CN108516124A - A kind of vertical binding machine of air-cushion type single armed - Google Patents

A kind of vertical binding machine of air-cushion type single armed Download PDF

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Publication number
CN108516124A
CN108516124A CN201810476205.5A CN201810476205A CN108516124A CN 108516124 A CN108516124 A CN 108516124A CN 201810476205 A CN201810476205 A CN 201810476205A CN 108516124 A CN108516124 A CN 108516124A
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CN
China
Prior art keywords
binding
arm
air
tension material
retreat
Prior art date
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Granted
Application number
CN201810476205.5A
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Chinese (zh)
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CN108516124B (en
Inventor
王春风
高原
徐鹏建
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SHANDONG JULI ELECTRO-MACHINERY Co Ltd
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SHANDONG JULI ELECTRO-MACHINERY Co Ltd
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Priority to CN201810476205.5A priority Critical patent/CN108516124B/en
Publication of CN108516124A publication Critical patent/CN108516124A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B13/00Bundling articles
    • B65B13/18Details of, or auxiliary devices used in, bundling machines or bundling tools
    • B65B13/22Means for controlling tension of binding means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0206Manufacturing of magnetic cores by mechanical means
    • H01F41/0233Manufacturing of magnetic circuits made from sheets

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Basic Packing Technique (AREA)

Abstract

The invention discloses a kind of vertical binding machines of air-cushion type single armed,Relate generally to binding transformer iron core equipment technical field,Including pedestal,It is equipped with air cushion in the pedestal,One end binds arm elevator apparatus on the base,The binding arm elevator apparatus includes binding arm jacking system,Bind arm elevator,Bind arm lifting column,Bind arm riser guide,Bind arm lifting driving,In the pedestal other end,It binds arm elevator apparatus side and is equipped with platform lifting device,The platform lifting device includes platform hoist system,Workbench,Ladder,Advance and retreat crossbeam is equipped on the binding arm elevator apparatus,It is equipped with binding arm in advance and retreat crossbeam side,The binding arm includes activity swing arm,Gyration gear ring,Gear ring connecting seat,Fixed arm,The advance and retreat crossbeam is connect with binding arm by joint arm bogie,High-tension material drain system is equipped on the binding arm,Low-tension material drain system,Standard can be bundled,Operation position is required according to device body station flexibility and changeability.

Description

A kind of vertical binding machine of air-cushion type single armed
Technical field
The present invention relates to binding transformer iron core equipment technical field, especially a kind of vertical binding machine of air-cushion type single armed.
Background technology
Iron core is main magnetic circuit part in transformer.It is usually higher by silicon content, surface be coated with insulated paint hot rolling or Cold-reduced silicon sheet closed assembly forms.Iron core and form complete EM induction system around coil on it.
The Chinese patent of publication number CN 1529332A, discloses a kind of Transformer core adhesive band verical bundling machine, including machine Frame and elevating drive mechanism assembled thereon, winding mechanism and its driving device, it is characterised in that:Two of elevating drive mechanism Between sliding support is assembled in the guide rail of rack by the nut on two lifting screws, and reciprocatingly slide along guide rail, each screw rod Bottom end is connected to the output shaft end for the orthogonal speed reducer that same lifting drive drives, and connects and moves between two sliding supports Dynamic holder, the pallet of winding mechanism is assembled in by the nut on drive screw on two slideways of mobile holder, on pallet Driving gear with adhesive tape pallet and tensioner drives winding gear by idle wheel.
Electrical transformer cores bind problem, all the time without perfect settling mode, usually small shaped iron core without The horizontal binding of yoke, the applicable range very little of this technology for binding, is only applicable to 110KV grades of iron cores below;And large-scale iron core Band yoke is bound, and needs to tighten before vertical state is set with, and existing vertical binding machine is fixed guide rail walking and both arms branch Support binding arm, operating position are extremely limited.The transformer of the voltage levels of present 220KV or more, especially extra-high piezoelectricity The core volume of power change, change of current change etc. is huge, under the premise of reliable binding, it is necessary to realize that operation position is required according to device body work Position flexibility and changeability.
Invention content
In view of the deficiencies in the prior art and defect, the purpose of the present invention is to provide one kind capable of bundling standard, Operation position requires the vertical binding machine of air-cushion type single armed according to device body station flexibility and changeability.
In order to solve the above-mentioned technical problem, the present invention adopts the following technical scheme that:A kind of vertical binding machine of air-cushion type single armed, Including pedestal, it is equipped with air cushion in the pedestal, one end binds arm elevator apparatus, the binding arm elevator apparatus on the base Including binding arm jacking system, binding arm elevator binds arm lifting column, binds arm riser guide, and binding arm lifting drives, It is equipped with platform lifting device in the pedestal other end, binding arm elevator apparatus side, the platform lifting device includes platform Jacking system, workbench, ladder are equipped with advance and retreat crossbeam, in advance and retreat crossbeam side on the binding arm elevator apparatus Equipped with binding arm, the binding arm includes activity swing arm, gyration gear ring, gear ring connecting seat, fixed arm, the advance and retreat crossbeam with tie up It pricks arm to connect by joint arm bogie, high-tension material drain system, low-tension material drain system, the height is equipped on the binding arm Tension material drain system includes driving motor, V shaped wheel, directive wheel, transition gear, pinion gear, locking retinue guide rail, stretch locking machine Structure, mounting bracket, the low-tension material drain system include charging tray, material-guiding wheel, supercharging tooth train, gear pump, fuel tank, binding strap.
As a further improvement on the present invention, the air cushion is mounted on chassis interior, under the driving of high pressure draught, realizes Integral device universal walking.
As a further improvement on the present invention, advance and retreat crossbeam is connected by line slide rail with binding arm lifting column, can edge Binding arm riser guide moves along a straight line in perpendicular.
As a further improvement on the present invention, joint arm bogie is coupled by line slide rail with advance and retreat crossbeam, can be along advance and retreat Crossbeam moves along a straight line in the horizontal plane.
As a further improvement on the present invention, the mounting bracket of high-tension material drain system is fixed on gyration gear ring, whole Revolution and elevating movement are done with gyration gear ring, while charging tray rotation is always maintained in the case where binding strap is passively drawn so that binding strap The binding that can continue is on by the side of binding iron core.
As a further improvement on the present invention, gyration gear ring hangs on train concentric circles by V shaped wheel and directive wheel, driving Motor drives pinion gear and transition gear, final that gyration gear ring is driven freely to turn round, and as binding arm realizes elevating movement, from And low-tension material drain system and high-tension material drain system is driven to surround the iron core revolution and lifting bound.
As a further improvement on the present invention, high-tension material drain system is produced using supercharging tooth train passive belt moving teeth wheel pump Resistance is given birth to, the binding strap on charging tray can be set under the containing of material-guiding wheel detour with supercharging tooth train synchronous revolving, hydraulic system Pressure value keeps the flow of gear pump constant by way of excess overflow oil return box, to realize the constant resisting force of binding strap.
As a further improvement on the present invention, high-tension material drain system is provided with the locking adjustment mechanism of binding strap, installation Frame can act on the locking retinue guide rail of lower edge in flexible uncoupling gear and move in a straight line, and realize the case where binding carries back pine tendency Moment tenses binding strap so that remains constant binding resistance in the iron core side column of binding ellipse.
Compared with prior art, the device have the advantages that being:
(1) by setting hydraulic system pressure value, to limit the constant-tension of binding strap.
(2) the retinue locking gear and principle of pine are taken back in binding, realize the identical tension binding of oval side column.
(3) equipment entirety air-cushion type universal walking can be adapted for the iron core binding of any station.
(4) binding arm is by joint arm bogie single arm support so that binding arm shape control, can in process of binding to minimum In the form of the more flexible upper yoke for adapting to various iron cores and layout.
(5) a kind of method solving the vertical binding of extra-high voltage transformer iron core is provided for power transformer industry.
Description of the drawings
The present invention is further illustrated with reference to the accompanying drawings and detailed description:
Fig. 1 is a kind of front view of the vertical binding machine of air-cushion type single armed of the present invention;
Fig. 2 is a kind of vertical view of the vertical binding machine of air-cushion type single armed of the present invention;
Fig. 3 is the front view that arm is bound in a kind of vertical binding machine of air-cushion type single armed of the present invention;
Fig. 4 is the vertical view that arm is bound in a kind of vertical binding machine of air-cushion type single armed of the present invention;
Fig. 5 is high-tension material drain system front view in a kind of vertical binding machine of air-cushion type single armed of the present invention;
Fig. 6 is high-tension material drain system vertical view in a kind of vertical binding machine of air-cushion type single armed of the present invention;
Fig. 7 is low-tension material drain system front view in a kind of vertical binding machine of air-cushion type single armed of the present invention.
In figure:1 binding arm, 2 link arm bogie, 3 advance and retreat crossbeam, 4 binding arm jacking systems, 5 air cushions, 6 pedestals, 7 platform liters Drop system, 8 workbenches, 9 ladders, 10 low-tension material drain systems, 11 binding arm elevators, 12 binding arm lifting columns, 13 are tied up Prick arm riser guide, 14 binding arm lifting drivings, 15 activity swing arms, 16 gyration gear rings, 17 gear ring connecting seats, 18 fixed arms, 19 High-tension fuel tank, 20 high-tension material drain systems, 21 driving motors, 22V types wheel, 23 directive wheels, 24 transition gears, 25 pinion gears, 26 locking retinue guide rails, 27 flexible locking gears, 28 mounting brackets, 29 charging trays, 30 material-guiding wheels, 31 supercharging tooth trains, 32 gear pumps, 33 fuel tanks, 34 are by binding iron core, 35 binding straps, 36 binding arm elevator apparatus, 37 the linear guides, 38 platform lifting devices.
It is worth noting that, in the description of the present invention, term "center", "upper", "lower", "left", "right", "vertical", The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to Convenient for the description present invention and simplify description, do not indicate or imply the indicated device or element must have a particular orientation, With specific azimuth configuration and operation, therefore it is not considered as limiting the invention.
Specific implementation mode
It is right in the following with reference to the drawings and specific embodiments in order to which technical scheme of the present invention and advantageous effect are more clearly understood The present invention is described in further detail, it should be understood that and the specific embodiments described herein are only used for understanding the present invention, It is not intended to limit the present invention.
Fig. 1, Fig. 2 provide a kind of structural schematic diagram of the vertical binding machine of air-cushion type single armed of the present invention, including pedestal 6, in institute It states pedestal 6 and is equipped with air cushion 5, one end binds arm elevator apparatus 36 on the pedestal 6, and the binding arm elevator apparatus 36 includes tying up Prick arm jacking system 4, binding arm elevator 11, binding arm lifting column 12, binding arm riser guide 13, binding arm lifting driving 14, it is equipped with platform lifting device 38, the platform lifting device 38 in 6 other end of the pedestal, 4 side of binding arm elevator apparatus Including platform hoist system 7, workbench 8, ladder 9 is equipped with advance and retreat crossbeam 3, in institute on the binding arm elevator apparatus 38 It states 3 side of advance and retreat crossbeam and is equipped with binding arm 1, the advance and retreat crossbeam 3 is connect by joint arm bogie 2 with binding arm 1, tied up described It pricks arm 1 and is equipped with high-tension material drain system 20, low-tension material drain system 10.
Fig. 3, Fig. 4 provide the structural schematic diagram that arm is bound in a kind of vertical binding machine of air-cushion type single armed of the present invention, described to tie up It includes activity swing arm 15, gyration gear ring 16, gear ring connecting seat 17, fixed arm 18 to prick arm 1, and high is had in the binding arm 1 Power fuel tank 19, high-tension material drain system 20.
Fig. 5, Fig. 6 provide high-tension material drain system structural schematic diagram in a kind of vertical binding machine of air-cushion type single armed of the present invention, The high-tension material drain system 20 includes driving motor 21, V shaped wheel 22, directive wheel 23, transition gear 24, pinion gear 25, locking Retinue guide rail 26, flexible locking gear 27, mounting bracket 28.
Fig. 7 is low-tension material drain system structural schematic diagram in a kind of vertical binding machine of air-cushion type single armed of the present invention, described low Tension material drain system 10 includes charging tray 29, material-guiding wheel 30, supercharging tooth train 31, gear pump 32, fuel tank 33, binding strap 35.
Technical solution is implemented:
Air cushion 5 is installed in 6 inside of pedestal, under high pressure draught driving, realizes integral device universal walking.
The skeleton of activity swing arm 15, fixed arm 18 and the composition binding arm 1 of joint arm bogie 2, joint arm bogie 2 pass through straight line Sliding rail couples with advance and retreat crossbeam 3, can in the horizontal plane move along a straight line along advance and retreat crossbeam 3.
Advance and retreat crossbeam 3 is connected by line slide rail with binding arm lifting column 12, can be along binding arm riser guide 13 perpendicular Straight rectilinear in planes movement.
Activity swing arm 15 can be opened, and can easily contain enclosed iron core column into binding region.
It binds arm jacking system 4 to be mounted on pedestal 6, binding arm elevator 11 is driven by binding arm lifting driving 14, In the case where binding arm lifting column 12 and binding arm riser guide 13 support, advance and retreat crossbeam 3 and binding arm 1 is driven to realize whole liter Drop.
Workbench 8 similarly realizes 8 independent-lifting of workbench under the driving of its platform hoist system 7.
Gyration gear ring 16 hangs on train concentric circles by V shaped wheel 22 and directive wheel 23, and driving motor 21 drives pinion gear 25 and transition gear 24, it is final that gyration gear ring 16 is driven freely turn round, and with the realization elevating movement of arm 1 is bound, to drive Low-tension material drain system 10 and high-tension material drain system 20 surround the iron core revolution and lifting bound.
The mounting bracket 28 of high-tension material drain system 20 is fixed on gyration gear ring 16, whole to be turned round with gyration gear ring 16 And elevating movement, while being always maintained at 29 rotation of charging tray under binding strap 35 passively traction so that binding strap 35 can continue It binds by the side of binding iron core 36.
High-tension material drain system 20 is to utilize 32 passive belt moving teeth wheel pump 33 of supercharging tooth train generation resistance, on charging tray 29 Binding strap can be passed through under the containing of 30 detour of material-guiding wheel with 31 synchronous revolving of supercharging tooth train, hydraulic system with setup pressure value The mode of excess overflow oil return box 33 keeps the flow of gear pump 32 constant, to realize the constant resisting force of binding strap.
High-tension material drain system 20 is provided with the locking adjustment mechanism of binding strap, and mounting bracket 28 can be in flexible uncoupling gear 27 The locking retinue guide rail of effect lower edge 26 moves in a straight line, and realizes and carry back loose moment the case where being inclined to tension binding strap in binding 35 so that remain constant binding resistance in the iron core side column of binding ellipse.

Claims (8)

1. a kind of vertical binding machine of air-cushion type single armed, it is characterised in that:Including pedestal, it is equipped with air cushion in the pedestal, described One end binds arm elevator apparatus on pedestal, and the binding arm elevator apparatus includes binding arm jacking system, binds arm elevator, ties up Arm lifting column is pricked, arm riser guide, binding arm lifting driving, in the pedestal other end, binding arm elevator apparatus one are bound Side is equipped with platform lifting device, and the platform lifting device includes platform hoist system, workbench, ladder, in the binding Arm elevator apparatus be equipped with advance and retreat crossbeam, advance and retreat crossbeam side be equipped with binding arm, the binding arm include activity swing arm, Gyration gear ring, gear ring connecting seat, fixed arm, the advance and retreat crossbeam is connect with binding arm by joint arm bogie, in the binding Arm is equipped with high-tension material drain system, low-tension material drain system, and the high-tension material drain system includes driving motor, V shaped wheel, leads To wheel, transition gear, pinion gear, locking retinue guide rail, flexible locking gear, mounting bracket, the low-tension material drain system includes Charging tray, material-guiding wheel, supercharging tooth train, gear pump, fuel tank, binding strap.
2. a kind of vertical binding machine of air-cushion type single armed according to claim 1, it is characterised in that:The air cushion is mounted on bottom Seat is internal, under the driving of high pressure draught, realizes integral device universal walking.
3. a kind of vertical binding machine of air-cushion type single armed according to claim 1, it is characterised in that:Advance and retreat crossbeam passes through straight line Sliding rail is connected with binding arm lifting column, can move along a straight line in perpendicular along binding arm riser guide.
4. a kind of vertical binding machine of air-cushion type single armed according to claim 1, it is characterised in that:Joint arm bogie passes through straight Line sliding rail couples with advance and retreat crossbeam, can in the horizontal plane move along a straight line along advance and retreat crossbeam.
5. a kind of vertical binding machine of air-cushion type single armed according to claim 1, it is characterised in that:High-tension material drain system Mounting bracket is fixed on gyration gear ring, whole to do revolution and elevating movement with gyration gear ring, while passively being drawn in binding strap Under be always maintained at charging tray rotation so that binding strap can continue binding on by the side of binding iron core.
6. a kind of vertical binding machine of air-cushion type single armed according to claim 1, it is characterised in that:Gyration gear ring passes through V-type Wheel and directive wheel hang on train concentric circles, and driving motor drives pinion gear and transition gear, final to drive gyration gear ring free Revolution, and as binding arm realizes elevating movement, tied up to drive low-tension material drain system and high-tension material drain system to surround The iron core of bundle turns round and lifting.
7. a kind of vertical binding machine of air-cushion type single armed according to claim 1, it is characterised in that:High-tension material drain system is Generate resistance using supercharging tooth train passive belt moving teeth wheel pump, the binding strap on charging tray under the containing of material-guiding wheel detour with supercharging tooth Train synchronous revolving, hydraulic system can keep the flow of gear pump with setup pressure value by way of excess overflow oil return box It is constant, to realize the constant resisting force of binding strap.
8. a kind of vertical binding machine of air-cushion type single armed according to claim 1, it is characterised in that:High-tension material drain system is set It is equipped with the locking adjustment mechanism of binding strap, mounting bracket can act on the locking retinue guide rail of lower edge in flexible uncoupling gear and do straight line fortune It is dynamic, realize that moment tenses binding strap the case where binding carries back pine tendency so that begin in the iron core side column of binding ellipse The binding resistance kept constant eventually.
CN201810476205.5A 2018-05-17 2018-05-17 Air cushion type single-arm vertical binding machine Active CN108516124B (en)

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CN201810476205.5A CN108516124B (en) 2018-05-17 2018-05-17 Air cushion type single-arm vertical binding machine

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110116827A (en) * 2019-06-10 2019-08-13 陈佳涵 A kind of reinforcing rib binder
CN110223837A (en) * 2019-07-20 2019-09-10 湖南创一电子科技股份有限公司 Change the four-axle linked swing system of nickel slot
CN110931242A (en) * 2019-11-13 2020-03-27 鞍钢集团矿业有限公司 Electric hand-held coil ribbon binding machine

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Publication number Priority date Publication date Assignee Title
DE2722394A1 (en) * 1976-06-10 1977-12-22 Hiradastechnikai Anyagok Gyara Magnetic material laminations for transformers - have T and E shapes with protrusions and slots for assembly into stacks
US5411604A (en) * 1992-05-29 1995-05-02 Kawasaki Steel Corporation Method of producing low iron loss, low-noise grain-oriented silicon steel sheet, and low-noise stacked transformer
CN2813451Y (en) * 2005-09-13 2006-09-06 王大海 Portable rotating arm winding machine
CN201886873U (en) * 2010-11-25 2011-06-29 中国西电电气股份有限公司 Device for binding core limb of transformer
CN203345964U (en) * 2013-05-23 2013-12-18 山东豪迈机械制造有限公司 Gantry crane vehicle adopting air cushion carrying
CN206225197U (en) * 2016-11-25 2017-06-06 中节能环保装备股份有限公司 A kind of passive type hydraulic tensioning device
CN107600492A (en) * 2017-08-09 2018-01-19 浙江科技学院(浙江中德科技促进中心) A kind of new adjustable cantilever towards cantilevered winding-packing machine
CN208264632U (en) * 2018-05-17 2018-12-21 山东巨力电工设备有限公司 A kind of vertical binding machine of air-cushion type single armed

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2722394A1 (en) * 1976-06-10 1977-12-22 Hiradastechnikai Anyagok Gyara Magnetic material laminations for transformers - have T and E shapes with protrusions and slots for assembly into stacks
US5411604A (en) * 1992-05-29 1995-05-02 Kawasaki Steel Corporation Method of producing low iron loss, low-noise grain-oriented silicon steel sheet, and low-noise stacked transformer
CN2813451Y (en) * 2005-09-13 2006-09-06 王大海 Portable rotating arm winding machine
CN201886873U (en) * 2010-11-25 2011-06-29 中国西电电气股份有限公司 Device for binding core limb of transformer
CN203345964U (en) * 2013-05-23 2013-12-18 山东豪迈机械制造有限公司 Gantry crane vehicle adopting air cushion carrying
CN206225197U (en) * 2016-11-25 2017-06-06 中节能环保装备股份有限公司 A kind of passive type hydraulic tensioning device
CN107600492A (en) * 2017-08-09 2018-01-19 浙江科技学院(浙江中德科技促进中心) A kind of new adjustable cantilever towards cantilevered winding-packing machine
CN208264632U (en) * 2018-05-17 2018-12-21 山东巨力电工设备有限公司 A kind of vertical binding machine of air-cushion type single armed

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110116827A (en) * 2019-06-10 2019-08-13 陈佳涵 A kind of reinforcing rib binder
CN110223837A (en) * 2019-07-20 2019-09-10 湖南创一电子科技股份有限公司 Change the four-axle linked swing system of nickel slot
CN110223837B (en) * 2019-07-20 2024-05-03 湖南创一电子科技股份有限公司 Nickel bath four-axis linkage swinging system
CN110931242A (en) * 2019-11-13 2020-03-27 鞍钢集团矿业有限公司 Electric hand-held coil ribbon binding machine

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