CN108517905A - A kind of giant caterpillar digging type digging loading machine - Google Patents
A kind of giant caterpillar digging type digging loading machine Download PDFInfo
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- CN108517905A CN108517905A CN201810344345.7A CN201810344345A CN108517905A CN 108517905 A CN108517905 A CN 108517905A CN 201810344345 A CN201810344345 A CN 201810344345A CN 108517905 A CN108517905 A CN 108517905A
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- 230000007246 mechanism Effects 0.000 claims abstract description 85
- 238000005065 mining Methods 0.000 claims abstract description 16
- 238000009412 basement excavation Methods 0.000 claims description 27
- 101000932768 Conus catus Alpha-conotoxin CIC Proteins 0.000 claims description 13
- 101000983970 Conus catus Alpha-conotoxin CIB Proteins 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 7
- 210000000078 claw Anatomy 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 5
- 210000000245 forearm Anatomy 0.000 claims description 4
- 230000032258 transport Effects 0.000 description 33
- 239000000428 dust Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/30—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom
- E02F3/32—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom working downwardly and towards the machine, e.g. with backhoes
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/38—Cantilever beams, i.e. booms;, e.g. manufacturing processes, forms, geometry or materials used for booms; Dipper-arms, e.g. manufacturing processes, forms, geometry or materials used for dipper-arms; Bucket-arms
- E02F3/382—Connections to the frame; Supports for booms or arms
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
- E02F3/425—Drive systems for dipper-arms, backhoes or the like
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F7/00—Equipment for conveying or separating excavated material
- E02F7/02—Conveying equipment mounted on a dredger
- E02F7/026—Conveying equipment mounted on a dredger mounted on machines equipped with dipper- or bucket-arms
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Framework For Endless Conveyors (AREA)
Abstract
本发明公开了一种用于采掘装载机的底盘总成,其包括底盘架,底盘架上设置有纵向行走装置和横向行走装置,横向行走装置与纵向行走装置相互垂直布置;底盘架上还设置有液压升降装置,液压升降装置包括平行四边形机构和曲柄摇块机构,平行四边形机构一端与底盘架铰接、另一端与横向行走装置铰接,曲柄摇块机构一端与底盘架铰接、另一端与平行四边形机构铰接。本发明结构简单、使用方便,其具有横向行走功能,当本发明需要横向行走时,由油缸支撑横向行走装置,靠横向行走履带行走至所需位置,有效地解决了采掘装载机停车位置不佳、装载位置不合理或局限横移等,从而使设备移动达到合理位置。
The invention discloses a chassis assembly for a digging loader, which comprises a chassis frame, on which a longitudinal traveling device and a transverse traveling device are arranged, and the transverse traveling device and the longitudinal traveling device are arranged vertically to each other; the chassis frame is also provided with There is a hydraulic lifting device. The hydraulic lifting device includes a parallelogram mechanism and a crank rocker mechanism. One end of the parallelogram mechanism is hinged to the chassis frame, and the other end is hinged to the transverse walking device. One end of the crank rocker mechanism is hinged to the chassis frame, and the other end is hinged to the parallelogram Mechanism hinged. The invention is simple in structure and easy to use, and has the function of lateral travel. When the invention needs lateral travel, the lateral travel device is supported by the oil cylinder, and travels to the required position by the lateral travel crawler, effectively solving the problem of poor parking position of the mining loader. , Unreasonable loading position or limited lateral movement, etc., so that the equipment can move to a reasonable position.
Description
技术领域technical field
本发明涉及一种采掘装载机,属于履带挖掘式采掘装载机技术领域,尤其涉及一种大型履带挖掘式采掘装载机。The invention relates to an excavation loader, which belongs to the technical field of crawler excavation excavation loaders, in particular to a large crawler excavation excavation loader.
背景技术Background technique
挖掘装载一体机广泛适用于煤炭、矿石、土方等各种挖掘作业场所,其通过前端的挖斗进行物料挖掘,通过自身的输送机构将物料输送至尾部后卸入其他输送设备,能够实现物料的挖掘和装载连续作业。现有的挖掘装载一体机普遍由挖掘装置、铲板、刮板输送机、行走装置、操作系统等几部分组成。其中行走装置包括履带式、轮胎式、汽车式、悬挂式、拖式以及步履式。其中履带式液压挖掘机因其具有较好的爬坡能力、工作的稳定性和能较好地适应恶劣的工作环境等优点,应用最为广泛,但是其存在只能在一个方向上前后移动的缺陷,不利于挖掘机位置的移动。The integrated digging and loading machine is widely used in various excavation sites such as coal, ore, and earthwork. It excavates materials through the front-end bucket, transports the materials to the tail through its own conveying mechanism, and then unloads them into other conveying equipment, which can realize the excavation of materials. Digging and loading continuous operation. Existing excavating and loading integrated machines are generally composed of excavating devices, shovel plates, scraper conveyors, traveling devices, and operating systems. Wherein the walking device includes crawler type, tire type, automobile type, suspension type, drag type and walking type. Among them, the crawler hydraulic excavator is the most widely used because of its good climbing ability, working stability and ability to adapt to harsh working environments, but it has the defect that it can only move forward and backward in one direction. , It is not conducive to the movement of the position of the excavator.
在中国实用新型专利CN201411726Y中公开了一种步履式液压挖掘机,该机主要由常见的液压挖掘装置和独特的液压步履行走装置构成,所述的液压步履行走装置包括纵移机构、液压支腿和横移机构,其行走方式有纵向移动、横向移动和转向三种;此外,本步履式液压挖掘机还具有左、中、右三个挖掘工作位置的结构简单的侧移机构以及跟随灯。首先该发明是一种步履行走装置,而不是履带式行走装置,因此该发明的结构并没有解决上述挖掘机移动定位不方便的技术问题。A walking hydraulic excavator is disclosed in the Chinese utility model patent CN201411726Y, which is mainly composed of a common hydraulic excavating device and a unique hydraulic walking device. The hydraulic walking device includes a longitudinal movement mechanism, a hydraulic leg And the lateral movement mechanism, its walking mode has three kinds of longitudinal movement, lateral movement and steering; in addition, this walking hydraulic excavator also has a side movement mechanism with a simple structure and a following light in the left, middle and right three excavation working positions. First of all, this invention is a walking device, rather than a crawler type running device, so the structure of this invention does not solve the technical problem of inconvenient mobile positioning of the above-mentioned excavator.
在中国实用新型专利CN203581165U中公开了一种汽车横向移动装置及一种汽车移动装置,两支撑架位于汽车底盘左右两侧,支撑架安装有滚轮和履带,两支撑架由液压系统负责关闭与打开,装置由汽车本身发动机提供动力,还设有离合器、可控制接通和切断动力源;本装置使用滚轮时可实现横向移动,使用履带时,可以在雪地上行走;该发明虽然为本发明的履带式行走装置定位提供了一种思路,但是该发明只适用于汽车领域,而本发明的底盘总成上是承载的采掘装载机,其质量远远大于普通汽车的质量,所以该发明中的技术方案无法直接用于解决本发明所提出的技术问题;因而如何设计一套机构可以保证采掘装载机方便地驾驶定位的同时能够保证使用过程中不至于损坏是本发明所亟待解决的问题。In the Chinese utility model patent CN203581165U, a vehicle lateral moving device and a vehicle moving device are disclosed. Two support frames are located on the left and right sides of the vehicle chassis. The support frames are equipped with rollers and crawlers. The hydraulic system is responsible for closing and opening the two support frames. , the device is powered by the engine of the car itself, and is also provided with a clutch, which can be controlled to switch on and off the power source; when the device uses rollers, it can realize lateral movement, and when using crawlers, it can walk on snow; The positioning of the crawler-type traveling device provides a kind of thinking, but this invention is only applicable to the field of automobiles, and the chassis assembly of the present invention is a load-carrying excavation loader, and its quality is far greater than that of an ordinary car, so in this invention The technical solution cannot be directly used to solve the technical problems proposed by the present invention; therefore, how to design a set of mechanisms to ensure the convenient driving and positioning of the mining loader while ensuring that it will not be damaged during use is an urgent problem to be solved by the present invention.
发明内容Contents of the invention
针对上述现有技术存在的缺陷,本发明要解决的技术问题是提供一种大型履带挖掘式采掘装载机,其不仅结构简单,而且能够根据工况方便快捷地调整底盘总成的位置。Aiming at the above-mentioned defects in the prior art, the technical problem to be solved by the present invention is to provide a large-scale crawler digging loader, which not only has a simple structure, but also can conveniently and quickly adjust the position of the chassis assembly according to the working conditions.
为解决上述技术问题,本发明采用了这样一种大型履带挖掘式采掘装载机,其包括底盘总成、挖掘上料装置、运输卸料装置、驾驶室、液压系统和电气控制系统;所述底盘总成上设置有用于驱动所述底盘总成前后移动的纵向行走装置和用于驱动所述底盘总成左右移动的横向行走装置,所述横向行走装置与所述纵向行走装置相互垂直布置;其特征在于:所述底盘总成上还设置有用于调整横向行走装置高度的液压升降装置,所述液压升降装置包括平行四边形机构和曲柄摇块机构,所述平行四边形机构一端与所述底盘总成铰接、另一端与所述横向行走装置铰接,所述曲柄摇块机构一端与所述底盘总成铰接、另一端与所述平行四边形机构铰接。In order to solve the above technical problems, the present invention adopts such a large crawler excavation loader, which includes a chassis assembly, an excavation feeding device, a transport and unloading device, a cab, a hydraulic system and an electrical control system; the chassis The assembly is provided with a longitudinal traveling device for driving the chassis assembly to move back and forth and a transverse traveling device for driving the chassis assembly to move left and right, the transverse traveling device and the longitudinal traveling device are arranged perpendicular to each other; It is characterized in that: the chassis assembly is also provided with a hydraulic lifting device for adjusting the height of the lateral traveling device, the hydraulic lifting device includes a parallelogram mechanism and a crank rocker mechanism, one end of the parallelogram mechanism is connected to the chassis assembly One end of the crank rocker mechanism is hinged with the chassis assembly, and the other end is hinged with the parallelogram mechanism.
在本发明的一种优选实施方案中,所述曲柄摇块机构包括升降油缸和连接臂,所述升降油缸的缸体端与所述底盘总成铰接,所述升降油缸的活塞杆端与所述连接臂的端部铰接,所述连接臂的中部与所述底盘总成铰接,所述连接臂的端部与所述平行四边形机构铰接。In a preferred embodiment of the present invention, the crank rocker mechanism includes a lifting cylinder and a connecting arm, the cylinder end of the lifting cylinder is hinged to the chassis assembly, and the piston rod end of the lifting cylinder is connected to the The end of the connecting arm is hinged, the middle of the connecting arm is hinged with the chassis assembly, and the end of the connecting arm is hinged with the parallelogram mechanism.
在本发明的一种优选实施方案中,所述曲柄摇块机构包括升降油缸和连接臂,所述升降油缸的缸体端与所述连接臂铰接,所述升降油缸的活塞杆端与所述平行四边形机构铰接,所述连接臂一端与所述底盘总成固接。In a preferred embodiment of the present invention, the crank rocker mechanism includes a lifting cylinder and a connecting arm, the cylinder end of the lifting cylinder is hinged to the connecting arm, and the piston rod end of the lifting cylinder is connected to the connecting arm. The parallelogram mechanism is hinged, and one end of the connecting arm is fixedly connected to the chassis assembly.
在本发明的一种优选实施方案中,所述运输卸料装置包括运输槽骨架,所述运输槽骨架上设置有驱动滚筒组件和托辊组,所述驱动滚筒组件与所述托辊组通过传动带传动连接;所述运输槽骨架设置有用于调节传动带张紧度的滚筒涨紧装置;所述运输槽骨架包括前槽体和后槽体,所述前槽体与所述后槽体铰接,所述前槽体与所述后槽体之间设置有可驱动所述后槽体相对于所述前槽体回转的折叠机构。In a preferred embodiment of the present invention, the transport and unloading device includes a transport trough skeleton, on which a drive roller assembly and a roller set are arranged, and the drive roller assembly passes through the idler roller set The transmission belt is connected by transmission; the transport tank skeleton is provided with a roller tensioning device for adjusting the tension of the transmission belt; the transport tank skeleton includes a front tank body and a rear tank body, and the front tank body is hinged to the rear tank body, A folding mechanism that can drive the rear tank to rotate relative to the front tank is provided between the front tank and the rear tank.
在本发明的一种优选实施方案中,所述折叠机构包括第一铰接臂、第一折叠油缸、第二铰接臂和第二折叠油缸,所述第二折叠油缸的缸体端与所述前槽体铰接,所述第二折叠油缸的活塞杆端与所述第二铰接臂铰接,所述第二铰接臂一端与所述前槽体铰接,所述第二铰接臂另一端与所述第一折叠油缸的缸体端铰接,所述第一折叠油缸的活塞杆端与所述第一铰接臂铰接,所述第一铰接臂与所述后槽体固接。In a preferred embodiment of the present invention, the folding mechanism includes a first articulated arm, a first folding oil cylinder, a second articulated arm and a second folding oil cylinder, and the cylinder end of the second folding oil cylinder is connected to the front The tank body is hinged, the piston rod end of the second folding oil cylinder is hinged with the second hinged arm, one end of the second hinged arm is hinged with the front tank body, and the other end of the second hinged arm is hinged with the first hinged arm. The cylinder end of a folding oil cylinder is hinged, the piston rod end of the first folding oil cylinder is hinged with the first hinged arm, and the first hinged arm is fixedly connected with the rear tank body.
在本发明的一种优选实施方案中,所述驱动滚筒组件包括主动滚筒组件和从动滚筒组件;所述从动滚筒组件设置于所述运输槽骨架的两端,所述主动滚筒组件设置于所述运输槽骨架的中部,所述主动滚筒组件可在所述滚筒涨紧装置作用下上下移动。In a preferred embodiment of the present invention, the driving roller assembly includes a driving roller assembly and a driven roller assembly; the driven roller assembly is arranged at both ends of the transport tank skeleton, and the driving roller assembly is arranged at In the middle part of the transport tank skeleton, the driving roller assembly can move up and down under the action of the roller tensioning device.
在本发明的一种优选实施方案中,所述滚筒涨紧装置包括涨紧油缸和导轨,所述主动滚筒组件滑动配合连接于所述导轨上,所述涨紧油缸的缸体端与所述运输槽骨架固接,所述涨紧油缸的活塞杆端与所述主动滚筒组件连接。In a preferred embodiment of the present invention, the roller tensioning device includes a tensioning oil cylinder and a guide rail, the active roller assembly is slidably connected to the guide rail, and the cylinder end of the tensioning oil cylinder is connected to the The frame of the transport tank is fixedly connected, and the piston rod end of the tensioning oil cylinder is connected with the driving roller assembly.
在本发明的一种优选实施方案中,所述运输槽骨架的进料口设置有星轮机构;所述星轮机构包括驱动电机和回转爪盘,所述驱动电机的固定端与所述运输槽骨架固接,所述驱动电机的输出端与所述回转爪盘连接。In a preferred embodiment of the present invention, the feed port of the transport tank skeleton is provided with a star wheel mechanism; the star wheel mechanism includes a drive motor and a rotary claw plate, and the fixed end of the drive motor is connected to the transport The groove frame is fixedly connected, and the output end of the drive motor is connected with the rotary claw disc.
在本发明的一种优选实施方案中,所述运输槽骨架的进料口的设置有承载托辊组和缓冲托辊组。In a preferred embodiment of the present invention, the feed inlet of the transport trough skeleton is provided with a set of carrying idler rollers and a set of buffer idler rollers.
在本发明的一种优选实施方案中,所述挖掘上料装置包括依次铰接的挖斗、小臂、大臂和回转座;所述挖斗和所述小臂之间连接有挖斗油缸,所述小臂和所述大臂之间连接有小臂油缸,所述大臂和所述回转座之间连接有大臂油缸;所述回转座与所述底盘总成固接。In a preferred embodiment of the present invention, the digging and feeding device includes a bucket, a small arm, a boom and a slewing seat hinged in sequence; a bucket cylinder is connected between the bucket and the small arm, A forearm cylinder is connected between the forearm and the boom, and a boom cylinder is connected between the boom and the swivel seat; the swivel seat is fixedly connected to the chassis assembly.
本发明的有益效果是:本发明结构简单、使用方便,其具有横向行走功能,当本发明需要横向行走时,由油缸支撑横向行走装置,靠横向行走履带行走至所需位置,有效地解决了采掘装载机停车位置不佳、装载位置不合理或局限横移等,从而使设备移动达到合理位置。本发明通过在带有纵移装置的底盘总成上增加一套横移装置,从而方便了底盘总成整机的横向移动,方便了底盘总成位置的调整;本发明通过设计平行四边形机构配合曲柄摇块机构的液压升降装置,有效地保证了横向行走装置在使用过程中能够提供足够的支撑力,提高了采掘装载机的使用安全性和稳定性;本发明还通过设计两套不同结构曲柄摇块机构使得本发明的液压升降装置适合各种车型的底盘总成,从而增加了本发明的通用性;同时,本发明通过将运输槽骨架设计为分体式结构并配合折叠机构从而使得本发明可以适用于各种不同类型的装载车辆,同时可方便快捷地调节装载高度,从而达到合理的装车效果;本发明通过将折叠机构设计为双级油缸伸缩结构,可将后槽体与前槽体折叠贴平,整机总长可缩短5米左右,方便整机运输,同时在启动折叠动作时,驱动滚筒组件的油缸与折叠机构的油缸产生联动,根据折叠范围自动涨紧,不影响正常工作,同时也保护皮带不被绷断;本发明通过在运输槽骨架的进料口设置有星轮机构,从而有效地提高了运载产量,其是通过左右星轮对转,将铲板周围的石料扒到皮带运输槽的皮带上,从而增加运输产能。The beneficial effect of the present invention is: the present invention is simple in structure, easy to use, and it has the function of lateral travel, when the present invention needs lateral travel, the lateral travel device is supported by the oil cylinder, walks to the desired position by the lateral travel crawler belt, effectively solves the problem of The parking position of the mining loader is not good, the loading position is unreasonable or the lateral movement is limited, so that the equipment can move to a reasonable position. The invention facilitates the lateral movement of the complete machine of the chassis assembly and the adjustment of the position of the chassis assembly by adding a set of lateral movement devices to the chassis assembly with the longitudinal movement device; The hydraulic lifting device of the crank rocker mechanism effectively ensures that the lateral traveling device can provide sufficient supporting force during use, and improves the safety and stability of the mining loader; the invention also designs two sets of cranks with different structures The rocker mechanism makes the hydraulic lifting device of the present invention suitable for chassis assemblies of various models, thereby increasing the versatility of the present invention; meanwhile, the present invention makes the transport tank skeleton a split structure and cooperates with the folding mechanism so that the present invention It can be applied to various types of loading vehicles, and at the same time, the loading height can be adjusted conveniently and quickly, so as to achieve a reasonable loading effect; by designing the folding mechanism as a double-stage oil cylinder telescopic structure, the rear tank body and the front tank can be The body is folded flat, and the total length of the whole machine can be shortened by about 5 meters, which is convenient for the transportation of the whole machine. At the same time, when the folding action is started, the oil cylinder driving the roller assembly is linked with the oil cylinder of the folding mechanism, and automatically tightens according to the folding range, without affecting normal work. At the same time, it also protects the belt from being broken; the present invention effectively improves the carrying capacity by setting a star wheel mechanism at the feeding port of the transport trough skeleton. Grips onto the belt of the belt transport chute for increased transport capacity.
附图说明Description of drawings
图1是本发明实施例一种大型履带挖掘式采掘装载机的结构示意图;Fig. 1 is a schematic structural view of a large-scale crawler excavation type mining loader according to an embodiment of the present invention;
图2是本发明实施例一种大型履带挖掘式采掘装载机的挖掘上料装置结构示意图;Fig. 2 is a schematic structural view of the digging and feeding device of a large crawler excavating loader according to an embodiment of the present invention;
图3是本发明实施例一种大型履带挖掘式采掘装载机的底盘总成结构示意图;Fig. 3 is a schematic diagram of the chassis assembly structure of a large crawler excavation mining loader according to an embodiment of the present invention;
图4是本发明实施例一种大型履带挖掘式采掘装载机的运输卸料装置结构示意图;Fig. 4 is a schematic structural diagram of a transport and unloading device of a large crawler excavation mining loader according to an embodiment of the present invention;
图中:A-底盘总成;B-挖掘上料装置;C-运输卸料装置;D-驾驶室;E-液压系统;F-电气控制系统;A2-纵向行走装置;A3-横向行走装置;A4-液压升降装置;A41-平行四边形机构;A42-曲柄摇块机构;A42-1-升降油缸;A42-2-连接臂;B1-挖斗;B2-小臂;B3-大臂;B4-回转座;B5-挖斗油缸;B6-小臂油缸;B7-大臂油缸;C1-运输槽骨架;C2- 驱动滚筒组件;C3-托辊组;C4-传动带;C5-星轮机构; C6-折叠机构;C7-承载托辊组;C8-缓冲托辊组;C9-护皮;C10-升降油缸座;C1.1-前槽体;C1.2-后槽体;C2.1-主动滚筒组件;C2.2-从动滚筒组件;C2.3-滚筒涨紧装置; C2.3-1-涨紧油缸;C2.3-2-导轨;C5.1-驱动电机;C5.2-回转爪盘;C6.1-第一铰接臂;C6.2-第一折叠油缸;C6.3-第二铰接臂;C6.4-第二折叠油缸。In the figure: A-chassis assembly; B-excavation loading device; C-transport and unloading device; D-cab; E-hydraulic system; F-electrical control system; A2-longitudinal traveling device; A3-transverse traveling device ;A4-hydraulic lifting device; A41-parallelogram mechanism; A42-crank rocker mechanism; A42-1-lift cylinder; A42-2-connecting arm; -Slewing seat; B5-Bucket cylinder; B6-Forearm cylinder; B7-Big arm cylinder; C1-Transport tank skeleton; C2-Drive drum assembly; C3-Idler roller group; C4-Drive belt; C6-folding mechanism; C7-carrying roller group; C8-buffer roller group; C9-sheath; C10-lift cylinder seat; C1.1-front tank; Active roller assembly; C2.2-driven roller assembly; C2.3-roller tensioning device; C2.3-1-tensioning oil cylinder; C2.3-2-guide rail; C5.1-drive motor; C5.2 C6.1-first articulated arm; C6.2-first folding cylinder; C6.3-second articulated arm; C6.4-second folding cylinder.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention more clear, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
由说明书附图所示的一种大型履带挖掘式采掘装载机可知,其包括一种大型履带挖掘式采掘装载机,其包括底盘总成A、挖掘上料装置B、运输卸料装置C、驾驶室D、液压系统E和电气控制系统 F;底盘总成A上设置有用于驱动底盘总成A前后移动的纵向行走装置A2和用于驱动底盘总成A左右移动的横向行走装置A3,横向行走装置A3与纵向行走装置A2相互垂直布置;其特征在于:底盘总成A上还设置有用于调整横向行走装置A3高度的液压升降装置 A4,液压升降装置A4包括平行四边形机构A41和曲柄摇块机构A42,平行四边形机构A41一端与底盘总成A铰接、另一端与横向行走装置A3铰接,曲柄摇块机构A42一端与底盘总成A铰接、另一端与平行四边形机构A41铰接。It can be seen from the large-scale crawler excavation mining loader shown in the accompanying drawings that it includes a large crawler excavation mining loader, which includes a chassis assembly A, an excavation loading device B, a transport and unloading device C, a driving Room D, hydraulic system E and electrical control system F; chassis assembly A is provided with a longitudinal travel device A2 for driving the chassis assembly A to move forward and backward and a lateral travel device A3 for driving the chassis assembly A to move left and right. The device A3 and the longitudinal traveling device A2 are arranged perpendicular to each other; the feature is that: the chassis assembly A is also provided with a hydraulic lifting device A4 for adjusting the height of the lateral traveling device A3, and the hydraulic lifting device A4 includes a parallelogram mechanism A41 and a crank rocker mechanism A42, one end of the parallelogram mechanism A41 is hinged to the chassis assembly A, and the other end is hinged to the transverse running device A3, one end of the crank rocker mechanism A42 is hinged to the chassis assembly A, and the other end is hinged to the parallelogram mechanism A41.
底盘总成A上设置有用于驱动底盘总成A前后移动的纵向行走装置A2和用于驱动底盘总成A左右移动的横向行走装置A3,横向行走装置A3与纵向行走装置A2相互垂直布置;底盘总成A上还设置有用于调整横向行走装置A3高度的液压升降装置A4,液压升降装置A4包括平行四边形机构A41和曲柄摇块机构A42,平行四边形机构A41一端与底盘总成A铰接、另一端与横向行走装置A3 铰接,曲柄摇块机构A42一端与底盘总成A铰接、另一端与平行四边形机构A41铰接。The chassis assembly A is provided with a longitudinal traveling device A2 for driving the chassis assembly A to move back and forth and a transverse traveling device A3 for driving the chassis assembly A to move left and right, the transverse traveling device A3 and the longitudinal traveling device A2 are arranged perpendicular to each other; the chassis The assembly A is also provided with a hydraulic lifting device A4 for adjusting the height of the lateral traveling device A3. The hydraulic lifting device A4 includes a parallelogram mechanism A41 and a crank rocker mechanism A42. One end of the parallelogram mechanism A41 is hinged with the chassis assembly A, and the other end is It is hinged with the transverse traveling device A3, one end of the crank rocker mechanism A42 is hinged with the chassis assembly A, and the other end is hinged with the parallelogram mechanism A41.
本发明中,液压升降装置A4的结构设计根据采掘装载机长度的要求可以采取以下几种技术方案,下述几种技术方案中主要区别点在于可以根据采掘装载机长度的要求来合理设计曲柄摇块机构A42 结构的结构:In the present invention, the structural design of the hydraulic lifting device A4 can adopt the following several technical solutions according to the requirements of the length of the mining loader. The structure of the block mechanism A42 structure:
第一种曲柄摇块机构A42结构为:曲柄摇块机构A42包括升降油缸A42-1和连接臂A42-2,升降油缸A42-1的缸体端与底盘总成 A铰接,升降油缸A42-1的活塞杆端与连接臂A42-2的端部铰接,连接臂A42-2的中部与底盘总成A铰接,连接臂A42-2的端部与平行四边形机构A41铰接。The structure of the first crank rocker mechanism A42 is as follows: the crank rocker mechanism A42 includes a lift cylinder A42-1 and a connecting arm A42-2, the cylinder end of the lift cylinder A42-1 is hinged with the chassis assembly A, and the lift cylinder A42-1 The end of the piston rod of the connecting arm A42-2 is hinged with the end of the connecting arm A42-2, the middle part of the connecting arm A42-2 is hinged with the chassis assembly A, and the end of the connecting arm A42-2 is hinged with the parallelogram mechanism A41.
第二种曲柄摇块机构A42结构为:曲柄摇块机构A42包括升降油缸A42-1和连接臂A42-2,升降油缸A42-1的缸体端与连接臂 A42-2铰接,升降油缸A42-1的活塞杆端与平行四边形机构A41铰接,连接臂A42-2一端与底盘总成A固接。The structure of the second crank rocker mechanism A42 is as follows: the crank rocker mechanism A42 includes a lifting cylinder A42-1 and a connecting arm A42-2, the cylinder end of the lifting cylinder A42-1 is hinged with the connecting arm A42-2, and the lifting cylinder A42- The piston rod end of 1 is hinged with the parallelogram mechanism A41, and one end of the connecting arm A42-2 is fixedly connected with the chassis assembly A.
液压升降装置A4的结构可以是两套第一种曲柄摇块机构A42或者两套第二种曲柄摇块机构A42或者第一种曲柄摇块机构A42和第二种曲柄摇块机构A42各一套;上述两种不同结构的曲柄摇块机构 A42的组合设计可以是以液压升降装置A4能够实现横向行走装置A3的自由升降为基准,即只要能够满足横向行走装置A3自由升降的技术方案均属于本发明所要求保护的范围。The structure of the hydraulic lifting device A4 can be two sets of the first crank rocker mechanism A42 or two sets of the second crank rocker mechanism A42 or one set of the first crank rocker mechanism A42 and the second crank rocker mechanism A42 The combined design of the crank rocker mechanism A42 of the above two different structures can be based on the fact that the hydraulic lifting device A4 can realize the free lifting of the lateral traveling device A3, that is, as long as the technical schemes that can satisfy the free lifting of the lateral traveling device A3 all belong to this The scope of protection claimed by the invention.
本发明的纵向行走装置A2包括两个履带式行走装置,两个履带式行走装置对称布置与底盘总成A的左右两侧。横向行走装置A3 包括两个履带式行走装置,两个履带式行走装置对称布置与底盘总成A的前后两侧。本发明至少包括纵移工位和横移工位;当本发明处于纵移工位时,横向行走装置A3的高度高于纵向行走装置A2的高度;当本发明处于横移工位时,横向行走装置A3的高度低于纵向行走装置A2的高度。The longitudinal traveling device A2 of the present invention includes two crawler-type traveling devices, and the two crawler-type traveling devices are symmetrically arranged on the left and right sides of the chassis assembly A. The transverse traveling device A3 includes two crawler-type traveling devices, which are arranged symmetrically with the front and rear sides of the chassis assembly A. The present invention at least includes a longitudinal movement station and a transverse movement station; when the present invention is in the longitudinal movement station, the height of the transverse traveling device A3 is higher than the height of the longitudinal traveling device A2; when the present invention is in the transverse movement station, the transverse The height of running gear A3 is lower than the height of longitudinal running gear A2.
运输卸料装置C包括运输槽骨架C1,运输槽骨架C1上设置有驱动滚筒组件C2和托辊组C3,驱动滚筒组件2与托辊组C3通过传动带C4传动连接;运输槽骨架C1设置有用于调节传动带C4张紧度的滚筒涨紧装置C2.3;运输槽骨架C1包括前槽体C1.1和后槽体C1.2,前槽体C1.1与后槽体C1.2铰接,前槽体C1.1与后槽体 C1.2之间设置有可驱动后槽体C1.2相对于前槽体C1.1回转的折叠机构C6,折叠机构C6的设置主要为满足装载车辆不同,可调节装载高度,从而达到合理的装车效果。折叠机构C6包括第一铰接臂 C6.1、第一折叠油缸C6.2、第二铰接臂C6.3和第二折叠油缸C6.4,第二折叠油缸C6.4的缸体端与前槽体C1.1铰接,第二折叠油缸C6.4 的活塞杆端与第二铰接臂C6.3铰接,第二铰接臂C6.3一端与前槽体C1.1铰接,第二铰接臂C6.3另一端与第一折叠油缸C6.2的缸体端铰接,第一折叠油缸C6.2的活塞杆端与第一铰接臂C6.1铰接,第一铰接臂C6.1与后槽体C1.2固接;第一铰接臂C6.1为L形;本发明双级油缸的结构设计,可保证后槽体与前槽体折叠贴平,使得整机总长可缩短5米左右方便整机运输;在启动折叠动作时,主动滚筒涨紧装置的油缸与折叠机构的油缸产生联动,根据折叠范围自动涨紧,不影响正常工作,同时也保护皮带不被绷断。驱动滚筒组件C2包括主动滚筒组件C2.1和从动滚筒组件C2.2;从动滚筒组件 C2.2设置于运输槽骨架C1的两端,主动滚筒组件C2.1设置于运输槽骨架C1的中部,主动滚筒组件C2.1可在滚筒涨紧装置C2.3作用下上下移动。滚筒涨紧装置C2.3包括涨紧油缸C2.3-1和导轨C2.3-2,主动滚筒组件C2.1滑动配合连接于导轨C2.3-2上,涨紧油缸C2.3-1 的缸体端与运输槽骨架C1固接,涨紧油缸C2.3-1的活塞杆端与主动滚筒组件C2.1连接。运输槽骨架C1的进料口设置有星轮机构C5,星轮组件主要目的是为了提高运载产量,它是通过左右星轮对转,将铲板周围的石料扒到皮带运输槽的皮带上,从而增加运输产能。星轮机构C5包括驱动电机C5.1和回转爪盘C5.2,驱动电机C5.1 的固定端与运输槽骨架C1固接,驱动电机C5.1的输出端与回转爪盘C5.2连接。运输槽骨架C1的进料口的设置有承载托辊组C7和缓冲托辊组C8。运输槽骨架C1上设置有护皮C9。运输槽骨架C1 上设置有升降油缸座C10,控制举升油缸(与升降油缸座C10连接) 伸缩可使运输槽升降,以满足不同工况的需要。本发明采用上述可折叠皮带机运输机构,在装卸矿石时,减小了扬尘造成的粉尘污染。The transport and unloading device C includes a transport trough skeleton C1, on which a driving drum assembly C2 and an idler group C3 are arranged, and the driving drum assembly 2 and the idler group C3 are connected through a transmission belt C4; the transport chute skeleton C1 is provided with a The roller tensioning device C2.3 for adjusting the tension of the transmission belt C4; the transport tank skeleton C1 includes the front tank C1.1 and the rear tank C1.2, the front tank C1.1 and the rear tank C1.2 are hinged, the front tank C1.1 Between the tank body C1.1 and the rear tank body C1.2, there is a folding mechanism C6 that can drive the rear tank body C1.2 to rotate relative to the front tank body C1.1. The setting of the folding mechanism C6 is mainly to meet the needs of different loading vehicles. The loading height can be adjusted to achieve a reasonable loading effect. The folding mechanism C6 includes the first hinged arm C6.1, the first folding cylinder C6.2, the second hinged arm C6.3 and the second folding cylinder C6.4, the cylinder end of the second folding cylinder C6.4 and the front groove The body C1.1 is hinged, the piston rod end of the second folding oil cylinder C6.4 is hinged with the second hinged arm C6.3, one end of the second hinged arm C6.3 is hinged with the front tank body C1.1, and the second hinged arm C6. 3 The other end is hinged with the cylinder body end of the first folding cylinder C6.2, the piston rod end of the first folding cylinder C6.2 is hinged with the first hinged arm C6.1, and the first hinged arm C6.1 is hinged with the rear tank body C1 .2 Fixed connection; the first articulated arm C6.1 is L-shaped; the structural design of the two-stage oil cylinder of the present invention can ensure that the rear tank body and the front tank body are folded flat, so that the total length of the whole machine can be shortened by about 5 meters to facilitate the whole machine Transportation; when the folding action is started, the oil cylinder of the active roller tensioning device and the oil cylinder of the folding mechanism are linked to automatically tension according to the folding range, which does not affect the normal work, and at the same time protects the belt from being broken. The driving roller assembly C2 includes a driving roller assembly C2.1 and a driven roller assembly C2.2; the driven roller assembly C2.2 is arranged at both ends of the transport tank skeleton C1, and the driving roller assembly C2.1 is arranged at the end of the transport tank skeleton C1 In the middle, the driving roller assembly C2.1 can move up and down under the action of the roller tensioning device C2.3. Roller tensioning device C2.3 includes tensioning oil cylinder C2.3-1 and guide rail C2.3-2. The cylinder end of the cylinder is fixedly connected with the transport tank skeleton C1, and the piston rod end of the tensioning cylinder C2.3-1 is connected with the driving roller assembly C2.1. The feed port of the transport trough skeleton C1 is equipped with a star wheel mechanism C5. The main purpose of the star wheel assembly is to increase the carrying capacity. It rotates the left and right star wheels counter-rotating to scrape the stones around the shovel plate onto the belt of the belt transport trough. Thereby increasing transportation capacity. The star wheel mechanism C5 includes the drive motor C5.1 and the rotary claw plate C5.2, the fixed end of the drive motor C5.1 is fixedly connected to the transport tank frame C1, and the output end of the drive motor C5.1 is connected to the rotary claw plate C5.2 . The feeding port of the transport trough skeleton C1 is provided with a set of carrying idlers C7 and a set of buffer idlers C8. A sheath C9 is provided on the transport tank skeleton C1. The transport tank frame C1 is provided with a lift cylinder base C10, which controls the expansion and contraction of the lift cylinder (connected with the lift cylinder base C10) to make the transport tank lift up and down to meet the needs of different working conditions. The present invention adopts the above-mentioned foldable belt conveyor transport mechanism, which reduces dust pollution caused by flying dust when loading and unloading ores.
本发明的挖掘上料装置B包括依次铰接的挖斗B1、小臂B2、大臂B3和回转座B4;挖斗B1和小臂B2之间连接有挖斗油缸B5,小臂B2和大臂B3之间连接有小臂油缸B6,大臂B3和回转座B4 之间连接有大臂油缸B7;回转座B4与底盘总成A固接。The excavating and feeding device B of the present invention includes a bucket B1, a small arm B2, a large arm B3 and a revolving seat B4 which are sequentially articulated; a bucket oil cylinder B5 is connected between the bucket B1 and the small arm B2, and the small arm B2 and the large arm A forearm cylinder B6 is connected between B3, and a boom cylinder B7 is connected between the boom B3 and the swivel seat B4; the swivel seat B4 is fixedly connected to the chassis assembly A.
本产品为全电脑化程序系统控制,具有无人操控及远程控制功能,在实现操作轻松方便的同时,也大大降低了用工成本。本产品电机驱动噪音值为60分贝左右,远低于一般常规燃油型装载机噪音值 120分贝以上,几乎不会对周边居民造成影响。本产品采用皮带运输机运输矿石,装卸矿石时可折叠皮带运输机尾部,从汽车车箱底部装起,减小了装卸扬尘高度,比以往装载机装卸,大大减小场地粉尘的污染。本产品采用双组履带行走机构,双组履带行走机构是由:主履带行走机构和横向履带行走机构组成,当设备正常工作时,由油缸将横向履带行走机构收至设备底盘内,不会影响主履带行走机构的正常工作;当设备需要横向移动时,通过电磁阀切换油路到横向履带行走机构,由油缸将横向履带行走机构顶出,同时高于主履带行走机构,实现横向行走。该机构主要为解决汽车停车位置不佳、装载位置不合理、设备需横向移动必须前后来回调整等问题,从而使设备移动达到合理最佳位置。本发明的横向行走部分主要是为了方便整机横向移动的装置,它是由液压油缸将该装置向地面顶出,至主行走部分悬空300mm左右,由驾驶室内的控制按钮一键操作,前后横向行走部分各向下动作5次,达到最终悬空主行走部分的目的,从而实现整机横移的功能。当不需要横向行走功能时,由驾驶室内的控制按钮一键操作,通过液压油缸收起前后横向行走部分,同样离地面300mm,不影响主行走部分正常使用。横向行走采用同尺寸双连杆结构,在升降该机构时,始终保持横向行走机构与整机平行,满足设备正常使用功能。This product is controlled by a fully computerized program system, with unmanned control and remote control functions. While realizing easy and convenient operation, it also greatly reduces labor costs. The motor drive noise of this product is about 60 decibels, far lower than the 120 decibels of conventional fuel-based loaders, and will hardly affect the surrounding residents. This product uses a belt conveyor to transport ore. When loading and unloading ore, the tail of the belt conveyor can be folded and loaded from the bottom of the car box, which reduces the height of loading and unloading dust. Compared with the previous loader loading and unloading, the dust pollution on the site is greatly reduced. This product adopts double-set crawler travel mechanism, which is composed of main crawler travel mechanism and lateral crawler travel mechanism. When the equipment is working normally, the horizontal crawler travel mechanism is received by the oil cylinder into the equipment chassis without affecting The normal operation of the main crawler running mechanism; when the equipment needs to move laterally, the oil circuit is switched to the horizontal crawler running mechanism through the solenoid valve, and the horizontal crawler running mechanism is pushed out by the oil cylinder, and at the same time it is higher than the main crawler running mechanism to realize lateral travel. This mechanism is mainly to solve the problems of poor parking position of the car, unreasonable loading position, and the equipment needs to be moved back and forth when it needs to move laterally, so that the equipment can move to a reasonable and optimal position. The horizontal walking part of the present invention is mainly a device for facilitating the lateral movement of the whole machine. It is pushed out to the ground by a hydraulic cylinder until the main walking part is suspended for about 300mm. The walking part moves down 5 times each to achieve the purpose of the main walking part suspended in the air, so as to realize the function of the whole machine to move laterally. When the horizontal walking function is not needed, the control button in the cab is operated by one key, and the front and rear horizontal walking parts are retracted through the hydraulic cylinder, which is also 300mm above the ground, which does not affect the normal use of the main walking part. The horizontal travel adopts a double-link structure of the same size. When the mechanism is raised and lowered, the lateral travel mechanism is always kept parallel to the whole machine to meet the normal function of the equipment.
本发明具有如下特点:The present invention has following characteristics:
1.全电脑化程序系统控制,实现无人操控及远程控制功能,且可满足手动、自动等方式操作设备,实现操作轻松、方便、舒适、快捷等特点,同时也大大降低了用工成本;1. Fully computerized program system control, realize unmanned control and remote control functions, and can meet the manual and automatic operation of equipment, realize the characteristics of easy, convenient, comfortable and fast operation, and also greatly reduce labor costs;
2.产品具有连续装载功能,效率远超同类性产品效率;2. The product has a continuous loading function, and its efficiency far exceeds that of similar products;
3.产品可带替现有挖掘机、装载机、扒渣机所有功能;3. The product can replace all functions of existing excavators, loaders, and slag removers;
4.产品采用电力变频控制驱动,其能耗成本低、工作噪音小;4. The product is driven by electric frequency conversion control, which has low energy consumption cost and low working noise;
5.采用可折叠皮带机运输机构,在装卸矿石时,减小了扬尘造成的粉尘污染;5. The foldable belt conveyor transport mechanism is adopted to reduce the dust pollution caused by flying dust when loading and unloading ore;
6.产品具有横向行走功能,当设备需要横向行走时,由油缸支撑横向行走机构,靠横向行走履带行走至所需位置,可解决汽车停车位置不佳、装载位置不合理或局限横移等,从而使设备移动达到合理位置。6. The product has the function of lateral travel. When the equipment needs to travel laterally, the lateral travel mechanism is supported by the oil cylinder, and it travels to the required position by the lateral travel crawler, which can solve the problem of poor parking position of the car, unreasonable loading position or limited lateral movement, etc. So that the equipment moves to a reasonable position.
应当理解的是,以上仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本领域的技术人员在本发明所揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。It should be understood that the above are only specific implementations of the present invention, but the scope of protection of the present invention is not limited thereto. Any skilled person in the art can easily think of changes or Replacement should be covered within the protection scope of the present invention.
Claims (10)
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| CN201810344345.7A CN108517905A (en) | 2018-04-17 | 2018-04-17 | A kind of giant caterpillar digging type digging loading machine |
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Application publication date: 20180911 |