CN108514074A - The processing technology of nitrogen charging sweet corn kernel - Google Patents
The processing technology of nitrogen charging sweet corn kernel Download PDFInfo
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- CN108514074A CN108514074A CN201810331349.1A CN201810331349A CN108514074A CN 108514074 A CN108514074 A CN 108514074A CN 201810331349 A CN201810331349 A CN 201810331349A CN 108514074 A CN108514074 A CN 108514074A
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- grain
- niblet
- nitrogen charging
- corn
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 title claims abstract description 79
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 78
- 229910052757 nitrogen Inorganic materials 0.000 title claims abstract description 39
- 238000012545 processing Methods 0.000 title claims abstract description 17
- 238000005516 engineering process Methods 0.000 title claims abstract description 16
- 241000482268 Zea mays subsp. mays Species 0.000 title claims abstract description 13
- 240000008042 Zea mays Species 0.000 claims abstract description 65
- 235000013339 cereals Nutrition 0.000 claims abstract description 48
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 claims abstract description 44
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- 230000001954 sterilising effect Effects 0.000 claims abstract description 28
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- 239000002994 raw material Substances 0.000 claims abstract description 23
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- 235000016383 Zea mays subsp huehuetenangensis Nutrition 0.000 claims abstract description 21
- 235000009973 maize Nutrition 0.000 claims abstract description 21
- 238000004140 cleaning Methods 0.000 claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 claims abstract description 12
- 238000003306 harvesting Methods 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 8
- 239000001301 oxygen Substances 0.000 claims abstract description 8
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- 238000002513 implantation Methods 0.000 claims abstract description 4
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- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 claims description 3
- 238000005453 pelletization Methods 0.000 claims description 3
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- 230000032258 transport Effects 0.000 abstract description 6
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- GVJHHUAWPYXKBD-UHFFFAOYSA-N (±)-α-Tocopherol Chemical compound OC1=C(C)C(C)=C2OC(CCCC(C)CCCC(C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
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- IIZPXYDJLKNOIY-JXPKJXOSSA-N 1-palmitoyl-2-arachidonoyl-sn-glycero-3-phosphocholine Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@H](COP([O-])(=O)OCC[N+](C)(C)C)OC(=O)CCC\C=C/C\C=C/C\C=C/C\C=C/CCCCC IIZPXYDJLKNOIY-JXPKJXOSSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 208000003643 Callosities Diseases 0.000 description 1
- AUNGANRZJHBGPY-UHFFFAOYSA-N D-Lyxoflavin Natural products OCC(O)C(O)C(O)CN1C=2C=C(C)C(C)=CC=2N=C2C1=NC(=O)NC2=O AUNGANRZJHBGPY-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
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- KDXKERNSBIXSRK-YFKPBYRVSA-N L-lysine Chemical compound NCCCC[C@H](N)C(O)=O KDXKERNSBIXSRK-YFKPBYRVSA-N 0.000 description 1
- KDXKERNSBIXSRK-UHFFFAOYSA-N Lysine Natural products NCCCCC(N)C(O)=O KDXKERNSBIXSRK-UHFFFAOYSA-N 0.000 description 1
- 239000004472 Lysine Substances 0.000 description 1
- 101000596529 Mus musculus Neuronal vesicle trafficking-associated protein 2 Proteins 0.000 description 1
- PVNIIMVLHYAWGP-UHFFFAOYSA-N Niacin Chemical compound OC(=O)C1=CC=CN=C1 PVNIIMVLHYAWGP-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- AUNGANRZJHBGPY-SCRDCRAPSA-N Riboflavin Chemical compound OC[C@@H](O)[C@@H](O)[C@@H](O)CN1C=2C=C(C)C(C)=CC=2N=C2C1=NC(=O)NC2=O AUNGANRZJHBGPY-SCRDCRAPSA-N 0.000 description 1
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- 229910052791 calcium Inorganic materials 0.000 description 1
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- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
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- WIGCFUFOHFEKBI-UHFFFAOYSA-N gamma-tocopherol Natural products CC(C)CCCC(C)CCCC(C)CCCC1CCC2C(C)C(O)C(C)C(C)C2O1 WIGCFUFOHFEKBI-UHFFFAOYSA-N 0.000 description 1
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- 229910052742 iron Inorganic materials 0.000 description 1
- 235000010445 lecithin Nutrition 0.000 description 1
- 229940067606 lecithin Drugs 0.000 description 1
- 239000000787 lecithin Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229960003646 lysine Drugs 0.000 description 1
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- 235000016709 nutrition Nutrition 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
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- DPJRMOMPQZCRJU-UHFFFAOYSA-M thiamine hydrochloride Chemical compound Cl.[Cl-].CC1=C(CCO)SC=[N+]1CC1=CN=C(C)N=C1N DPJRMOMPQZCRJU-UHFFFAOYSA-M 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
- A23B9/00—Preservation of edible seeds, e.g. cereals
- A23B9/02—Preserving by heating
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
- A23B9/00—Preservation of edible seeds, e.g. cereals
- A23B9/16—Preserving with chemicals
- A23B9/18—Preserving with chemicals in the form of gases, e.g. fumigation; Compositions or apparatus therefor
- A23B9/20—Preserving with chemicals in the form of gases, e.g. fumigation; Compositions or apparatus therefor in a controlled atmosphere, e.g. partial vacuum, comprising only CO2, N2, O2 or H2O
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/196—Products in which the original granular shape is maintained, e.g. parboiled rice
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Abstract
The processing technology of nitrogen charging sweet corn kernel is related to fresh edible maize manufacture field, solves the problems, such as existing using vacuum packaging and the instant corn of frozen-pack and existing seed crimp, mouthfeel decline, quality reduces, production cost is high.The present invention includes:Milking maturity latter stage harvests raw material;It transports, enter factory;Maize raw material seed pol >=10% is selected, ensures final finished seed pol 5% or more;Peeling;It transports;Cut corruption;Threshing;Cleaning;Manually choose grain;Pack;The saline solution that implantation concentration is 3% into every bag of niblet;It is filled with a concentration of 99.99% nitrogen, adjustment oxygen content < 0.9%, nitrogen charging sealing;Cage sterilization, 121 DEG C of sterilization temperature are filled, sterilizing time 15~35 minutes is cooled down with recirculated water back-pressure;It air-dries.The present invention improves the crisp mouthfeel of Endosperm of Sweet Corn, vacuum step is omitted on the basis of keeping niblet full seed, and efficiency 150% is improved with nitrogen charging discharge air.
Description
Technical field
The present invention relates to fresh edible maize processing technique fields, and in particular to a kind of processing technology of nitrogen charging sweet corn kernel.
Background technology
The storage of micro- wet provision is more complicated than the storage of dry food, at this moment not only to inhibit the oxidation of food, it is necessary to
Prevent food mouldy.In general, the respiration Yu Qiang of fruits and vegetables, the time of storage is shorter to be more easy to rot, but
The breathing of fruits and vegetables cannot be completely inhibited again, and otherwise fruits and vegetables will be fading, and tarnish and be easy by microbial infection.Generally
It can be balanced by the ratio vacuum pack with nitrogen of oxygen and carbon dioxide in control mixed gas, inside and outside differential pressure, starvation is prevented
Tide not only can guarantee materials quality but also keep exterior of commodity good-looking, generous.As long as grasping storage requirement and rational packaging, use
It vacuumizes and is filled with inert nitrogen gas, as long as product being made to store 12 months at normal temperatures, and quality remains to reach requirement.
Nitrogen is increasingly subject to favor in protection and fresh-keeping aspect.This method can make water fruits and vegetables, dish leaf etc. in high-nitrogen hypoxia
In environment, slow down metabolism, like hibernation-like state is entered, inhibits after-ripening, so as to long-period freshness preserving.According to experiment, nitrogen charging storage
Apple, still delicious and crisp is tasty and refreshing after 8 months, and the fresh-keeping of per kilogram apple is taken in 1 mao or so.Nitrogen charging storage can greatly reduce fruit
Busy season is lost, and can ensure that the supply in fruit dull season market, improves the quality of outlet fruit, increases income of earning foreign exchange.With
Science and technology progress and economic construction development, the application range of nitrogen is increasingly extensive, and be deep into many industrial departments and
Daily life field.
Corn because its yield is high, nutriment contained by adaptable, seed is abundant, have become in people's life can not or
One of scarce snack food.The nutritional ingredient of corn is more comprehensive, generally containing protein 8.5%, fat 4.3%, carbohydrate
73.2%, calcium 0.022%, phosphorus 21%, iron 0.0016%, also contain carrotene, vitamin B1, B2 and niacin and paddy is solid
Alcohol, lecithin, vitamin E, lysine etc., since its higher nutritive value and good taste are favored by people.Currently,
Occurs diversified instant corn on the market.But these instant corns are deposited still using vacuum packaging or frozen-pack
The problem of be:Vacuum niblet, after vacuumizing, niblet presses together, and shape has shriveled, and loses instant sweet tea
The crisp mouthfeel of sweet tea of niblet;And frozen-pack is easy that corn is made to occur to go bad, can not eat, and increases production cost.
Invention content
It is vacuum-packed with the instant corn of frozen-pack and under existing seed crimp, mouthfeel to solve existing use
Drop, the problem that quality reduces, production cost is high, the present invention provides a kind of processing technologys of nitrogen charging niblet, can not only protect
The full seed of niblet is held, the crisp mouthfeel of Endosperm of Sweet Corn is also improved, vacuum step is omitted, is improved with nitrogen charging discharge air
Efficiency 150%.
The present invention is that technical scheme applied to solve the technical problem is as follows:
The processing technology of the nitrogen charging sweet corn kernel of the present invention, includes the following steps:
Step 1: raw material harvests
Maize raw material is harvested in milking maturity latter stage, ensures that the breakage rate of corn kernel is minimum;
Step 2: transporting, entering factory
Maize raw material is processed by harvesting tandem, and different cultivars is stored classifiedly and processed, and is ensured within 12 hours
It machines;
Step 3: pol detects
The maize raw material of corn kernel pol >=10% is selected, ensures finished product seed pol 5% or more;
Step 4: peeling
By corn peeling, removal bract, filigree, insect and foreign matter ensure noresidue;
Step 5: transporting
Corn is transported at thresing machine using Turnround basket, the corn height that each Turnround basket is filled should be less than basket edge, prevent
Only corn extrusion;
Step 6: secondary select
With black grain, brown grain, foreign particle and will there are worm cave, breakage, rotten corncob to carry out cutting corruption;
Step 7: threshing
When threshing, pelletizing grain shape is uniform, and nothing is begun to crop up;
Step 8: cleaning
The niblet taken off is transferred in a cleaning machine, washes off useless grain and maize head;
Step 9: manually choosing grain
Choose the foreign matter remained in after cleaning in niblet, pest and disease damage grain, corn leaf, corncob, variegated grain, breakage
Grain;
Step 10: pack
The niblet selected is transported to the dress enterprising luggage grain of grain machine through conveyer belt, and dress grain machine is adjusted according to production requirement
Fill grain amount;
Step 11: note salt
The saline solution that implantation concentration is 3% into every bag of niblet, note salt amount is depending on dress grain amount;
Step 12: nitrogen charging is sealed
It is filled with a concentration of 99.99% nitrogen into every bag of niblet, adjusts the oxygen content < 0.9% in bag, nitrogen charging is complete
Cheng Hou is sealed;
Step 13: dress cage sterilization
Niblet dress cage is sent into retort after sealing, hot-water sterilization function, 121 DEG C of sterilization temperature, sterilizing time 15~35
Minute, it is cooled down with recirculated water back-pressure;
It is air-dried Step 14: unloading cage
It takes the dish out of the pot by sterilization and sequentially carries out unloading cage, prevent from obscuring for two pots times;Unloading the product after cage will tile, existing without sieve is folded
As ensureing to air-dry effect.
As preferred embodiment, in step 1, the maize raw material is corn.
As preferred embodiment, in step 10, the conveyer belt of cleaning in every 30 minutes.
As preferred embodiment, in step 10, at interval of the weight of the every bag of niblet of detection in 1 hour.
As preferred embodiment, in step 11, note salt amount is:The 5% of net content.
As preferred embodiment, in step 13, each bag of niblet sealing is accomplished to the time sterilized into pot and exists
Within 90 minutes.
As preferred embodiment, in step 13, sterilizing time depending on dress grain amount, want by the F0 values for meeting product
It asks.
The beneficial effects of the invention are as follows:
1, corn is harvested in milking maturity latter stage, the breakage rate that corn kernel can be effectively ensured is minimum.
2, maize raw material by harvesting tandem be processed, different cultivars is stored classifiedly and is processed, ensure 12 hours it
It inside machines, can effectively keep the fresh and nutritive value of corn.
3, pol detect, select corn kernel pol >=10% maize raw material, ensure finished product seed pol 5% with
On, corn kernel is full, mouthfeel sweet tea is crisp.
4, it is selected by secondary, by black grain, brown grain, foreign particle and there is worm cave, breakage, rotten corn to carry out cutting corruption, it can
Final product quality is effectively ensured.
5, note salt can be facilitated out with the mouthfeel of efficient hardening corn the sugariness of corn.
6, it is sealed by nitrogen charging, can effectively keep the fresh and nutritive value of corn, keep corn mouthfeel sweet tea crisp, prevented simultaneously
The only immersion of ambient atmos and moisture content extends product storage period.
7, niblet dress cage is sent into retort after sealing, and hot-water sterilization function, 121 DEG C of sterilization temperature both can guarantee disinfection
Sterilization effect, and the nutritive value of product is remained, it is convenient for long-term preservation.
8, the present invention has been applied in actual production, and mass production, deep to be liked by consumers in general, is
Enterprise brings certain economic benefit, while solving many periphery civic problem of employment, therefore has obtained Provincial Party committee and saved political affairs
The great attention at mansion, secretary of provincial Party committee, governor arrive company and investigate, instruct several times, and it is provincial that company is cited as agriculture industrialization in 2017
Emphasis leading enterprise.Combine at present with Jilin Agriculture University under the support of government and has set up in corn food engineering research
The heart carries out the development and exploitation of fresh edible maize intensive processing food.
Specific implementation mode
Invention is further described in detail with reference to embodiments.
A kind of processing technology of nitrogen charging sweet corn kernel of the present invention, specific operating process are as follows:
One, technological process
Raw material harvesting → transport, enter factory → corn peeling → fresh fringe transport → it is secondary select → raw material cuts corruption → threshing → seed
Grain, which clean → manually chooses grain → machine packs → and notes salt → nitrogen charging → sealing is examined → and fill cage → high temperature sterilization →, unloads cage → air-dried
→ vanning → enters stock storage → metal detection → packaging → sale.
Two, operating process
1, raw material harvests
(1) in order to ensure to vacuumize the quality of corncob, corn is harvested in milking maturity latter stage.
It (2) should not rash-and-rough way of loading and unloading, the as far as possible breakage of reduction maize raw material seed.
2, it transports, enter factory
(1) maize raw material is processed by harvesting tandem, and guarantee is first used first, and different cultivars stores classifiedly, classifies
Processing needs to machine in 12 hours, just can guarantee that the final product quality processed is best in this way after maize raw material harvesting.
(2) pol is detected:Maize raw material seed pol is wanted >=10% to select, and ensures that final finished seed pol exists
5% or more.
3, corn peeling
(1) by fresh corn fringe peeling.
(2) the whole bracteal leaf of corn of removal, corn capillament, are not allow for remaining.
(3) remove insect, foreign matter and the other impurities on corn.
4, fresh fringe transports
(1) dress has taken off the Turnround basket of corn and to have kept cleaning, and sordid Turnround basket needs cleaning in time.
(2) height of each basket of corncob cannot be filled more than basket edge, prevent fruit ear crimp.
5, secondary to select
It is transported to being suitble to the raw material corncob for doing niblet to choose at thresing machine.
6, raw material cuts corruption
By the black grain of corncob, brown grain, foreign particle are more and have worm cave, breakage, rotten first carry out cutting corruption.
7, threshing
When threshing, pelletizing grain shape is uniform, substantially without begining to crop up, cannot cut compared with bathozone maize germ.
8, seed cleans
The niblet taken off is transferred to automatically in cleaning machine, washes off the impurity such as useless grain and maize head.
9, grain is manually chosen
Choose the foreign matter remained in after cleaning in niblet, pest and disease damage grain, corn leaf, corncob, variegated grain, breakage
Grain.
10, machine packs
(1) niblet selected is automatically transported to by conveyer belt on dress grain machine, and conveyer belt is accomplished to clear up for every 30 minutes
Once, the dress grain amount of dress grain machine is adjusted according to production requirement, first production will check confirmation dress grain amount and note salt amount, reach standard
After can mass production.
(2) after producing in enormous quantities, the weight every bag of niblet was detected at interval of 1 hour according to the standard that the same day produces,
And fill in record.
11, salt is noted
The saline solution that implantation concentration is 3% into every bag of niblet, note salt amount is depending on dress grain amount.Noting salt amount can be with
For:The 5% of net content.
12, nitrogen charging is sealed
(1) it checks that nitrogen making machine, nitrogen gas concn reach 99.99%, while adjusting dress grain machine in nitrogen charging state, check inflated with nitrogen
Whether place's nitrogen blanketing valve is inserted into bag, and a concentration of 99.99% nitrogen is filled with into every bag of niblet, adjusts the oxygen content < in bag
0.9%.
(2) sealing temperature for adjusting dress grain machine, carries out examination sealing first, sealing-strength to reach after sealing standard again into
The formal sealing of row.
(3) oxygen content in bag is detected while examination sealing, the standard of oxygen content wants 0.9% (i.e. nitrogen content of <
99.1%) it to detect once, and make a record every half an hour after, reaching standard.
(4) first production will detect the net weight of produced product, solid content, oxygen content, note salt amount, seal tight ness rating, reach
It can be mass-produced to standard rear.
13, sealing is examined
(1) sealing formation must not have fold.(2) sealing degree of skewness is not greater than 5mm.
(3) sealing-strength >=35N, both hands pull at sealing end after sealing, can not draw away, and comply with standard;If sealing can be drawn
It opens, it is inadequate to be considered as sealing-strength, needs to be adjusted sealing heating time, detects sealing-strength using tensiometer within every 2 hours, and
Fill in sealing.
(4) sealing-strength is often observed, if sealing imprecision or seal region overheat lead to fold, need to be looked in time
Maintenance mans repair, and reach using after standard, can be processed.
(5) semi-finished product after packing all were sealed in 90 minutes planted agents.
14, cage is filled
(1) the good niblet of sealing is wanted and fashionable dress cage is sent into retort, after sealing, to start to sterilize in 90 minutes
(this period that i.e. each bag of niblet sealing is accomplished to pot sterilization should control within 90 minutes).
(2) it handles with care, preventing packaging bag from being scratched leads to gas leakage;Sealing page is open and flat to be set, puts neatly, forbids folding
Sieve prevents from sealing leaf fold after taking the dish out of the pot, influences beauty.
15, high temperature sterilization:Using hot-water sterilization function, 121 DEG C of sterilization temperature, sterilizing time is 15~35 minutes;Sterilization process
In, notice that back-pressure cools down, cooling water, which will delay, to be put, and circulating water is used.Sterilizing time can be depending on dress grain amount, according to product
F0 values require to formulate sterilization scheme.
16, cage is unloaded
(1) product that takes the dish out of the pot is sterilized, unloads cage in time;It to handle with care when unloading cage, avoid scratching packaging bag.
(2) it carries out unloading cage by the sequence that takes the dish out of the pot, prevents from obscuring for two pots times.
(3) unloading the corn product of cage will tile, and folded Luo Xianxiang cannot occur, ensure to air-dry effect.
17, it air-dries
Check that packaging bag air-dries effect, whether the outer steam of bag dries up, and whether do not air-dry such as need to find reason because wind turbine damages
It is bad to cause to air-dry not enough, maintenance personal need to be looked for carry out adjustment repair in time.
18, (basket) is cased
(1) ensure that dress basket, box number are unified accurate.
(2) clean using preceding guarantee basket if filling semi-finished product using basket, it could be used after sordid timely cleaning, together
When not fill and be higher by basket edge, prevent from squeezing, scrape leakage;If filling semi-finished product using carton, the adhesive tape that carton bottom is pasted wants smooth,
Length wants moderate, puts and ends to waste.
(3) keep carton clean, inside and outside pollution-free, carton bottom needs to pave using backing plate or pallet, cannot directly connect
Tread surface pollutes.
19, storage storage
It is stored in 4~40 DEG C of dry environments of room temperature, protection against rodents, against pressure, ventilation.
20, metal detection:It is operated according to customer requirement.
21, it packs
(1) before packing, every bag of niblet through detecting the presence of foreign matter, whether leak, rise bag, can be wrapped after qualified
Dress.
(2) packaging product is carried out according to the requirement of client, various criterion.
22, it sells
It is delivered according to sales order.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered
It is considered as protection scope of the present invention.
Claims (7)
1. the processing technology of nitrogen charging sweet corn kernel, which is characterized in that include the following steps:
Step 1: raw material harvests
Maize raw material is harvested in milking maturity latter stage, ensures that the breakage rate of corn kernel is minimum;
Step 2: transporting, entering factory
Maize raw material is processed by harvesting tandem, and different cultivars is stored classifiedly and processed, and ensures to process within 12 hours
It completes;
Step 3: pol detects
The maize raw material of corn kernel pol >=10% is selected, ensures finished product seed pol 5% or more;
Step 4: peeling
By corn peeling, removal bract, filigree, insect and foreign matter ensure noresidue;
Step 5: transporting
Corn is transported at thresing machine using Turnround basket, the corn height that each Turnround basket is filled should be less than basket edge, prevent jade
Rice extrusion;
Step 6: secondary select
With black grain, brown grain, foreign particle and will there are worm cave, breakage, rotten corncob to carry out cutting corruption;
Step 7: threshing
When threshing, pelletizing grain shape is uniform, and nothing is begun to crop up;
Step 8: cleaning
The niblet taken off is transferred in a cleaning machine, washes off useless grain and maize head;
Step 9: manually choosing grain
Remain in foreign matter, pest and disease damage grain, corn leaf, corncob, variegated grain, broken kernel in niblet after choosing cleaning;
Step 10: pack
The niblet selected is transported to the dress enterprising luggage grain of grain machine through conveyer belt, and the dress grain of dress grain machine is adjusted according to production requirement
Amount;
Step 11: note salt
The saline solution that implantation concentration is 3% into every bag of niblet, note salt amount is depending on dress grain amount;
Step 12: nitrogen charging is sealed
It is filled with a concentration of 99.99% nitrogen into every bag of niblet, adjusts the oxygen content < 0.9% in bag, after the completion of nitrogen charging,
It is sealed;
Step 13: dress cage sterilization
Niblet dress cage is sent into retort after sealing, hot-water sterilization function, 121 DEG C of sterilization temperature, sterilizing time 15~35 minutes,
It is cooled down with recirculated water back-pressure;
It is air-dried Step 14: unloading cage
It takes the dish out of the pot by sterilization and sequentially carries out unloading cage, prevent from obscuring for two pots times;Unloading the product after cage will tile, and nothing folds Luo Xianxiang,
Ensure to air-dry effect.
2. the processing technology of nitrogen charging sweet corn kernel according to claim 1, which is characterized in that in step 1, the corn
Raw material is corn.
3. the processing technology of nitrogen charging sweet corn kernel according to claim 1, which is characterized in that in step 10, every 30 minutes
Clear up a conveyer belt.
4. the processing technology of nitrogen charging sweet corn kernel according to claim 1, which is characterized in that small at interval of 1 in step 10
When detect the weight of every bag of niblet.
5. the processing technology of nitrogen charging sweet corn kernel according to claim 1, which is characterized in that in step 11, note salt amount
For:The 5% of net content.
6. the processing technology of nitrogen charging sweet corn kernel according to claim 1, which is characterized in that in step 13, each bag
Niblet sealing was accomplished to the time of pot sterilization within 90 minutes.
7. the processing technology of nitrogen charging sweet corn kernel according to claim 1, which is characterized in that in step 13, when sterilization
Between according to dress grain amount depending on, meet product F0 values requirement.
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CN102405966A (en) * | 2011-11-23 | 2012-04-11 | 霞浦县新世纪农业科技开发有限公司 | Method for producing multi-stage sterilized instant sweet corn cobs capable of being preserved at normal temperature |
CN102524384A (en) * | 2011-12-29 | 2012-07-04 | 天津科技大学 | Fresh sweet corn normal-temperature fresh-keeping method |
CN103891879A (en) * | 2012-12-31 | 2014-07-02 | 天津市泰源工业气体有限公司 | Low-temperature preservation method of modified atmosphere packaging type peanut kernel |
CN104432276A (en) * | 2014-12-31 | 2015-03-25 | 昆明市宜良滇王食品有限公司 | Peanut freshness preservation processing method |
CN105686029A (en) * | 2016-01-19 | 2016-06-22 | 宁夏天瑞产业集团现代农业有限公司 | Quick-frozen sweet corn grains and preparing method thereof |
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- 2018-04-13 CN CN201810331349.1A patent/CN108514074A/en active Pending
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Publication number | Priority date | Publication date | Assignee | Title |
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CN102405966A (en) * | 2011-11-23 | 2012-04-11 | 霞浦县新世纪农业科技开发有限公司 | Method for producing multi-stage sterilized instant sweet corn cobs capable of being preserved at normal temperature |
CN102524384A (en) * | 2011-12-29 | 2012-07-04 | 天津科技大学 | Fresh sweet corn normal-temperature fresh-keeping method |
CN103891879A (en) * | 2012-12-31 | 2014-07-02 | 天津市泰源工业气体有限公司 | Low-temperature preservation method of modified atmosphere packaging type peanut kernel |
CN104432276A (en) * | 2014-12-31 | 2015-03-25 | 昆明市宜良滇王食品有限公司 | Peanut freshness preservation processing method |
CN105686029A (en) * | 2016-01-19 | 2016-06-22 | 宁夏天瑞产业集团现代农业有限公司 | Quick-frozen sweet corn grains and preparing method thereof |
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