CN108505505B - Vortex type water garbage cleaning device - Google Patents
Vortex type water garbage cleaning device Download PDFInfo
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- CN108505505B CN108505505B CN201810520873.3A CN201810520873A CN108505505B CN 108505505 B CN108505505 B CN 108505505B CN 201810520873 A CN201810520873 A CN 201810520873A CN 108505505 B CN108505505 B CN 108505505B
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B15/00—Cleaning or keeping clear the surface of open water; Apparatus therefor
- E02B15/04—Devices for cleaning or keeping clear the surface of open water from oil or like floating materials by separating or removing these materials
- E02B15/10—Devices for removing the material from the surface
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
- Y02A20/20—Controlling water pollution; Waste water treatment
- Y02A20/204—Keeping clear the surface of open water from oil spills
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Abstract
一种漩涡式水上垃圾清理装置,顶板经支撑杆固定有两个螺旋驱动器,顶板上固定的四根导轨上分别固定有一个浮块,四根导轨下端固定马达支座,马达安装在马达支座上,马达轴上安装有漩涡叶片。开口向内的两个垃圾箱固定在顶板下面。方网四个角的滚轮与四根导轨构成滚动副;还有由卷扬机组成的方网上下行移动机构以及由步进电机及滚珠丝杠组成的左右扒手移动机构。本装置具有体积小,结构简单,操作控制方便,收集效率高等特点。
A vortex type water garbage cleaning device, the top plate is fixed with two screw drivers through the support rod, a floating block is respectively fixed on the four guide rails fixed on the top plate, the motor support is fixed at the lower end of the four guide rails, and the motor is installed on the motor support On, swirl blades are installed on the motor shaft. Two dustbins opening inwardly are fixed under the top plate. The rollers at the four corners of the square net and the four guide rails form a rolling pair; there is also an up and down movement mechanism on the square net composed of a hoist and a left and right pickpocket movement mechanism composed of a stepping motor and a ball screw. The device has the characteristics of small size, simple structure, convenient operation and control, and high collection efficiency.
Description
技术领域technical field
本发明涉及垃圾清理装置,特别涉及一种漩涡式水上垃圾清理装置。The invention relates to a garbage cleaning device, in particular to a whirlpool type water garbage cleaning device.
背景技术Background technique
传统的湖面垃圾清理,主要以人工清理为主,通过大网或者机械臂对湖面垃圾进行捡拾,但现有的方式只能清理湖面上体积较大的垃圾,对于细小漂浮物却并不能做到有效清理。The traditional cleaning of garbage on the lake surface is mainly manual cleaning, and the garbage on the lake surface is picked up by a large net or a robotic arm. However, the existing methods can only clean up the larger garbage on the lake surface, but cannot do it for small floating objects. Clean up effectively.
目前,也有一些针对水上垃圾进行收集的机械装置。主要包括履带收集、机械臂收集船、机械格栅、网类机器、泵类过滤装置等五种解决方案。虽然这些装置对垃圾都有收集的效果,但对于漂浮的小垃圾的收集都存在不足:(1)履带式收集,通过特定结构的履带搬运水面垃圾最后回转收集到箱体中,可以高效率的收集各类较大型垃圾,但缺乏聚集功能,容易忽略细小的垃圾;(2)机械臂式装置,即采用悬臂式安装,漂浮垃圾打捞机构进行移动,提供独立动力源,结构复杂,体积大时安装难度大,且打捞效率低,机械故障率高,不利于长时间的连续工作;(3)机械格栅,对安装位置要求高、清理能力有限,由于过水要求不能过分小化网孔,效率低下不能集中处理;(4)网类机器可以比较灵活的处理水上垃圾,但由于垃圾的漂浮和分散的特性效率较低;(5)泵类过滤装置通过不间断的在水中通过水的抽泵外加网状过滤装置可以除去水中的漂浮物,但存在耗能较大等问题。At present, there are also some mechanical devices for collecting garbage on water. It mainly includes five solutions including crawler collection, mechanical arm collection boat, mechanical grille, net machine, and pump filter device. Although these devices have the effect of collecting garbage, there are deficiencies in the collection of small floating garbage: (1) Crawler collection, which uses crawlers with a specific structure to carry garbage on the surface of the water and finally rotates and collects it into the box, which can be efficiently collected. Collect all kinds of larger garbage, but lack of aggregation function, easy to ignore small garbage; (2) mechanical arm device, that is, cantilever installation, floating garbage salvage mechanism to move, provide independent power source, complex structure, large volume The installation is difficult, and the salvage efficiency is low, the mechanical failure rate is high, and it is not conducive to continuous work for a long time; (3) the mechanical grille has high requirements for the installation position and limited cleaning ability. The efficiency is low and cannot be processed in a centralized manner; (4) the net machine can handle the garbage on the water more flexibly, but the efficiency is low due to the characteristics of floating and dispersing of the garbage; A pump plus a mesh filter can remove floating objects in the water, but there are problems such as high energy consumption.
由此有必要设计一种能够同时实现聚集和收集两种功能的垃圾收集装置,提升对漂浮小垃圾的处理效率。Therefore, it is necessary to design a garbage collection device that can realize two functions of gathering and collecting at the same time, so as to improve the processing efficiency of small floating garbage.
发明内容Contents of the invention
本发明的目的是提供一种用于湖面垃圾清理,体积小,结构简单、操作控制方便、收集效率高的漩涡式水上垃圾清理装置。The object of the present invention is to provide a vortex type water garbage cleaning device for cleaning lake surface garbage, which has small volume, simple structure, convenient operation and control, and high collection efficiency.
本发明的目的是通过以下技术方案来实现的:The purpose of the present invention is achieved through the following technical solutions:
一种漩涡式水上垃圾清理装置,长方形的顶板的下方一左一右地固定有两个垃圾箱,两个垃圾箱的开口向内;顶板左右对称地分别固定有一支杆,每一支杆下端固联有一螺旋驱动器,该驱动器由设置在外壳内的电机轴上的螺旋桨组成;顶板下面竖向固定有四根导轨,方网的四个角上分别固定有一个滚轮,该四个滚轮分别与四根导轨构成滚动副,方网移动机构为:顶板上中部位置安装有一竖向步进电机,竖向步进电机的轴经联轴器与一竖向设置的滚珠丝杠连接,方网底部固定有一个十字形托架,拉杆下端连接该托架,拉杆上端固定在螺母上,该螺母旋接在滚珠丝杠上;上述方网移动机构或者为:顶板底面中部安装有一电动卷扬机,方网底部固定有一个十字形托架,电动卷扬机的钢丝绳外端连接该托架;A vortex-type water garbage cleaning device, two garbage bins are fixed on the bottom of the rectangular top plate, one on the left and one on the right, and the openings of the two garbage boxes are facing inward; one rod is fixed on the top board symmetrically on the left and right, and the lower end of each rod is There is a screw driver in the solid connection, which is composed of a propeller arranged on the motor shaft in the casing; four guide rails are fixed vertically under the top plate, and a roller is fixed on the four corners of the square net, and the four rollers are respectively connected with the Four guide rails form a rolling pair. The moving mechanism of the square net is as follows: a vertical stepping motor is installed in the middle of the top plate, and the shaft of the vertical stepping motor is connected with a vertical ball screw through a coupling. A cross-shaped bracket is fixed, the lower end of the pull rod is connected to the bracket, the upper end of the pull rod is fixed on the nut, and the nut is screwed on the ball screw; the moving mechanism of the above-mentioned square net may be: an electric winch is installed in the middle of the bottom surface of the top plate, and the square net A cross-shaped bracket is fixed at the bottom, and the outer end of the wire rope of the electric winch is connected to the bracket;
上述四根导轨上分别经一个支撑杆固定有一个浮块;A floating block is respectively fixed on the above four guide rails via a support rod;
四根导轨下端固定有一马达支座,马达安装在马达支座上,竖向布置的马达轴上安装有漩涡叶片;The lower ends of the four guide rails are fixed with a motor support, the motor is installed on the motor support, and the vertically arranged motor shaft is equipped with vortex blades;
顶板底面左右对称地设置有相同结构的左、右扒手移动机构,该右扒手移动机构为:横向步进电机的轴经联轴器连接减速器后,与滚珠丝杠联接,右扒手上的滚轮一与固定化顶板底面的导轨一构成滚动副,且右扒手固定在与该滚珠丝杠旋接的螺母上;太阳能电池板固定在顶板顶面上。The left and right pickpocket moving mechanisms of the same structure are arranged symmetrically on the bottom of the top plate. The right pickpocket moving mechanism is: the shaft of the horizontal stepping motor is connected to the reducer through a coupling, and then connected to the ball screw. The roller on the right pickpocket One and the guide rail one on the bottom surface of the fixed top plate form a rolling pair, and the right pickpocket is fixed on the nut screwed with the ball screw; the solar battery panel is fixed on the top surface of the top plate.
所述顶板顶面上固定有电源,该电源为蓄电池,所述太阳能电池板通过充电器连接蓄电池为蓄电池充电,该电源为竖向步进电机、两个横向步进电机、马达螺旋驱动器的电机以及电动卷扬机用电设备供电。A power supply is fixed on the top surface of the top plate, and the power supply is a storage battery. The solar panel is connected to the storage battery through a charger to charge the storage battery. And the electric hoist is powered by electrical equipment.
还具有对上述用电设备进行供电和断电的遥控系统。It also has a remote control system for powering on and off the electric equipment.
本装置中,四个浮力块与四根导轨分别连接;收集网通过其四个顶点的滑轮与四根垂直导轨实现配合;太阳能电池板下面的顶板的底面上有两根水平导轨,两个扒手分别通过滑轮与水平导轨实现配合。当收集网处于顶部时,太阳能电池板下的顶板、垃圾箱、收集网三者构成密封的长方体。In this device, four buoyancy blocks are respectively connected with four guide rails; the collection net cooperates with four vertical guide rails through the pulleys at its four vertices; there are two horizontal guide rails on the bottom surface of the roof below the solar panel, and two pickpockets Cooperate with the horizontal guide rail through the pulley respectively. When the collection net was at the top, the top plate under the solar panel, the dustbin and the collection net formed a sealed cuboid.
本装置的工作过程和原理是:人工遥控装置即遥控系统到达湖面指定位置后启动,在太阳能板的供能条件下驱动漩涡叶片旋转产生影响特定范围的漩涡,此范围内湖面垃圾即在旋转漩涡作用下向漩涡中心也即装置中心聚集,到达收集网即方网的上面,一定时间后网上垃圾聚集量达到一定程度。此时,网通过其四个顶点的滑轮在四根导轨上由电动卷扬机实现同步向上移动实现垃圾与湖面的分离。最终,网到达垃圾箱底部中间,与其紧密贴合形成封闭空间。两扒手在丝杠步进电机作用下,通过滑轮沿导轨分别向垃圾箱两侧移动,将网上垃圾推入垃圾箱两侧凸出处,实现对垃圾的容纳。单次收集完成后,网快速沿导轨下降至原高度,重复以上作业过程,实现垃圾反复收集。太阳能板的功能条件下驱动两螺旋驱动器实现在湖面的位置切换,多次作业以扩大装置清洁湖面的范围。The working process and principle of this device are: the artificial remote control device, that is, the remote control system, starts after reaching the designated position on the lake surface, and drives the vortex blades to rotate under the energy supply of the solar panel to generate a vortex that affects a specific range. The lake surface garbage within this range is in the rotating vortex Under the action, it gathers toward the center of the vortex, that is, the center of the device, and reaches the top of the collection net, that is, the square net. After a certain period of time, the amount of garbage accumulated on the net reaches a certain level. At this time, the net moves upwards synchronously on the four guide rails by the electric hoist through the pulleys at its four vertices to separate the garbage from the lake surface. Eventually, the net reaches the middle of the bottom of the bin, where it fits tightly to form a closed space. Under the action of the lead screw stepping motor, the two pickpockets move to the two sides of the garbage bin respectively along the guide rail through the pulley, and push the garbage on the net into the protrusions on both sides of the garbage box, so as to realize the accommodation of the garbage. After the single collection is completed, the net quickly descends to the original height along the guide rail, and repeats the above operation process to realize repeated collection of garbage. Under the functional condition of the solar panel, the two helical drivers are driven to realize the position switching on the lake surface, and multiple operations are performed to expand the scope of the device to clean the lake surface.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、本清理装置,根据漩涡原理来实现湖面垃圾的聚集与清理功能,垃圾不会相对于水面漂移,让垃圾自投罗网并一网打尽,装置结构原理简单,收集效率高,安全可靠,不会对湖面产生二次污染;1. This cleaning device realizes the collection and cleaning function of garbage on the lake surface according to the principle of the vortex. The garbage will not drift relative to the water surface, so that the garbage can be thrown into the net and wiped out in one go. The structure of the device is simple, the collection efficiency is high, safe and reliable, and it will not damage Secondary pollution on the lake surface;
2、本清理装置,设置有太阳能板以及充电器,使整个装置续航性更高,工作能力更强。减少能源的消耗,绿色环保。通过遥控实现漩涡系统开闭,以及装置的移动,符合我们要求的方便,简单,自动化以及智能化;2. The cleaning device is equipped with a solar panel and a charger, so that the whole device has a higher battery life and a stronger working ability. Reduce energy consumption, green and environmental protection. The opening and closing of the vortex system and the movement of the device are realized by remote control, which meets our requirements for convenience, simplicity, automation and intelligence;
3、本清理装置,收集网的周期运动,两螺旋驱动器对湖面的位置切换,减少装置上岸次数,节省人力、物力。3. The cleaning device, the periodic movement of the collection net, and the position switching of the two screw drives on the lake surface reduce the number of times the device goes ashore and save manpower and material resources.
附图说明Description of drawings
图1是本装置的整体结构图。Fig. 1 is the overall structure diagram of this device.
图2是图1的仰视方向立体图(增设了太阳能电池板)。Fig. 2 is a bottom perspective view of Fig. 1 (solar panels are added).
图3是图2所示左、右扒手与同一导轨滚动配合的示意图。Fig. 3 is a schematic diagram of the rolling cooperation between the left and right pickpockets shown in Fig. 2 and the same guide rail.
图4是图1、图2所示方网(即方形网)的滚轮与导轨滚动配合的示意图。Fig. 4 is a schematic diagram of the rolling cooperation between the rollers and the guide rails of the square net (ie the square net) shown in Fig. 1 and Fig. 2 .
图5、图6分别是图1所述方网与十字形托架的俯视图和主视图(主视图中,十字形托架位于方网下面)。Fig. 5, Fig. 6 are respectively the top view and the front view of the square net and the cross-shaped bracket described in Fig. 1 (in the front view, the cross-shaped bracket is located under the square net).
图7是图6的立体图。FIG. 7 is a perspective view of FIG. 6 .
图8是图2所示垃圾箱(图2中左垃圾箱)的立体图。Fig. 8 is a perspective view of the dustbin shown in Fig. 2 (the left dustbin in Fig. 2).
具体实施方式Detailed ways
下面结合附图和具体实施例对本装置做进一步详细的说明。The device will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
附图中,1-马达;2-马达支座;3-(浮块)支撑杆;4-顶板;5-垃圾箱;6-支架;7-导轨;8-浮块;9-(驱动器)支杆;10-方网;11-螺旋桨;12-(螺旋桨)外壁;13-漩涡叶片;14-滚轮;15-右扒手;16-滚轮一;17-导轨一;18-太阳能电池板;19-横向步进电机;20-电源;21-竖向步进电机。In the accompanying drawings, 1-motor; 2-motor support; 3-(floating block) support rod; 4-top plate; 5-dust bin; 6-support; 7-guide rail; 8-floating block; 10-square net; 11-propeller; 12-(propeller) outer wall; 13-vortex blade; 14-roller; 15-right pickpocket; 16-roller one; 17-guide rail one; 18-solar panel; 19 -horizontal stepping motor; 20-power supply; 21-vertical stepping motor.
图1、图2示出,一种漩涡式水上垃圾清理装置,长方形的顶板4的下方一左一右地固定有两个垃圾箱5,两个垃圾箱的开口向内;顶板4左右对称地分别固定有一支杆9,每一支杆9下端固联有一螺旋驱动器,该驱动器由设置在外壳12内的电机轴上的螺旋桨11组成;顶板4下面竖向固定有四根导轨7,方网10的四个角上分别固定有一个滚轮14,该四个滚轮14分别与四根导轨7构成滚动副,方网移动机构为:顶板上中部位置安装有一竖向步进电机21,竖向步进电机的轴经联轴器与一竖向设置的滚珠丝杠连接,方网10底部固定有一个十字形托架,拉杆下端连接该托架,拉杆上端固定在螺母上,该螺母旋接在滚珠丝杠上;上述方网移动机构或者为:顶板4底面中部安装有一电动卷扬机,方网10底部固定有一个十字形托架,电动卷机的钢丝绳外端连接该托架;Fig. 1, Fig. 2 show, a kind of vortex type water rubbish cleaning device, the bottom of the rectangular top plate 4 is fixed with two dustbins 5 on the left and right, the openings of the two dustbins are inward; the top board 4 is left and right symmetrical A rod 9 is respectively fixed, and the lower end of each rod 9 is fixedly connected with a screw driver, which is composed of a propeller 11 arranged on the motor shaft in the housing 12; four guide rails 7 are vertically fixed below the top plate 4, and the square net The four corners of 10 are respectively fixed with a roller 14, and the four rollers 14 and four guide rails 7 form a rolling pair respectively. The shaft of the feeder motor is connected with a vertical ball screw through a coupling. A cross-shaped bracket is fixed on the bottom of the square net 10. The lower end of the pull rod is connected to the bracket. The upper end of the pull rod is fixed on the nut, which is screwed on the On the ball screw; the above-mentioned square net moving mechanism may be: an electric hoist is installed in the middle of the bottom surface of the top plate 4, a cross-shaped bracket is fixed on the bottom of the square net 10, and the outer end of the wire rope of the electric hoist is connected to the bracket;
上述四根导轨7上分别经一个支撑杆3固定有一个浮块8;A floating block 8 is respectively fixed on the four guide rails 7 via a support rod 3;
四根导轨7下端固定有一马达支座2,马达1安装在马达支座上,竖向布置的马达1轴上安装有漩涡叶片13;The lower ends of the four guide rails 7 are fixed with a motor support 2, the motor 1 is installed on the motor support, and the vertically arranged motor 1 shaft is equipped with a vortex blade 13;
顶板4底面左右对称地设置有相同结构的左、右扒手移动机构,该右扒手移动机构为:横向步进电机19的轴经联轴器连接减速器后,与滚珠丝杠联接,右扒手15上的滚轮一16与固定化顶板底面的导轨一17构成滚动副,且右扒手15固定在与该滚珠丝杠旋接的螺母上;太阳能电池板18固定在顶板4顶面上。四根导轨7的俯视形状与方网的形状相同。电动卷扬机是用卷筒缠绕钢丝绳提升重物的小型起重设备。卷扬机钢丝绳内端固定在卷筒上。The left and right pickpocket moving mechanisms of the same structure are symmetrically arranged on the left and right sides of the top plate 4 bottom surface. Roller one 16 on top and the guide rail one 17 of immobilization top plate bottom surface constitute rolling pair, and right pickpocket 15 is fixed on the nut that is screwed in with this ball screw; Solar panel 18 is fixed on top plate 4 top surfaces. The plan view shape of four guide rails 7 is identical with the shape of square net. The electric hoist is a small lifting device that uses a drum to wind a wire rope to lift heavy objects. The inner end of the hoist wire rope is fixed on the drum.
方网在竖直方向的上升和下降可通过电动卷扬机实现,也可通过竖向丝杠的转动实现,该丝杠上的螺母沿丝杠作竖直向上或向下移动,从而通过拉杆带动方网实现竖直方向的向上或向下的移动。横向步进电机19(指横向布置的电机)安装在顶板外侧(如图1、图2),也可安装在顶板内侧。The rise and fall of the square net in the vertical direction can be realized by the electric hoist, or by the rotation of the vertical lead screw. The nut on the lead screw moves vertically upward or downward along the lead screw, so that the square net is driven by the pull rod. The net realizes vertical upward or downward movement. Horizontal stepper motor 19 (referring to the motor of transverse arrangement) is installed on top board outside (as Fig. 1, Fig. 2), also can be installed on top board inside.
顶板4顶面上固定有电源20,该电源20为蓄电池,所述太阳能电池板18通过充电器连接蓄电池为蓄电池充电,该电源为竖向步进电机21、两个横向步进电机19、马达1螺旋驱动器的电机以及电动卷扬机用电设备供电。A power supply 20 is fixed on the top surface of the top plate 4, and the power supply 20 is a storage battery. The solar panel 18 is connected to the storage battery through a charger to charge the storage battery. The power supply is a vertical stepping motor 21, two horizontal stepping motors 19, a motor 1 The motor of the screw drive and the electrical equipment of the electric winch are powered.
还具有对上述用电设备进行供电和断电的遥控系统。It also has a remote control system for powering on and off the electric equipment.
本装置主要根据漩涡原理来实现湖面垃圾的聚集与清理功能,通过漩涡叶片产生漩涡使得湖面垃圾有效聚集,在垃圾传动装置的作用下将聚拢垃圾收入垃圾箱内,可高效率收集湖面散乱垃圾,有效减少人工清理的工作量。This device is mainly based on the vortex principle to realize the collection and cleaning function of the lake surface garbage. The vortex is generated by the vortex blades to effectively gather the lake surface garbage. Effectively reduce the workload of manual cleaning.
1.扒手移动的原理:步进电机旋转,滚珠丝杠带动扒手平移,将方网上的垃圾扒入垃圾箱。1. The principle of pickpocket movement: the stepper motor rotates, and the ball screw drives the pickpocket to translate, and picks up the garbage on the square net into the garbage bin.
2.方网上升的原理:步进电机与滚珠丝杠配合起来,实现了方网在竖直方向上的平移;方网底部有一十字形的托架,托架与滚珠丝杠连接;步进电机转动,托架带动方网平移。或者,通过电动卷扬机实现竖直方向的上、下移动。2. The rising principle of the square net: the stepping motor cooperates with the ball screw to realize the translation of the square net in the vertical direction; there is a cross-shaped bracket at the bottom of the square net, and the bracket is connected with the ball screw; The motor rotates, and the bracket drives the square net to translate. Or, the up and down movement in the vertical direction is realized by the electric winch.
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