CN108521207B - Motor shell assembling production line - Google Patents

Motor shell assembling production line Download PDF

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Publication number
CN108521207B
CN108521207B CN201810571724.XA CN201810571724A CN108521207B CN 108521207 B CN108521207 B CN 108521207B CN 201810571724 A CN201810571724 A CN 201810571724A CN 108521207 B CN108521207 B CN 108521207B
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CN
China
Prior art keywords
station
stator
machine shell
conveying
gasket
Prior art date
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Active
Application number
CN201810571724.XA
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Chinese (zh)
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CN108521207A (en
Inventor
付叶磊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Setten Lingou Intelligent Technology Co ltd
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Suzhou Setten Lingou Intelligent Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Suzhou Setten Lingou Intelligent Technology Co ltd filed Critical Suzhou Setten Lingou Intelligent Technology Co ltd
Priority to CN201810571724.XA priority Critical patent/CN108521207B/en
Publication of CN108521207A publication Critical patent/CN108521207A/en
Application granted granted Critical
Publication of CN108521207B publication Critical patent/CN108521207B/en
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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/14Casings; Enclosures; Supports
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies

Abstract

The invention provides a motor shell assembling production line, which integrates a shell cleaning and oiling production line and a stator pressing production line into a production line, and ensures the efficient assembly of motor shells. The machine shell pretreatment device comprises a machine shell feeding part, a machine shell pretreatment part, a stator feeding part, a stator pretreatment part, a stator pressing-in part, a characteristic inspection part, a waveform gasket assembly part, an integral coating station and a product carrying-out conveyer belt, wherein the output end of the machine shell feeding part is provided with a machine shell carrying manipulator, the machine shell pretreatment part comprises a machine shell conveyer belt and a machine shell pretreatment line, the tail end of the machine shell conveyer belt is provided with a second machine shell carrying manipulator, a machine shell placing station, a laser marking station, a cleaning station, a first coating station, a second coating station and a to-be-discharged station are sequentially arranged in the length direction of the machine shell pretreatment line, and support seats are arranged at equal intervals in the length direction of the machine shell pretreatment line and used for placing corresponding machine shells.

Description

Motor shell assembling production line
Technical Field
The invention relates to the technical field of motor assembly, in particular to a motor shell assembly production line.
Background
The existing motor shell assembly needs to be provided with a shell cleaning and oiling production line and a stator lamination production line respectively, two independent production lines are required to be arranged in a workshop, redundant space is occupied in actual arrangement, and the shell needs to be transported to the stator lamination production line, so that the transportation period of the shell is long, and the efficient assembly of the motor shell is not facilitated.
Disclosure of Invention
In view of the above problems, the present invention provides a motor housing assembly line, which integrates a housing cleaning and oiling line and a stator lamination line into one line, thereby ensuring efficient assembly of motor housings.
Motor casing equipment production line, its characterized in that: the machine shell pretreatment device comprises a machine shell feeding part, a machine shell pretreatment part, a stator feeding part, a stator pretreatment part, a stator pressing part, a characteristic inspection part, a waveform gasket assembling part, an integral coating station and a product carrying-out conveyer belt, wherein the output end of the machine shell feeding part is provided with a machine shell carrying manipulator, the machine shell pretreatment part comprises a machine shell conveyer belt and a machine shell pretreatment line, the tail end of the machine shell conveyer belt is provided with a second machine shell carrying manipulator, the machine shell placing station, the laser marking station, the cleaning station, the first coating station, the second coating station and the to-be-discharged station are sequentially arranged in the length direction of the machine shell pretreatment line, the support is used for placing corresponding machine shells, one side of the machine shell pretreatment line in the length parallel direction is provided with a stepping driving structure, the input end of the step driving structure is connected with a step guiding structure, a stator pressing-in part is arranged at the rear of a to-be-discharged station, trays are arranged on a conveying track corresponding to the stator pressing-in part at equal intervals, a second step driving conveying structure is arranged at the other side of the conveying track, a shell feeding station, a stator feeding station, a shell stator position detecting station, a stator pressing-in station and a rear output station are sequentially arranged on the conveying track, a third conveying track is arranged at the rear of the rear output station, station seats are arranged on the third conveying track at equal intervals, an input station, a characteristic checking station, a waveform gasket feeding station, a waveform gasket mounting station, an integral coating station and a guiding conveying station are sequentially arranged on the third conveying track, the automatic conveying device is characterized in that a third stepping driving conveying structure is arranged on one side of the third conveying track, a transfer manipulator is arranged between the rear output station and the input station, a product carrying-out conveying belt is arranged outside the tail end of the guiding conveying station, and a product transfer manipulator is arranged at the initial end parts of the guiding conveying station and the product carrying-out conveying belt.
It is further characterized by:
a third carrying manipulator is arranged between the to-be-discharged station and the shell feeding station of the conveying rail, and the third carrying manipulator transfers the shell on the to-be-discharged station into a tray corresponding to the shell feeding station;
a first stator carrying manipulator is arranged on one side of the stator feeding station, a stator storage multi-station turntable is simultaneously arranged on one side of the stator feeding station, one station of the stator storage multi-station turntable is provided with a stator detection structure, a stator positioning and arranging conveying line is arranged on the outer side of the stator storage multi-station turntable, a second stator carrying manipulator is arranged between the stator positioning and arranging conveying line and the stator storage multi-station turntable, a stator feeding mechanism is arranged on the outer side of the stator positioning and arranging conveying line, a third positioning carrying manipulator is arranged on the stator feeding mechanism, and the third stator carrying manipulator transports the stator in the stator feeding mechanism to the stator positioning and arranging conveying line;
the other side of the waveform gasket feeding station is provided with a gasket conveying mechanical arm, the outer side of the gasket conveying mechanical arm is provided with a gasket storage multi-station turntable, one station of the gasket storage multi-station turntable is provided with a gasket detection structure, the outer side of the gasket storage multi-station turntable is provided with a waveform gasket feeding mechanism, and the output end of the waveform gasket feeding mechanism is arranged right above the feeding station position of the gasket storage multi-station turntable;
a testing instrument assembly is arranged on the other side of the characteristic checking station and is used for detecting the resistance of each coil in the shell;
the machine shell pretreatment part, the stator pressing part, the characteristic inspection part, the waveform gasket assembly part and the whole outside of the whole coating station are covered with a first protective cover, the outside of the machine shell feeding part is covered with a second protective cover, the outside of the whole production line is provided with an electric cabinet, and the electric cabinets are respectively externally connected to corresponding circuit components.
After the structure of the invention is adopted, the shell is directly conveyed to a tray corresponding to a shell feeding station of a conveying track corresponding to a stator pressing-in part after pretreatment, then the tray with the shell is conveyed forwards by a second step-by-step driving conveying structure, the stator is conveyed into the tray with the shell, then the tray is conveyed to a shell stator position detection station in a step-by-step manner, after the position detection is qualified, the stator is pressed into the shell by a pressing machine of the stator pressing-in station, then the tray is driven to enter a rear output station again by a second step-by-step driving conveying mechanism, then the shell with the stator pressed is taken out to a station seat corresponding to an input station at the starting position of a third conveying track by a transfer manipulator, then the station seat is driven by the third step-by-step driving conveying mechanism to sequentially pass through a characteristic inspection station, a wave gasket feeding station, a wave gasket mounting station, an integral coating station and a guide conveying station, and finally products are taken out to the conveying station by a product transfer manipulator and put into a starting end of a product carrying-out conveying belt; the motor shell cleaning and oiling production line and the stator pressing production line are integrated into one production line, and efficient assembly of the motor shell is ensured.
Drawings
FIG. 1 is a schematic top view of the present invention;
FIG. 2 is a schematic view of a partial enlarged structure at A in FIG. 1;
FIG. 3 is a schematic view of a partial enlarged structure at B in FIG. 1;
FIG. 4 is a schematic view of a partial enlarged structure at C in FIG. 1;
the names corresponding to the serial numbers in the figures are as follows:
the machine shell feeding part 1, the machine shell pretreatment part 2, the stator feeding part 3, the stator pretreatment part 4, the stator pressing part 5, the characteristic inspection part 6, the waveform gasket assembling part 7, the whole coating station 8, the product carrying-out conveyer belt 9, the machine shell carrying manipulator 10, the machine shell conveyer belt 11, the machine shell pretreatment line 12, the second machine shell carrying manipulator 13, the machine shell putting-in station 14, the laser marking station 15, the cleaning station 16, the first coating station 17, the second coating station 18, the station 19 to be discharged, the step driving structure 20, the step guiding structure 21, the conveying rail 22, the tray 23, the second step driving conveying structure 24, the machine shell feeding station 25, the stator feeding station 26, the machine shell stator position detection station 27, the stator pressing station 28, the rear output station 29 the third conveying track 30, the station seat 31, the input station 32, the characteristic inspection station 33, the waveform gasket feeding station 34, the waveform gasket mounting station 35, the integral coating station 36, the guiding conveying station 37, the third step driving conveying structure 38, the transfer manipulator 39, the third conveying manipulator 40, the product transferring manipulator 41, the first stator conveying manipulator 42, the stator storing and transporting multi-station turntable 43, the stator detecting structure 44, the stator positioning and arranging conveying line 45, the second stator conveying manipulator 46, the stator feeding mechanism 47, the third stator conveying manipulator 48, the gasket conveying manipulator 49, the gasket storing multi-station turntable 50, the gasket detecting structure 51, the waveform gasket feeding mechanism 52, the testing instrument assembly 53, the first protective cover 54, the second protective cover 55, the electric cabinet 56 and the support 57.
Detailed Description
Motor housing assembly line, see fig. 1-4: the machine comprises a machine shell feeding part 1, a machine shell pretreatment part 2, a stator feeding part 3, a stator pretreatment part 4, a stator pressing part 5, a characteristic inspection part 6, a waveform gasket assembling part 7, an integral coating station 8 and a product carrying-out conveyer belt 9, wherein the machine shell carrying manipulator 10 is arranged at the output end of the machine shell feeding part 1, the machine shell pretreatment part 2 comprises a machine shell conveyer belt 11 and a machine shell pretreatment line 12, the tail end of the machine shell conveyer belt 11 is provided with a second machine shell carrying manipulator 13, the machine shell pretreatment line 12 is sequentially provided with a machine shell putting station 14, a laser marking station 15, a cleaning station 16, a first coating station 17, a second coating station 18 and a to-be-discharged station 19 in the length direction of the machine shell pretreatment line 12, a support 57 is arranged at equal intervals in the length direction of the machine shell pretreatment line 12, one side of the machine shell in the length parallel direction of the machine shell pretreatment line 12 is provided with a step driving structure 20, the input end of the stepping driving structure 20 is connected with a stepping guide structure 21, a stator pressing-in part 5 is arranged at the rear of a to-be-discharged station 19, trays 23 are arranged on a conveying track 22 corresponding to the stator pressing-in part 5 at equal intervals, a second stepping driving conveying structure 24 is arranged at the other side of the conveying track 22, a shell feeding station 25, a stator feeding station 26, a shell stator position detecting station 27, a stator pressing-in station 28 and a rear output station 29 are sequentially arranged on the conveying track 22, a third conveying track 30 is arranged at the rear of the rear output station 29, a station seat 31 is arranged on the third conveying track 30 at equal intervals, an input station 32, a characteristic checking station 33, a waveform gasket feeding station 34, a waveform gasket mounting station 35, an integral coating station 36 and a guiding conveying station 37 are sequentially arranged on the third conveying track 30, a third step-by-step driving conveying structure 38 is arranged on one side of the third conveying track 30, a transfer manipulator 39 is arranged between the rear output station 29 and the input station 32, a product carry-out conveying belt 9 is arranged outside the tail end of the guide conveying station 37, and a product transfer manipulator 41 is arranged at the initial end portions of the guide conveying station 37 and the product carry-out conveying belt 9.
A third carrying manipulator 40 is arranged between the to-be-discharged station 19 and the shell feeding station 25 of the conveying rail 22, and the third carrying manipulator 58 transfers the shell on the to-be-discharged station 19 into a tray 23 corresponding to the position of the shell feeding station 25;
a first stator carrying manipulator 42 is arranged on one side of the stator feeding station 26, a stator storage multi-station turntable 43 is simultaneously arranged on one side of the stator feeding station 26, a stator detection structure 44 is arranged at one station of the stator storage multi-station turntable 43, a stator positioning and arranging conveying line 45 is arranged on the outer side of the stator storage multi-station turntable 43, a second stator carrying manipulator 46 is arranged between the stator positioning and arranging conveying line 45 and the stator storage multi-station turntable 43, a stator feeding mechanism 47 is arranged on the outer side of the stator positioning and arranging conveying line 45, a third positioning carrying manipulator 48 is arranged on the stator feeding mechanism 47, the third stator carrying manipulator 48 transfers the stator in the stator feeding mechanism 47 to the stator positioning and arranging conveying line 45, and the discharging multi-station turntable 43 and the stator positioning and arranging conveying line 45 are combined to form a stator pretreatment part 4;
a gasket conveying mechanical arm 49 is arranged on the other side of the waveform gasket feeding station 34, a gasket storage multi-station rotary table 50 is arranged on the outer side of the gasket conveying mechanical arm 49, a gasket detection structure 51 is arranged at one station of the gasket storage multi-station rotary table 50, a waveform gasket feeding mechanism 52 is arranged on the outer side of the gasket storage multi-station rotary table 50, and the output end of the waveform gasket feeding mechanism 52 is arranged right above the feeding station position of the gasket storage multi-station rotary table 50;
a testing instrument assembly 53 is arranged on the other side of the characteristic inspection station 33, and the testing instrument assembly 53 is used for detecting the resistance of each coil in the shell;
the whole outsides of the shell pretreatment part 2, the stator pressing part 5, the characteristic inspection part 6, the waveform gasket assembly part 7 and the whole coating station 8 are covered with a first protective cover 54, the outside of the shell feeding part 1 is covered with a second protective cover 55, the outside of the whole production line is provided with an electric cabinet 56, and the electric cabinet 56 is respectively externally connected to corresponding circuit components.
The working principle is as follows: the machine shell is directly conveyed to a tray corresponding to a machine shell feeding station of a conveying track corresponding to a stator pressing-in part after pretreatment, then the tray with the machine shell is conveyed forwards by a second step-by-step driving conveying structure, the stator is conveyed into the tray with the machine shell, then the tray is conveyed to a machine shell stator position detection station in a step-by-step mode, after the position detection is qualified, the stator is pressed into the machine shell by a pressing-in machine of the stator pressing-in station, then the tray is driven to enter a rear output station again by a second step-by-step driving conveying mechanism, then the machine shell with the pressed stator is taken out to a station seat corresponding to an input station at the starting position of a third conveying track by a transfer manipulator, then the station seat is driven by the third step-by-step driving conveying mechanism to sequentially pass through a characteristic inspection station, a wave gasket feeding station, a wave gasket mounting station, an integral coating station and a guide conveying station, and finally products are taken out to the conveying station by a product transfer manipulator and put into a starting end of a product conveying belt; the motor shell cleaning and oiling production line and the stator pressing production line are integrated into one production line, and efficient assembly of the motor shell is ensured.
The foregoing describes the embodiments of the present invention in detail, but the description is only a preferred embodiment of the invention and should not be construed as limiting the scope of the invention. All equivalent changes and modifications made in accordance with the scope of the present invention shall fall within the scope of the present patent.

Claims (4)

1. Motor casing equipment production line, its characterized in that: the machine shell pretreatment device comprises a machine shell feeding part, a machine shell pretreatment part, a stator feeding part, a stator pretreatment part, a stator pressing part, a characteristic inspection part, a waveform gasket assembling part, an integral coating station and a product carrying-out conveyer belt, wherein the output end of the machine shell feeding part is provided with a machine shell carrying manipulator, the machine shell pretreatment part comprises a machine shell conveyer belt and a machine shell pretreatment line, the tail end of the machine shell conveyer belt is provided with a second machine shell carrying manipulator, the machine shell placing station, the laser marking station, the cleaning station, the first coating station, the second coating station and the to-be-discharged station are sequentially arranged in the length direction of the machine shell pretreatment line, the support is used for placing corresponding machine shells, one side of the machine shell pretreatment line in the length parallel direction is provided with a stepping driving structure, the input end of the step driving structure is connected with a step guiding structure, a stator pressing-in part is arranged at the rear of a to-be-discharged station, trays are arranged on a conveying track corresponding to the stator pressing-in part at equal intervals, a second step driving conveying structure is arranged at the other side of the conveying track, a shell feeding station, a stator feeding station, a shell stator position detecting station, a stator pressing-in station and a rear output station are sequentially arranged on the conveying track, a third conveying track is arranged at the rear of the rear output station, station seats are arranged on the third conveying track at equal intervals, an input station, a characteristic checking station, a waveform gasket feeding station, a waveform gasket mounting station, an integral coating station and a guiding conveying station are sequentially arranged on the third conveying track, a third stepping driving conveying structure is arranged on one side of the third conveying track, a transfer manipulator is arranged between the rear output station and the input station, a product carrying-out conveying belt is arranged outside the tail end of the guiding conveying station, and a product transfer manipulator is arranged at the initial end parts of the guiding conveying station and the product carrying-out conveying belt;
a third carrying manipulator is arranged between the to-be-discharged station and the shell feeding station of the conveying rail, and the third carrying manipulator transfers the shell on the to-be-discharged station into a tray corresponding to the shell feeding station;
the stator feeding mechanism comprises a stator feeding station, a stator storage multi-station turntable, a stator positioning and arranging conveying line and a stator conveying mechanism, wherein a first stator conveying manipulator is arranged on one side of the stator feeding station, a stator storage multi-station turntable is simultaneously arranged on one side of the stator feeding station, one station of the stator storage multi-station turntable is provided with a stator detection structure, the outer side of the stator storage multi-station turntable is provided with the stator positioning and arranging conveying line, a second stator conveying manipulator is arranged between the stator positioning and arranging conveying line and the stator storage multi-station turntable, the outer side of the stator positioning and arranging conveying line is provided with a stator feeding mechanism, a third stator conveying manipulator is arranged on the stator feeding mechanism, and the third stator conveying manipulator conveys a stator in the stator feeding mechanism to the stator positioning and arranging conveying line.
2. The motor housing assembly line of claim 1, wherein: the utility model discloses a gasket storage multistation carousel, including wave form gasket material loading station, gasket storage multistation carousel, wave form gasket material loading mechanism, the opposite side of wave form gasket material loading station has arranged the gasket transport manipulator, the outside of gasket transport manipulator has arranged gasket storage multistation carousel, one of them station of gasket storage multistation carousel is provided with the gasket detection structure, the outside of gasket storage multistation carousel is provided with wave form gasket material loading mechanism, wave form gasket material loading mechanism's output is located the position of the pan feeding station of gasket storage multistation carousel is arranged directly over.
3. The motor housing assembly line of claim 1, wherein: and the other side of the characteristic checking station is provided with a testing instrument assembly, and the testing instrument assembly is used for detecting the resistance of each coil in the shell.
4. The motor housing assembly line of claim 1, wherein: the machine shell pretreatment part, the stator pressing part, the characteristic inspection part, the waveform gasket assembly part and the whole outside of the whole coating station are covered with a first protective cover, the outside of the machine shell feeding part is covered with a second protective cover, the outside of the whole production line is provided with an electric cabinet, and the electric cabinets are respectively externally connected to corresponding circuit components.
CN201810571724.XA 2018-05-31 2018-05-31 Motor shell assembling production line Active CN108521207B (en)

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Application Number Priority Date Filing Date Title
CN201810571724.XA CN108521207B (en) 2018-05-31 2018-05-31 Motor shell assembling production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810571724.XA CN108521207B (en) 2018-05-31 2018-05-31 Motor shell assembling production line

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Publication Number Publication Date
CN108521207A CN108521207A (en) 2018-09-11
CN108521207B true CN108521207B (en) 2023-10-24

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109450200B (en) * 2018-11-22 2020-07-31 宁波德昌科技有限公司 Multi-station detection and assembly equipment for stator assembly and shell
CN109382655B (en) * 2018-12-21 2020-02-14 浙江硕和机器人科技有限公司 Machine body assembly production line of angle grinder
CN109742915B (en) * 2019-01-31 2023-10-20 重庆昆旺电子有限责任公司 Motor upper shell assembly equipment
CN110884033B (en) * 2019-12-02 2022-03-01 上海峰梅精模科技有限公司 Stator-rotor automatic production line
CN112792532B (en) * 2021-01-21 2024-04-23 苏州赛腾菱欧智能科技有限公司 Assembling device for stator and casing hot jacket

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003324909A (en) * 2002-05-01 2003-11-14 Fujitsu General Ltd Motor assembling apparatus
CN106208565A (en) * 2016-08-31 2016-12-07 苏州菱欧自动化科技股份有限公司 A kind of pipeline arrangement of automobile motor rotor automatic assembly line
CN106300828A (en) * 2016-08-31 2017-01-04 苏州菱欧自动化科技股份有限公司 A kind of automobile motor rotor automatic assembly line
CN106300831A (en) * 2016-08-31 2017-01-04 苏州菱欧自动化科技股份有限公司 A kind of pipeline structure being applicable to magnetic shoe assembling
CN205992840U (en) * 2016-08-31 2017-03-01 苏州菱欧自动化科技股份有限公司 A kind of pipeline arrangement of automobile motor rotor automatic assembly line

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003324909A (en) * 2002-05-01 2003-11-14 Fujitsu General Ltd Motor assembling apparatus
CN106208565A (en) * 2016-08-31 2016-12-07 苏州菱欧自动化科技股份有限公司 A kind of pipeline arrangement of automobile motor rotor automatic assembly line
CN106300828A (en) * 2016-08-31 2017-01-04 苏州菱欧自动化科技股份有限公司 A kind of automobile motor rotor automatic assembly line
CN106300831A (en) * 2016-08-31 2017-01-04 苏州菱欧自动化科技股份有限公司 A kind of pipeline structure being applicable to magnetic shoe assembling
CN205992840U (en) * 2016-08-31 2017-03-01 苏州菱欧自动化科技股份有限公司 A kind of pipeline arrangement of automobile motor rotor automatic assembly line

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