CN108506121A - A kind of heat energy from waste gas engine fuel atomization heating device and atomization system - Google Patents
A kind of heat energy from waste gas engine fuel atomization heating device and atomization system Download PDFInfo
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- CN108506121A CN108506121A CN201810589757.7A CN201810589757A CN108506121A CN 108506121 A CN108506121 A CN 108506121A CN 201810589757 A CN201810589757 A CN 201810589757A CN 108506121 A CN108506121 A CN 108506121A
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- Prior art keywords
- fuel
- oil
- heating device
- waste gas
- heat energy
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- 239000000446 fuel Substances 0.000 title claims abstract description 98
- 238000010438 heat treatment Methods 0.000 title claims abstract description 44
- 238000000889 atomisation Methods 0.000 title claims abstract description 27
- 239000002912 waste gas Substances 0.000 title claims abstract description 26
- 239000000295 fuel oil Substances 0.000 claims abstract description 41
- 239000003921 oil Substances 0.000 claims description 81
- 238000005192 partition Methods 0.000 claims description 16
- 230000008676 import Effects 0.000 claims description 9
- 239000002828 fuel tank Substances 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 3
- 239000007789 gas Substances 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 6
- 239000002245 particle Substances 0.000 abstract description 6
- 238000002485 combustion reaction Methods 0.000 description 14
- 239000007788 liquid Substances 0.000 description 8
- 239000000203 mixture Substances 0.000 description 6
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 238000009834 vaporization Methods 0.000 description 3
- 230000008016 vaporization Effects 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003502 gasoline Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 150000001879 copper Chemical class 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005474 detonation Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000008246 gaseous mixture Substances 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000010761 intermediate fuel oil Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002459 sustained effect Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M31/00—Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture
- F02M31/02—Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture for heating
- F02M31/16—Other apparatus for heating fuel
- F02M31/18—Other apparatus for heating fuel to vaporise fuel
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N5/00—Exhaust or silencing apparatus combined or associated with devices profiting by exhaust energy
- F01N5/02—Exhaust or silencing apparatus combined or associated with devices profiting by exhaust energy the devices using heat
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
The invention discloses a kind of heat energy from waste gas engine fuel atomization heating device and atomization systems, the fuel-oil atmozation heating device is located at exhaust pipe of engine stage casing, its fuel inlet and fuel outlet are connect with fuel pipe, there is fuel flow path and heats inside heating device, heats is arranged around exhaust passageway, by exhaust pipe of engine high temperature exhaust gas heated fuel oil, so that it is nano level fuel particles that fuel oil, which is easy to atomization,.Than existing atomization technique fuel-economizing, engine thermal efficiency is improved, NOx and pm2.5 particles significantly reduce in exhaust emissions.And it is simple in structure, it is of low cost, it is operated under various operating modes and continuous seamless linking can be achieved.
Description
Technical field
The invention belongs to internal combustion engine fuel delivery technical fields, and in particular to a kind of heat energy from waste gas engine fuel mist
Change heating device, further relates to the atomization system with the fuel-oil atmozation heating device.
Background technology
Currently, thermal technology's conversion of internal combustion engine mainly using high-pressure oil pump by fuel oil by fuel injector jet atomization,
Combustion mixture work by combustion is formed with air in cylinder, since fuel atomization fineness and combustion mixture concentration are to engine ignition
Performance, combustion characteristics and exhaust emissions and engine thermal efficiency have extreme influence.For this purpose, generally use improve injection pressure with
And intake swirl, the ancillary techniques such as air inlet tumble flow strengthen atomization, but effect is little, and atomized particle size maintains always 10 μm -20 μm
Left and right, thereby results in that diesel engine diffusion combustion rate is low, and PM2.5 is exceeded in discharge.For petrol engine due to lighting
The flame propagation combustion characteristic of formula, combination reaction is wanted between oxygen and hydrocarbon molecules when existing atomizing concentration is far below burning
It asks, then causes two big apparent deficiencies:First, being difficult ignition when lean mixture, fuel consumption is high, and economic performance is poor;Second is that dense
Detonation is easy when gaseous mixture, compression ratio can be only sustained at 10:1 or so.Therefore, the petrol engine thermal efficiency is far below diesel engine
Machine.
To solve the deficiency of petrol engine, HCCI gasoline compression ignition skills are being researched and developed by representative of Japanese Axela Inc.
The estimated accessible diesel engine of art, fuel-economy performance and the thermal efficiency is horizontal, but due to poor controllability of lighting a fire and burn, electricity
Device matching is complicated, cannot meet extreme operating condition demand, is also carrying out technical perfection at present, is not entering into volume production.
Invention content
The object of the present invention is to provide a kind of heat energy from waste gas engine fuels to be atomized heating device, it is therefore an objective to will supply oil spout
Fuel Heating before device reduces the intermolecular table of liquid fuel to Trans-critical cycle or supercriticality to increase fuel molecule interior energy
Face tension and the latent heat of vaporization make it easier to be atomized, insufficient existing for internal combustion engine especially petrol engine to solve.
It is a further object of the present invention to provide the atomization systems with the fuel-oil atmozation heating device.
The technical solution adopted in the present invention is a kind of heat energy from waste gas engine fuel atomization heating device, including heating
Shell, heated shell are the hollow tube-shape of both ends open, and fuel inlet and fuel outlet, heated shell are provided in heated shell
It is internally provided with the hollow tube-shape heats of both ends open, thermal-arrest fin is provided in heats;Heats is equipped with
The oil groove partition board of multiple circular ring shapes, oil groove partition board top and lowermost end are equipped with opening, and annular is formed between adjacent oil groove partition board
Oil guide groove, oil groove partition board and the cavity of the heats first half form oil guide groove, are formed with the cavity of heats lower half
Lower oil guide groove, annular oil guide groove, upper oil guide groove and lower oil guide groove form fuel flow path;Fuel inlet connects with lower oil guide groove one end
Logical, fuel outlet is connected to the lower oil guide groove other end.
Further, it is provided with kicker baffle among lower oil guide groove, lower oil guide groove is divided by kicker baffle mutually to be completely cut off
If stem portion.
Further, kicker baffle is arranged 1~2.
Further, the import surge-chamber of annular, face combustion are set at the position of heats outer wall face fuel inlet
The outlet surge-chamber of annular is set at the position of oil export, and import surge-chamber and outlet surge-chamber connect with lower oil guide groove both ends respectively
It is logical.
Further, oil groove partition board is spaced substantially equidistant setting in an axial direction.
Further, thermal-arrest fin is surrounded by hollow barrel-type along heats inner wall.
Another technical solution of the present invention is a kind of heat energy from waste gas engine fuel atomization system, including any of the above-described
Fuel-oil atmozation heating device, fuel-oil atmozation heating device are located at exhaust pipe of engine stage casing, fuel inlet and fuel outlet with
Fuel pipe connects.
Further, the atomization system further includes fuel tank, high-pressure oil pump, oil common rail system and fuel injector, described
Fuel tank, high-pressure oil pump, fuel-oil atmozation heating device, oil common rail system and fuel injector are sequentially connected by fuel pipe.
Further, the fuel inlet of the fuel-oil atmozation heating device is located at tail pipe exhaust outflow direction side, combustion
Oil export is located at tail pipe exhaust inflow direction side.
Further, the fuel Heating temperature is within 400 DEG C.
The invention has the advantages that the present invention is atomized heating device by the heating combustion of exhaust pipe of engine high temperature exhaust gas
Oil, interior energy increases after fuel Heating, and surface tension and the latent heat of vaporization reduce, and is sprayed into after cylinder by fuel injector and is easy to atomization to receive
The fuel particles of meter level.Combustion mixture concentration when it recycles oil spout can be improved 5,000,000 times or more, be sent out especially for gasoline
Motivation can keep 40:1 compared with lean mixture when stable ignition burn, than existing atomization technique fuel-economizing 30%-50%, compression ratio improves
To 14:1 or so, engine thermal efficiency improves 6% or more, under low temperature oxygen-enriched combusting environment, NOx and pm2.5 in exhaust emissions
Particle significantly reduces.And the present invention also has simple in structure, of low cost, operation realization continuous seamless linking under various operating modes
The characteristics of.
Description of the drawings
Fig. 1 is the front view of fuel-oil atmozation heating device of the present invention;
Fig. 2 is the right view in the portions A-A in Fig. 1;
Fig. 3 is the system connection diagram of fuel-oil atmozation system of the present invention.
In figure, 01. fuel tank, 02. high-pressure oil pump, 03. heating device, 04. fuel common-rail, 05. fuel injector, 06. exhaust
Pipe;
1. heated shell, 2. heats, 3. circular ring shape oil grooves, 4. oil groove partition boards, 5. times oil guide grooves, 6. kicker baffles,
Oil guide groove on 7., 8. import surge-chambers, 9. outlet surge-chambers, 10. fuel inlets, 11. fuel outlets, 12. exhaust steam passages, 13.
Thermal-arrest fin, 14. exhaust pipe imports, 15. exhaust outlets.
Specific implementation mode
Present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments, but the present invention is not limited to
These embodiments.
As shown in Figure 1, the heat energy from waste gas engine fuel atomization heating device of the present invention includes heated shell 1, it is described
Heated shell 1 is the hollow cylindrical of both ends open, is arranged in the middle part of 06 pipeline of waste gas exhaust pipe, same with waste gas exhaust pipe 06
Axis.1 inside of heated shell is axial to be disposed with heats 2, and 1 outer circumference surface top both sides of heated shell are provided with fuel inlet 10
With fuel outlet 11, the fuel inlet 10 is located at tail pipe exhaust outflow direction side, and the fuel outlet 11 is located at exhaust
Pipe exhaust gas inflow direction side.
As shown in Fig. 2, the heats 2 has hollow cylindrical body, cylindrical structure inner wall edgeIt is radialUniformly it is placed with
Rectangle thermal-arrest fin 13, rectangle thermal-arrest fin 13 form cylindrical shape, and cylinder both ends open, cylinder center is exhaust steam passage,
Both ends open is communicated with the waste gas exhaust pipe of the right and left, for exhaust gas circulate, when high-temp waste gas by when rely on the thermal-arrest wing
Piece 13 will be in thermal energy conduction to heats 2.
As shown in Fig. 2, 2 outer wall of the heats is provided with the oil groove partition board 4 of multiple circular ring shapes, edge around exhaust steam passage
It is axially spaced substantially equidistant, oil groove partition board outer rim is in close contact with heated shell inner wall and seals, and is only opened up in top and lowermost end
For the opening of fuel flow communication, annular oil guide groove 3 is formed between adjacent oil groove partition board, oil groove partition board is formed with the heats first half
Cavity be upper oil guide groove 7, with heats lower half formed cavity be lower oil guide groove 5, annular oil guide groove 3, upper oil guide groove 7
Fuel flow path is formed with lower oil guide groove 5;The position of all oil groove partition boards in the axial direction is located at fuel inlet 10 and fuel outlet 11
Between.Fuel inlet 10 is connected with lower 5 right end of oil guide groove, and fuel outlet 11 is connected with lower 5 left end of oil guide groove.
In order to buffer the fuel pressure for entering oil guide groove, it is further additionally arranged surge-chamber, is fired in 2 outer wall face of heats
The import surge-chamber 8 of annular is provided at the position of oil inlet 10 around exhaust steam passage, is given up at the position of face fuel outlet 11
Gas channel is provided with the outlet surge-chamber 9 of annular.8 bottom of annular entrance surge-chamber is connected with lower 5 right end of oil guide groove, annular
Outlet 9 bottom of surge-chamber is connected with lower 5 left end of oil guide groove.
Since the thermal conductivity of fuel oil is very low, about 1/4000 or so of red copper class thermal conducting material, fuel oil is repeatedly turned back
The turbulence level of fuel flow can be increased, therefore be provided with kicker baffle 6 among lower oil guide groove 7, by kicker baffle 6 by lower Oil Guide
Slot 7 divides left and right two parts mutually to completely cut off.Kicker baffle 6 can be arranged 1-2, to shorten heat transfer distance, improve heating
Efficiency.Discharge capacity is in 1.5 liters of engines below, and kicker baffle 6 can be arranged 1, and discharge capacity is led in 1.5 liters or more of engine
It can be arranged 2 to partition board 6, if but it is excessive, fuel flow communication efficiency can be influenced.
Above-mentioned fuel oil heater is heated to be known as by exhaust pipe of engine high temperature exhaust gas heated fuel oil:Work as exhaust
When high-temp waste gas in pipe is by the exhaust steam passage at heats center, heat energy from waste gas is transmitted to heating by thermal-arrest fin 13
On core 2, fuel oil initially enters the import surge-chamber 8 of heats from the fuel inlet 10 of heated shell, then from import tune
The circular passage of pressure chamber 8 enters 5 right half part of lower oil guide groove of bottom, and since kicker baffle 6 obstructs, fuel oil turns to 90 ° along institute
The circular ring shape oil groove 3 of connection is upwardly into oil guide groove 7, then leads into the upper of circular ring shape oil groove 3 by upper oil guide groove 7
Portion, subsequently into 5 left-half of lower oil guide groove, finally from outlet 9 bottom of surge-chamber upwardly through the fuel outlet of heated shell
11 outflows.By being heated during various oil guide grooves, interior energy increases fuel oil, and surface tension and the latent heat of vaporization reduce,
It makes it easier to be atomized.In the structure, fuel flow direction is opposite with high-temp waste gas circulation direction.
As shown in figure 3, including passing through fuel pipe by dextrad for the atomization system comprising above-mentioned fuel-oil atmozation heating device
Left sequentially connected fuel tank, high-pressure oil pump, fuel-oil atmozation heating device, oil common rail system and fuel injector, fuel-oil atmozation add
Thermal is located at exhaust pipe of engine stage casing, and fuel inlet 10 and fuel outlet 11 are connect with fuel pipe.Fuel storage exists
Fuel tank 01 is conveyed to fuel-oil atmozation heating device 03 by high-pressure oil pump 02, will by exhaust pipe high-temp waste gas heated fuel oil
Fuel oil after heating is sent into fuel common-rail 04 and fuel injector 05, into cylinder spray burning.The system connection type is higher
It is enough to overcome vapour lock caused by 03 high temperature fuel oil of fuel-oil atmozation heating device under pressure, by exhaust pipe of engine high temperature
Exhaust gas heats heating device intermediate fuel oil, not the other additional energies of consumption of engine, and tail pipe exhaust temperature, is heated
Fuel oil mild engine fuel consumption realize Auto-matching, reduce the difficulty of electrical equipment control.
The present invention controls fuel oil maximum heating temperature within 400 DEG C, to eliminate the oxidation knot generated under fuel oil high temperature
Burnt phenomenon improves fuel oil capacity usage ratio.Fuel oil is in liquid condition at normal temperatures, and the gravitation of liquid surface molecule is more than reprimand
Power, it is difficult to which the conversion from liquid phase to gas phase is evaporated, when fuel oil temperature increases, fuel molecule interior energy increases, and starts to accelerate to steam
Hair process is just transformed into supercriticality when fuel oil temperature postcritical from liquid, in the supercritical state, gas-liquid it
Between interface disappear, because without surface tension, gasification latent heat zero, density ratio general gas flow wants big two orders of magnitude, with
Liquid is close, its ratio of viscosities liquid is small, and diffusion velocity is faster than liquid, so having preferable mobility and transfer performance.This hair
The fuel oil temperature of bright heating device controls 400 DEG C of Trans-critical cycles and supercritical range below, in fuel injector by pressure energy
Under the action of injection kinetic energy, quick break at the elaioleucite of 50nm or so, spray is often recycled particularly with petrol engine by fuel oil
Oil concentration improves 5,000,000 times or so than existing atomization technique, greatly improves in-cylinder combustion characteristic.
40 can be kept especially for petrol engine:1 compared with lean mixture when stable ignition burn, than existing atomization technique
Fuel-economizing 30%-50%, compression ratio are increased to 14:1 or so, engine thermal efficiency improves 6% or more, in low temperature oxygen-enriched combusting environment
Under, NOx and pm2.5 particles significantly reduce in exhaust emissions.And the present invention also has simple in structure, of low cost, various works
The characteristics of continuous seamless linking, is realized in operation under condition.
Although the embodiments of the present invention have been disclosed as above, but its is not only in the description and the implementation listed
With, for those skilled in the art, can other modification easy to implement, for example, can not be set to simplify design
Set surge-chamber;The position of fuel inlet 10 and fuel outlet 11 can also exchange, i.e., fuel inlet is located at tail pipe exhaust inflow
Direction side, fuel outlet 11 are located at tail pipe exhaust outflow direction side;Thermal-arrest fin also can be used common in addition to rectangular
The heat collecting sheet of other types and shape.In short, the present invention does not limit specific details and the legend as shown herein with description.
Claims (10)
1. a kind of heat energy from waste gas engine fuel is atomized heating device, which is characterized in that including heated shell, the heated shell
For the hollow tube-shape of both ends open, it is provided with fuel inlet and fuel outlet in heated shell, heated shell is internally provided with two
The hollow tube-shape heats of end opening is provided with thermal-arrest fin in heats;The heats is equipped with multiple annulus
The oil groove partition board of shape, oil groove partition board top and lowermost end are equipped with opening, and annular oil guide groove is formed between adjacent oil groove partition board, oil
Slot partition board and the cavity of the heats first half form oil guide groove, and lower oil guide groove is formed with the cavity of heats lower half,
Annular oil guide groove, upper oil guide groove and lower oil guide groove form fuel flow path;Fuel inlet is connected to lower oil guide groove one end, fuel outlet
It is connected to the lower oil guide groove other end.
2. heat energy from waste gas engine fuel according to claim 1 is atomized heating device, which is characterized in that the lower Oil Guide
Kicker baffle is provided among slot, if lower oil guide groove is divided into the stem portion mutually completely cut off by kicker baffle.
3. heat energy from waste gas engine fuel according to claim 2 is atomized heating device, which is characterized in that it is described be oriented to every
Plate is arranged 1~2.
4. heat energy from waste gas engine fuel according to claim 1 is atomized heating device, which is characterized in that the heating core
The import surge-chamber of annular is set at the position of external wall face fuel inlet, annular is set at the position of face fuel outlet
Surge-chamber is exported, import surge-chamber and outlet surge-chamber are connected to lower oil guide groove both ends respectively.
5. heat energy from waste gas engine fuel according to claim 1 is atomized heating device, which is characterized in that the oil groove every
Plate is spaced substantially equidistant setting in an axial direction.
6. heat energy from waste gas engine fuel according to claim 1 is atomized heating device, which is characterized in that the thermal-arrest wing
Piece is surrounded by hollow barrel-type along heats inner wall.
7. a kind of heat energy from waste gas engine fuel atomization system, which is characterized in that including as described in any one of claim 1-6
Fuel-oil atmozation heating device, the fuel-oil atmozation heating device are located at exhaust pipe of engine stage casing, and fuel inlet and fuel oil go out
Mouth is connect with fuel pipe.
8. heat energy from waste gas engine fuel atomization system according to claim 7, which is characterized in that the atomization system is also
Including fuel tank, high-pressure oil pump, oil common rail system and fuel injector, the fuel tank, high-pressure oil pump, fuel-oil atmozation heating dress
It sets, oil common rail system and fuel injector are sequentially connected by fuel pipe.
9. heat energy from waste gas engine fuel atomization system according to claim 7 or 8, which is characterized in that the fuel spray
The fuel inlet for changing heating device is located at tail pipe exhaust outflow direction side, and fuel outlet is located at tail pipe exhaust inflow direction
Side.
10. heat energy from waste gas engine fuel atomization system according to claim 7 or 8, which is characterized in that the fuel oil adds
Hot temperature is within 400 DEG C.
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CN201810589757.7A CN108506121A (en) | 2018-06-08 | 2018-06-08 | A kind of heat energy from waste gas engine fuel atomization heating device and atomization system |
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CN201810589757.7A CN108506121A (en) | 2018-06-08 | 2018-06-08 | A kind of heat energy from waste gas engine fuel atomization heating device and atomization system |
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