CN108529176B - Grass distributing device of full-automatic grass rope machine and control method - Google Patents

Grass distributing device of full-automatic grass rope machine and control method Download PDF

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Publication number
CN108529176B
CN108529176B CN201810600617.5A CN201810600617A CN108529176B CN 108529176 B CN108529176 B CN 108529176B CN 201810600617 A CN201810600617 A CN 201810600617A CN 108529176 B CN108529176 B CN 108529176B
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grass
shaped groove
groove
feeding
transverse
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CN108529176A (en
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谢德智
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/04Devices for feeding articles or materials to conveyors for feeding articles
    • B65G47/12Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
    • B65G47/14Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
    • B65G47/1492Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a feeding conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27JMECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
    • B27J7/00Mechanical working of tree or plant materials not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Catching Or Destruction (AREA)
  • Soil Working Implements (AREA)

Abstract

The invention relates to a grass distributing device of a full-automatic grass rope machine, which comprises: the device comprises a frame, a PLC control system, a main transmission device, a pair of left-right mirror symmetry grass conveying devices, a pair of left-right mirror symmetry grass arranging devices, a pair of left-right mirror symmetry grass hooking devices, a pair of left-right mirror symmetry grass translation devices and a pair of left-right mirror symmetry ejection devices; the invention solves the phenomenon of accumulation and dead halt when processing straws with different thickness, has low requirements on the dryness, the humidity, the fineness, the length and the uniformity of the straws, improves the working efficiency, and simultaneously, separates the straws more continuously and more accurately.

Description

Grass distributing device of full-automatic grass rope machine and control method
Technical Field
The invention relates to a full-automatic straw rope machine, in particular to a straw separating device of the full-automatic straw rope machine.
Background
The post-processing of the straw solves the problem of environmental pollution caused by burning the straw, changes waste into valuable, increases the income of farmers, and has wide application in industries such as forest packaging, transportation and the like, so that the processing of the straw into the straw rope becomes an agricultural development trend. Because of development needs, the processed straw rope machine has been developed from manual to semi-automatic to full-automatic, and the full-automatic straw rope machine has replaced the step that needs manual straw feeding, rope winding in the traditional straw rope machine, has not only practiced thrift the human cost greatly, has avoided the rope making in-process, because the workman is because of the inefficiency that fatigue caused for a long time, has improved the braiding speed of straw rope simultaneously greatly.
In the existing full-automatic straw rope machine, a feeding mechanism in the straw rope machine is a key technology, and is mainly divided into two parts at present, wherein one part is a straw separating mechanism and the other part is a straw shooting mechanism. The grass dividing mechanism separates a bundle of straw into a bundle of straw through a series of transmission devices and sends the bundle of straw to the transmitting port. The ordinary grass dividing mechanism comprises a curved rack, a straight rack and a push rod, wherein the curved rack and the straight rack form a caliper, so that a straw can be clamped, and the straw is sent to an injection port, but the grass dividing mechanism is easy to cause the caliper phenomenon when processing straws with different thickness, and the working efficiency is influenced.
In the prior art, as disclosed in publication number CN204753238U, the patent name is a grass dividing device of a full-automatic grass rope machine, the scheme adopted is that grass is divided by a screw rod, one end of the grass is supported by a supporting block, the other end of the grass is connected with a universal bearing, and a mandrel of the screw rod extends out of the universal bearing and is connected with a belt pulley; in the scheme, the requirements on the dry and wet, thickness, length, regularity and the like of the rice straw are very high, and the rice straw is easy to accumulate and clamp, so that the condition of dead halt and motor burnout is caused.
Disclosure of Invention
The invention aims to provide a full-automatic straw rope machine grass distributing device, which solves the problem of accumulation and dead halt during processing of straws with different thickness, has low requirements on dryness, humidity, fineness, length and uniformity of the straws, improves the working efficiency, and simultaneously distributes the straws more continuously and accurately.
In order to solve the technical problems, the invention adopts the following scheme:
a full-automatic grass rope machine grass distributing device, comprising: the device comprises a frame, a PLC control system, a main transmission device, a pair of left-right mirror symmetry grass conveying devices, a pair of left-right mirror symmetry grass arranging devices, a pair of left-right mirror symmetry grass hooking devices, a pair of left-right mirror symmetry grass translation devices and a pair of left-right mirror symmetry ejection devices; the method is characterized in that:
the grass conveying device comprises a V-shaped groove, a grass conveying motor and a grass conveying comb, wherein the grass conveying comb is arranged on one side of the V-shaped groove and driven by the grass conveying motor;
the grass trimming device comprises a grass feeding groove, a grass grabbing rake and a grass blocking arm, wherein the grass feeding groove is communicated with the bottom of the V-shaped groove, the grass grabbing rake is arranged on one side of the grass feeding groove, and is driven by a motor to move up and down along the grass feeding groove; the grass blocking arm is arranged at one side of the upper part of the grass feeding groove, and is driven by a spring to move left and right to prevent stacked grass from moving downwards;
the grass hooking device comprises a grass dividing needle and a transverse U-shaped groove, wherein the spike part of the grass dividing needle is connected with the upper part of the transverse U-shaped groove, the lower part of the transverse U-shaped groove is longer than the upper part, and grass falls into the U-shaped groove after passing through the spike part of the grass dividing needle; the U-shaped groove is driven by a motor to drive the cam arm to move up and down, and is driven by the other cam arm to move left and right;
the translation device comprises a grass falling groove and a sliding rail, wherein the grass falling groove is communicated with the bottom of the grass feeding groove and is parallel to the grass hooking device, and grass is translated through the sliding rail by the grass hooking device;
the ejection device comprises a pair of parallel rollers and a motor, gaps are formed at the ends of the parallel rollers, grass translated by the sliding rail is ejected to the rope weaving hopper through the parallel rollers, and grass distribution is completed.
As one of the preferable schemes, the grass placing bracket is also included and is matched with the position of the V-shaped groove.
As one of the preferable schemes of the scheme, the bottom of the grass feeding groove is provided with a first inductor for sensing the quantity of grass. When the grass reaches a set amount, the motor controls the grass grabbing rake to stop moving downwards, and meanwhile, the motor controls the grass grabbing rake to move upwards, so that the grass is loosened.
As one of the preferable schemes of the scheme, the device also comprises a second inductor which is arranged at the bottom of the translation device and is used for inducing the grass coming signal, if no grass is supplied, no signal is transmitted to the PLC control system, and the PLC control system controls the motor to stop running. Therefore, when no grass is supplied, the rope-tying motor can continue to idle under the condition of no grass, and rope breakage in the knitting process is avoided.
As one of the preferable schemes of the scheme, the grass grabbing rake is arranged on the front side and the rear side of the grass feeding groove, so that three-dimensional grass grabbing is facilitated.
As one preferable aspect of the above aspect, the slide rail end portion is provided with a positioning table.
The invention has the advantages that: the grass feeding device, the grass arranging device, the grass hooking device and the translation device can comb grass by the grass feeding comb, then the grass is fed into the grass arranging device, the grass is arranged by the grass grabbing rake, then the grass enters the grass feeding groove, and then the grass blocking arm, the grass distributing needle and the transverse U-shaped groove are arranged to separate the grass step by step, so that grass accumulation and grass clamping are avoided. And an inductor is arranged to avoid idle running and rope breakage.
A full-automatic straw rope machine, its characterized in that: comprises the grass distributing device of the full-automatic grass rope machine.
A control method of a grass distributing device of a full-automatic grass rope machine comprises the following steps:
firstly, setting data by a PLC control system according to the dryness and the humidity of grass, the length and the rope size;
secondly, placing the grass in a V-shaped groove of the grass conveying device, and opening a main power supply; the grass feeding motor drives the grass feeding comb to move along the edge of the V-shaped groove, and grass is fed to the upper part of the grass feeding groove;
thirdly, the grass grabbing motor drives the grass grabbing rake to move down the grass sent by the grass sending comb in the second step to the grass blocking arm, and meanwhile, the grass blocking arm is driven by the spring to move left and right, so that one grass moves down;
fourthly, the motor drives the cam arm to drive the grass dividing needle and the transverse U-shaped groove to move in the direction away from the ejection wheel, the grass dividing needle and the grass feeding notch are transversely opened, the grass grasping harrow in the third step moves down to the transverse U-shaped groove, and then the spring drives the grass dividing needle and the transverse U-shaped groove to move in the direction of the ejection wheel so as to separate the grass in the grass feeding groove; the motor drives the other cam arm to drive the grass distributing needle, the transverse U-shaped groove and the grass falling groove to convey grass to the gap of the parallel rollers through the sliding rail;
and fifthly, the grass in the fourth step is driven by a motor to be ejected to a rope braiding bucket, and the grass dividing step is completed.
Description of the drawings:
FIG. 1 is a schematic view of a grass splitting device according to the present invention;
FIG. 2 is an enlarged schematic view of the grass-tidying device of the present invention;
FIG. 3 is an enlarged schematic view of the grass hooking device of the present invention;
FIG. 4 is an enlarged schematic view of the ejector of the present invention;
wherein:
1 frame, 2 PLC control system, 3 main drive, 4 send grass device, 41V type groove, 42 send grass comb, 5 grass arrangement, 51 advance grass groove, 52 grass-grasping harrow, 53 hinder grass arm, 6 grass device, 61 grass needle, 62 horizontal U-shaped groove, 7 translation device, 71 grass chute, 72 slide rail, 8 ejection device, 81 parallel gyro wheel.
Detailed Description
Other advantages and effects of the present invention will become apparent to those skilled in the art from the following disclosure, which describes the embodiments of the present invention with reference to specific examples. The invention may be practiced or carried out in other embodiments and details of the present description may be varied or modified from various points of view and applications without departing from the spirit of the invention.
It should be noted that the illustrations provided in the present embodiment merely schematically illustrate the basic concept of the present invention, and only the components related to the present invention are shown in the drawings, not to be drawn according to the number, shape and size of the components in actual implementation, and the form, number and proportion of the components in actual implementation may be arbitrarily changed, and the layout of the components may be more complicated.
As shown in fig. 1-4, a fully automatic grass rope machine grass distributing device comprises: the device comprises a frame 1, a PLC control system 2, a main transmission device 3, a pair of left-right mirror symmetry grass conveying devices 4, a pair of left-right mirror symmetry grass arranging devices 5, a pair of left-right mirror symmetry grass hooking devices 6, a pair of left-right mirror symmetry grass translation devices 7 and a pair of left-right mirror symmetry ejection devices 8; the method is characterized in that:
the grass conveying device comprises a V-shaped groove 41, a grass conveying motor and a grass conveying comb 42, wherein the grass conveying comb 42 is arranged on one side of the V-shaped groove 41 and driven by the grass conveying motor;
the grass tidying device 5 comprises a grass feeding groove 51, a grass grabbing rake 52 and a grass blocking arm 53, wherein the grass feeding groove 51 is communicated with the bottom of the V-shaped groove 41, the grass grabbing rake 52 is arranged on one side of the grass feeding groove 51, and is driven by a motor to move up and down along the grass feeding groove 51; the grass blocking arm 53 is arranged on one side of the upper part of the grass feeding groove 51, and the grass blocking arm 53 is driven by a spring to move left and right to prevent the piled grass from moving downwards;
the grass hooking device 6 comprises a grass dividing needle 61 and a transverse U-shaped groove 62, wherein the spike part of the grass dividing needle 61 is connected with the upper part of the transverse U-shaped groove 62, the lower part of the transverse U-shaped groove 62 is longer than the upper part, and grass passes through the spike part of the grass dividing needle 61 and then falls into the transverse U-shaped groove 62; the transverse U-shaped groove 62 is driven by a motor to move up and down by a cam arm and is driven by another cam arm to move left and right;
the translation device 7 comprises a grass falling groove 71 and a slide rail 72, wherein the grass falling groove 71 is communicated with the bottom of the grass feeding groove 51 and is parallel to the grass hooking device 6, and grass is translated by the grass hooking device 6 through the slide rail 72;
the ejection device 8 comprises a pair of parallel rollers 81 and a motor, gaps are arranged at the end parts of the parallel rollers 81, grass translated by the sliding rail 72 is ejected to the rope weaving hopper through the gaps of the parallel rollers, and grass distribution is completed.
Example 2
On the basis of the embodiment 1, a grass placing bracket is additionally arranged and is adapted to the position of the V-shaped groove. The grass grabbing rake is arranged on the front side and the rear side of the grass feeding groove, so that three-dimensional grass grabbing is facilitated.
Example 3
On the basis of the embodiment 2, two sensors are arranged, namely a first sensor is arranged at the bottom of the grass feeding groove and is used for sensing the quantity of grass; and the second inductor is arranged at the bottom of the translation device and is used for inducing the grass coming signal, and if no grass is supplied, no signal is transmitted to the PLC control system, and the PLC control system controls the motor to stop running.
Example 4
A grass distributing device of a full-automatic grass rope machine comprises the following control method: the method comprises the following steps:
firstly, setting data by a PLC control system according to the dryness and the humidity of grass, the length and the rope size;
secondly, placing the grass in a V-shaped groove of the grass conveying device, and opening a main power supply; the grass feeding motor drives the grass feeding comb to move along the edge of the V-shaped groove, and grass is fed to the upper part of the grass feeding groove;
thirdly, the grass grabbing motor drives the grass grabbing rake to move down the grass sent by the grass sending comb in the second step to the grass blocking arm, and meanwhile, the grass blocking arm is driven by the spring to move left and right, so that one grass moves down;
fourthly, the motor drives the cam arm to drive the grass dividing needle and the transverse U-shaped groove to move in the direction away from the ejection wheel, the grass dividing needle and the grass feeding notch are transversely opened, the grass grasping harrow in the third step moves down to the transverse U-shaped groove, and then the spring drives the grass dividing needle and the transverse U-shaped groove to move in the direction of the ejection wheel so as to separate the grass in the grass feeding groove; the motor drives the other cam arm to drive the grass distributing needle, the transverse U-shaped groove and the grass falling groove to convey grass to the gap of the parallel rollers through the sliding rail;
and fifthly, the grass in the fourth step is driven by a motor to be ejected to a rope braiding bucket, and the grass dividing step is completed.
Although embodiments of the invention have been disclosed above, they are not limited to the use listed in the specification and embodiments. It can be applied to various fields suitable for the present invention. Additional modifications will readily occur to those skilled in the art. Therefore, the invention is not to be limited to the specific details and illustrations shown and described herein, without departing from the general concepts defined in the claims and their equivalents.

Claims (6)

1. A full-automatic grass rope machine grass distributing device, comprising: the device comprises a frame, a PLC control system, a main transmission device, a pair of left-right mirror symmetry grass conveying devices, a pair of left-right mirror symmetry grass arranging devices, a pair of left-right mirror symmetry grass hooking devices, a pair of left-right mirror symmetry grass translation devices and a pair of left-right mirror symmetry ejection devices; the method is characterized in that: the grass feeding device comprises a V-shaped groove, a grass feeding motor, a grass feeding comb and a grass placing bracket, wherein the grass feeding comb is arranged on one side of the V-shaped groove and driven by the grass feeding motor, and the grass placing bracket is matched with the V-shaped groove in position;
the grass trimming device comprises a grass feeding groove, a grass grabbing rake, a grass blocking arm and a first inductor, wherein the grass feeding groove is communicated with the bottom of the V-shaped groove, the grass grabbing rake is arranged on one side of the grass feeding groove, and is driven by a motor to move up and down along the grass feeding groove; the grass blocking arm is arranged at one side of the upper part of the grass feeding groove, and is driven by a spring to move left and right to prevent stacked grass from moving downwards; the grass hooking device comprises a grass dividing needle and a transverse U-shaped groove, wherein the spike part of the grass dividing needle is connected with the upper part of the transverse U-shaped groove, the lower part of the transverse U-shaped groove is longer than the upper part, and grass falls into the transverse U-shaped groove after passing through the spike part of the grass dividing needle; the transverse U-shaped groove is driven by a motor to realize up-and-down movement of the cam arm, and is driven by another cam arm to realize left-and-right movement; the first sensor is arranged at the bottom of the grass feeding groove and is used for sensing the quantity of grass;
the translation device comprises a grass falling groove and a sliding rail, wherein the grass falling groove is communicated with the bottom of the grass feeding groove and is parallel to the grass hooking device, and grass is translated through the sliding rail by the grass hooking device;
the ejection device comprises a pair of parallel rollers and a motor, gaps are formed at the ends of the parallel rollers, grass translated by the sliding rail is ejected to the rope braiding hopper through the gaps of the parallel rollers, and grass distribution is completed.
2. A fully automatic grass rope machine grass distributing device as claimed in claim 1, characterized in that: the second inductor is arranged at the bottom of the translation device and is used for inducing the grass coming signal, if no grass is supplied, no signal is transmitted to the PLC control system, and the PLC control system controls the motor to stop running.
3. A fully automatic grass rope machine grass distributing device as claimed in claim 1, characterized in that: the grass grabbing rake is arranged on the front side and the rear side of the grass feeding groove, so that three-dimensional grass grabbing is facilitated.
4. A fully automatic grass rope machine grass distributing device as claimed in claim 1, characterized in that: the end part of the sliding rail is provided with a positioning table.
5. The grass distributing device of the full-automatic grass rope machine as claimed in claim 1, wherein the control method comprises the following steps: the method comprises the following steps:
firstly, setting data by a PLC control system according to the dryness and the humidity of grass, the length and the rope size;
secondly, placing the grass in a V-shaped groove of the grass conveying device, and opening a main power supply; the grass feeding motor drives the grass feeding comb to move along the edge of the V-shaped groove, and grass is fed to the upper part of the grass feeding groove;
thirdly, the grass grabbing motor drives the grass grabbing rake to move down the grass sent by the grass sending comb in the second step to the grass blocking arm, and meanwhile, the grass blocking arm is driven by the spring to move left and right, so that one grass moves down;
fourthly, the motor drives the cam arm to drive the grass dividing needle and the transverse U-shaped groove to move in the direction away from the ejection wheel, the grass dividing needle and the grass feeding notch are transversely opened, the grass grasping harrow in the third step moves down the grass to the transverse U-shaped groove, and then the spring drives the grass dividing needle and the transverse U-shaped groove to move in the direction of the ejection wheel so as to separate the grass in the grass feeding groove; the motor drives the other cam arm to drive the grass dividing needle, grass is divided by the grass dividing needle and falls into the grass falling groove through the transverse U-shaped groove, and then the grass is conveyed to the gap of the parallel roller wheels through the sliding rail;
and fifthly, the grass in the fourth step is driven by a motor to be ejected to a rope braiding bucket, and the grass dividing step is completed.
6. A full-automatic straw rope machine, its characterized in that: a grass splitting device comprising a fully automatic grass rope machine as claimed in any one of claims 1 to 4.
CN201810600617.5A 2018-06-12 2018-06-12 Grass distributing device of full-automatic grass rope machine and control method Active CN108529176B (en)

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CN108529176B true CN108529176B (en) 2023-12-15

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113047073B (en) * 2021-02-22 2023-06-30 南京云慧智信息科技有限公司 Interactive automatic straw rope processing and feeding device

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005028346A1 (en) * 2003-08-29 2005-03-31 Esterer Wd Gmbh & Co. Kg Device for conveying and separating wooden products
CN201158774Y (en) * 2007-12-21 2008-12-03 李喜魁 Full-automatic straw rope spinning machine
CN101698982A (en) * 2009-10-27 2010-04-28 杨师斌 Automatic straw feeding mechanism of straw rope machine
CN204753238U (en) * 2015-06-02 2015-11-11 淮安市楚州区大伟常发农机专业合作社 Full -automatic straw rope machine divides grass device
CN106217525A (en) * 2016-08-11 2016-12-14 滦南县万盛机械制造有限公司 Point grass pressure grass method and the special point of careless the device of pressing grass of a kind of straw mat machine
CN208278885U (en) * 2018-06-12 2018-12-25 谢德智 A kind of careless device of Full-automatic straw rope machine point

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005028346A1 (en) * 2003-08-29 2005-03-31 Esterer Wd Gmbh & Co. Kg Device for conveying and separating wooden products
CN201158774Y (en) * 2007-12-21 2008-12-03 李喜魁 Full-automatic straw rope spinning machine
CN101698982A (en) * 2009-10-27 2010-04-28 杨师斌 Automatic straw feeding mechanism of straw rope machine
CN204753238U (en) * 2015-06-02 2015-11-11 淮安市楚州区大伟常发农机专业合作社 Full -automatic straw rope machine divides grass device
CN106217525A (en) * 2016-08-11 2016-12-14 滦南县万盛机械制造有限公司 Point grass pressure grass method and the special point of careless the device of pressing grass of a kind of straw mat machine
CN208278885U (en) * 2018-06-12 2018-12-25 谢德智 A kind of careless device of Full-automatic straw rope machine point

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