester according to claim 1 bores more image collecting devices with the double-deck ash, special
Sign is that the lower ash bores supporting plate(4)With upper ash cone supporting plate(3)On be arranged altogether standard gray cone(2)There are 10.
3. upright intelligent ash fusion tester according to claim 1 bores more image collecting devices with the double-deck ash, special
Sign is that the upper ash bores supporting plate(3), it is lower ash cone supporting plate(4)Both sides and corundum cup(5)Bottom point be equipped with card slot mouth.
4. upright intelligent ash fusion tester according to claim 1 bores more image collecting devices with the double-deck ash, special
Sign is, the lifting alundum tube(6)With upper fixed seat(10)Pass through the first soket head cap screw(13)Rotate clockwise so that
Upper tapered sleeve(18)Downward axial force is generated, the lower tapered sleeve of fluting is caused(17)Radial contraction, to generate powerful enclasping force
Hold lifting alundum tube tightly(6)To reach required rigidity, stability, lower fixed seat(15)Equipped with location hole to ensure to lift corundum
Pipe(6)Verticality.
5. upright intelligent ash fusion tester according to claim 1 bores more image collecting devices with the double-deck ash, special
Sign is, the lower fixed seat(15)With upper fixed seat(10)Pass through the first soket head cap screw(13)It is fixedly connected, big gasket
(11)To upper fixed seat(10)With lower fixed seat(15)Contact surface play sealing function, small gasket(12)It plays in first
Hex screw(13)Sealing function.
6. upright intelligent ash fusion tester according to claim 1 bores more image collecting devices with the double-deck ash, special
Sign is, the lower fixed seat(15)Pass through the second soket head cap screw(16)It plays to fixing axle(14)Positioning, fastening effect.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810323807.7A CN108535311B (en) | 2018-04-12 | 2018-04-12 | Double-layer ash cone multi-image acquisition device for vertical intelligent ash fusibility tester |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810323807.7A CN108535311B (en) | 2018-04-12 | 2018-04-12 | Double-layer ash cone multi-image acquisition device for vertical intelligent ash fusibility tester |
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CN108535311A true CN108535311A (en) | 2018-09-14 |
CN108535311B CN108535311B (en) | 2021-05-14 |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101281141A (en) * | 2007-04-04 | 2008-10-08 | 中国矿业大学 | High reliable and high efficient coal ash melting property determinator |
CN101776625A (en) * | 2009-12-25 | 2010-07-14 | 湖南三德科技发展有限公司 | Ash fusion tester |
CN105092633A (en) * | 2015-09-06 | 2015-11-25 | 长沙开元仪器股份有限公司 | Ash fusibility tester and standard indicating supporting plate thereof |
CN204878400U (en) * | 2015-07-31 | 2015-12-16 | 昆明云内动力股份有限公司 | Quick detachable axle and structure of hole fit clearance elimination |
-
2018
- 2018-04-12 CN CN201810323807.7A patent/CN108535311B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101281141A (en) * | 2007-04-04 | 2008-10-08 | 中国矿业大学 | High reliable and high efficient coal ash melting property determinator |
CN101776625A (en) * | 2009-12-25 | 2010-07-14 | 湖南三德科技发展有限公司 | Ash fusion tester |
CN204878400U (en) * | 2015-07-31 | 2015-12-16 | 昆明云内动力股份有限公司 | Quick detachable axle and structure of hole fit clearance elimination |
CN105092633A (en) * | 2015-09-06 | 2015-11-25 | 长沙开元仪器股份有限公司 | Ash fusibility tester and standard indicating supporting plate thereof |
Non-Patent Citations (1)
Title |
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倪萍: "浅谈使用5E-AF4000智能灰熔融性测定仪的注意事项", 《科技创新与应用》 * |
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