It is a kind of to be used for the shaping carding apparatus and its application method that cereal teds
Technical field
The invention belongs to cereal ted technical field more particularly to a kind of shaping carding apparatus tedded for cereal and its
Application method.
Background technology
It is well known that China is large agricultural country in the world, the annual food crops for producing and exporting of China disregard it
Number.It after grain harvesting, needs to carry out being exposed to the sun or drying for grain, wherein to be exposed to the sun be that a cost is relatively low, does not pollute ring
The power-economizing method in border.When cereal paving is sprinkled upon vacant lot and be exposed to the sun by general peasant household, cereal, which is substantially, to be shakeout, and is occupied prodigious
Space, and the light-receiving area of cereal is also very small, cause cereal be exposed to the sun it is a large amount of to that when the requirement of saturated with water, need to expend
Time.Although peasant household can be using the agricultural tool such as rake to rolling in the cereal divided, its amount of labour is big, cereal
The ridge shape of formation is irregular and uneven, to the effect unobvious played of being exposed to the sun of cereal.To solve the above problems, proposing a kind of
The shaping carding apparatus and its application method tedded for cereal.
Invention content
Goal of the invention:In order to overcome the deficiencies in the prior art, the present invention provide it is a kind of tedded for cereal it is whole
Shape carding apparatus and its application method, the automatic shaping for carrying out cereal combs, efficient, and can be in the cereal divided
Shaping is carried out, the cereal hump that multiple continuous and vertical sections are in isosceles triangle is formed, increases the light-receiving area of cereal, shorten
The time that cereal teds is convenient for large-scale promotion.
Technical solution:To achieve the above object, a kind of shaping carding apparatus tedded for cereal of the invention, including it is whole
Shape carding element and two mobile holders, two mobile holders are separately positioned on the both sides for dividing cereal, across dividing paddy
Object connects two mobile holder settings there are two the slide bar being mutually parallel, and the shaping carding element is removably set on two
On a slide bar, and the shaping portion of shaping carding element can deeply divide in cereal;It is respectively arranged on two mobile holders
The rope of winch, two winches is connect with shaping carding element, and shaping portion deeply divides the shaping comb in cereal
Reason component can move back and forth in alternating drawing two slide bars of lower edge of two winches, and it is in isosceles to form multiple continuous and vertical sections
The cereal hump of triangle.
Further, the shaping carding element includes crossbeam, orthopaedic component and two carding elements, the crossbeam both ends
It is provided with through-hole, the through-hole is equipped with slide bar;The orthopaedic component includes multiple dressing sticks being arranged side by side, Mei Gesuo
It states dressing stick and below the crossbeam is fixed at by connecting pole;
The dressing stick includes positive three prism and two positive trigone cones, the positive three prism of each dressing stick
One of corner angle are arranged downward, and it is logical in the shaping of isosceles triangle that vertical section is constituted between the adjacent positive three prism
Road, two triangular facets that the bottom surfaces of two positive trigone cones is separately connected positive three prism are integrally formed structure, and two
The vertex of positive trigone cone is arranged towards respective at a distance of closer mobile holder;
Two carding elements are symmetricly set on about connecting pole on positive three prism;The carding element include across
The conveyer belt and delivery board of whole positive three prism settings, the crossbeam bottom is extended straight down, and there are two about connection
The baffle of column symmetry, the conveyer belt is arranged between baffle and delivery board, and the upper band of the lower end of baffle and conveyer belt is interior
Lateral edges are concordant;The delivery board is obliquely installed by the supporting rod being arranged on positive three prism, the delivery board it is high-end
It is concordant with the outer ledge of upper band of conveyer belt, the junction at the short end and positive three prism and positive trigone cone of the delivery board
Concordantly, and the cereal contact surface of delivery board and the ramp of positive trigone cone are in same plane.
Further, the cereal conveying direction of the conveyer belt is identical as the mobile moving direction of holder.
Further, the mobile holder include from top to bottom be relatively fixed the first support plate of setting, lifting gear and
Second support plate, the winch are fixed in the first support plate, and fixed pulley is additionally provided in first support plate, described
The exit of the rope of winch is connected and fixed across fixed pulley with crossbeam;The bottom of second support plate is provided with idler wheel, institute
State that idler wheel is mating to be provided with drive component, brake assemblies and idler wheel controller.
Further, distance-sensor is provided on the crossbeam, the edge of first support plate is provided with and distance
The level circular slab of inductor.
Further, further include master controller and for electric installation;The signal sending end of the master controller is controlled with winch
The signal receiving end of device connects;The signal sending end of the master controller and the signal receiving end of conveyor belt control device connect;Institute
The signal sending end for stating master controller is connect with the signal receiving end of lifting gear controller;The signal of the master controller receives
End is connect with the signal receiving end of idler wheel controller;The signal receiving end of the master controller and the signal of distance-sensor are sent
End connection.
Further, it is shaping carding element and its that input, which has safe distance, the safe distance, in the master controller
In mobile holder distance-sensor and circular slab under safety margins distance state distance value.
A kind of application method of the shaping carding apparatus tedded for cereal, is as follows:
Step 1:Shaping combs setting position and places, and entire shaping carding apparatus is placed in the edge for dividing cereal;
Step 2:Shaping combs component locations adjustment, opens one of distance-sensor, distance-sensor detecting distance
And data are passed to master controller, and comparing is carried out with safe distance, when detecting distance is with safe distance difference, master control
The signal sending end of device sends signal to winch controller, and after the signal receiving end of winch controller receives signal, control corresponds to
Winch start, shaping carding element moves under the pulled by cable of winch, when detecting distance is identical as safe distance, stops
Only;
Step 3:Dressing stick height adjusts, and under the control action of master controller, lifting gear, which declines, carries out dressing stick height
Degree adjustment, is divided until dressing stick stretches into cereal, is stopped;
Step 4:Another distance-sensor is also opened;
Step 5:Shaping combs operation, under the control action of master controller, winch far from shaping carding element and defeated
Band is sent to start simultaneously, pulled by cable shaping carding element moves the shaping for divide cereal, and conveyer belt is by extra cereal
It transfers out;
Distance-sensor into row distance real-time detection, when detecting distance that master controller receives with safe distance again
When identical, under master controller control action, winch is closed, and lifting gear increases, and master controller way roller controller sends letter
Number, idler wheel controller control drive component starts and idler wheel is driven to roll, and shaping carding apparatus is made to move forward a shaping comb
After the length for managing component, idler wheel controller controls brake assemblies and carries out brake;
Under master controller control action, lifting gear declines again, is divided in cereal until dressing stick stretches into, and stops;
Then, master controller controls the startup of another winch, and the movement of pulled by cable shaping carding element carries out dividing paddy
The shaping of object, conveyer belt transfer out extra cereal;
Step 6:Under master control control action, step 4 constantly repeats, and the shaping until completing entirely to divide cereal is made
Industry.
Advantageous effect:The a kind of of the present invention is used for the shaping carding apparatus and its application method that cereal teds, and has following
The advantageous effect of two aspects:
(1) shaping for carrying out cereal automatically combs, time saving and energy saving, efficient, is convenient for large-scale promotion;
(2) multiple continuous and vertical sections can be formed in isosceles triangle to carrying out shaping in the cereal divided
Cereal hump increases the light-receiving area of cereal, shortens the time that cereal teds.
Description of the drawings
Attached drawing 1 is the overall structure diagram of shaping carding apparatus;
Attached drawing 2 is the vertical view of shaping carding apparatus;
Attached drawing 3 is the structural decomposition diagram of shaping carding element;
Attached drawing 4 is the front view of shaping carding element;
Attached drawing 5 is the side view of shaping carding element;
Attached drawing 6 is the structural schematic diagram that shaping combs block;
Attached drawing 7 is the semi-cutaway that shaping combs block.
Specific implementation mode
The present invention is further described below in conjunction with the accompanying drawings.
As shown in attached drawing 1 to attached drawing 7, a kind of shaping carding apparatus tedded for cereal, including 3 He of shaping carding element
Two mobile holders 1, two mobile holders 1 are separately positioned on the both sides for dividing cereal 9, and two are connected across cereal 9 is divided
There are two the slide bar 2 being mutually parallel, the shaping carding element 3 is removably set on two cunnings for a setting of mobile holder 1
On bar 2, and the shaping portion of shaping carding element 3 can deeply divide in cereal 9;It is respectively arranged on two mobile holders 1
The rope 151 of winch 15, two winches 15 is connect with shaping carding element 3, and shaping portion deeply divides the institute in cereal 9
Stating shaping carding element 3 can move back and forth in alternating drawing two slide bars 2 of lower edge of two winches 15, be formed multiple continuous and perpendicular
Straightforward face is in the cereal hump of isosceles triangle, increases the light-receiving area of cereal, shortens the time that cereal teds, and cereal is whole
Shape is efficient, time saving and energy saving.
The shaping carding element 3 includes crossbeam 31, orthopaedic component 34 and two carding elements 33,31 both ends of the crossbeam
It is provided with through-hole 311, the through-hole 311 is equipped with slide bar 2;The orthopaedic component 34 includes multiple shapings being arranged side by side
Block 341, each dressing stick 341 are fixed at 31 lower section of crossbeam by connecting pole 35.
The dressing stick 341 includes positive three prism 3411 and two positive trigone cones 3412, each dressing stick 341
One of positive three prism 3411 corner angle be arranged downward, in order to ensure that cereal shaping is formed multiple continuous and vertical cut
Face is in the cereal hump of isosceles triangle, and vertical section is constituted between the adjacent positive three prism 3411 in isosceles triangle
The bottom surface of shaping channel 7, two positive trigone cones 3412 is separately connected two triangular facets composition of positive three prism 3411
Integral structure, and the vertex of two positive trigone cones 3412 reduces shaping towards being respectively arranged at a distance of closer mobile holder 1
The resistance that block 341 is subject in reforming process makes it easier to carry out shaping to dividing cereal 9.
Two carding elements 33 are symmetricly set on about connecting pole 35 on positive three prism 3411;The carding element
33 include the conveyer belt 331 being arranged across whole positive three prisms 3411 and delivery board 332, and 31 bottom of the crossbeam is straight down
Be extended there are two about 35 symmetrical baffle 32 of connecting pole, the setting of the conveyer belt 331 baffle 32 and delivery board 332 it
Between, baffle 32 plays the role of blocking to extra cereal, it is made to accumulate on the upper band 3311 of conveyer belt 331, and baffle 32
Lower end 321 it is concordant with the inside edge 33111 of upper band 3311 of conveyer belt 331, ensure crevice place will not squeeze into cereal;It is described
Delivery board 332 is obliquely installed by the supporting rod 34 being arranged on positive three prism 3411, convenient for extra cereal in follow-up paddy
Risen under the promotion of object on band 3311, high-end the 3321 of the delivery board 332 with the outside of the upper band 3311 of conveyer belt 331
Edge 33112 is concordant, the junction at the short end 3322 and positive three prism 3411 and positive trigone cone 3412 of the delivery board 332
8 is concordant, and the cereal contact surface 3323 of delivery board 332 and the ramp 34121 of positive trigone cone 3412 are in same plane,
The cereal resistance that climbs is smaller, it is easier to squeeze into extra cereal on upper band 3311.
The cereal conveying direction 12 of the conveyer belt 331 is identical as the moving direction 11 of mobile holder 1, such design energy
It is enough that extra cereal is delivered on the part for waiting for shaping for dividing cereal 9, and the cereal of shaping will not be impacted.
Label 10 is the shaping moving direction of shaping carding element 3 in attached drawing 2.
The mobile holder 1 includes the first support plate 11, the lifting gear 12 and second for being relatively fixed setting from top to bottom
Support plate 13, the winch 15 are fixed in the first support plate 11, and fixed pulley is additionally provided in first support plate 11
4, the exit of the rope 151 of the winch 15 is connected and fixed across fixed pulley 4 with crossbeam 31, and fixed pulley 4 is for fixing rope
151 direction ensures that the direction of the power of the drawing crossbeam 31 of rope 151 is linear, reduces the abrasion of crossbeam 31 and slide bar 2;It is described
The bottom of second support plate 13 is provided with idler wheel 14, and the idler wheel 14 is mating to be provided with drive component, brake assemblies and idler wheel control
Device processed.
Distance-sensor 5 is provided on the crossbeam 31, the edge of first support plate 11 is provided with answers with distance perspective
5 level circular slab 6 of device, distance-sensor 5 detect at a distance from circular slab 6, ensure the standard of 5 detecting distance of distance-sensor
True property.
Further include master controller and for electric installation, the device for electric installation for power supply in need provides electric energy;It is described total
The signal sending end of controller and the signal receiving end of winch controller connect;The signal sending end of the master controller and conveying
The signal receiving end of tape controller connects;The signal receiving end of the signal sending end and lifting gear controller of the master controller
Connection;The signal receiving end of the master controller is connect with the signal receiving end of idler wheel controller;The signal of the master controller
Receiving terminal and the signal sending end of distance-sensor connect.
It is that shaping carding element 3 is moved with one of that input, which has safe distance, the safe distance, in the master controller
The distance value of dynamic holder 1 distance-sensor 5 and circular slab 6 under safety margins distance state.
A kind of application method of the shaping carding apparatus tedded for cereal, is as follows:
Step 1:Shaping combs setting position and places, and entire shaping carding apparatus is placed in the edge for dividing cereal 9;
Step 2:3 position of shaping carding element adjusts, and opens one of distance-sensor 5, and distance-sensor 5 detects
Data are simultaneously passed to master controller by distance, and carry out comparing with safe distance, when detecting distance is with safe distance difference, always
The signal sending end of controller sends signal to winch controller, after the signal receiving end of winch controller receives signal, control
Corresponding winch 15 starts, and shaping carding element 3 is moved in the case where the rope 151 of winch 15 pulls, until detecting distance and safety
Apart from it is identical when, stop;
Step 3:Dressing stick 341 highly adjusts, and under the control action of master controller, it is whole that lifting gear 12 declines progress
Shape block 341 highly adjusts, and is divided in cereal 9 until dressing stick 341 stretches into, and stops;
Step 4:Another distance-sensor 5 is also opened;
Step 5:Shaping combs operation, under the control action of master controller, the winch 15 far from shaping carding element 3
Start simultaneously with conveyer belt 331, rope 151 pulls the shaping that 3 movement of shaping carding element divide cereal 9, conveyer belt
331 transfer out extra cereal;
Distance-sensor 5 into row distance real-time detection, when detecting distance that master controller receives with safe distance again
When secondary identical, under master controller control action, winch 15 is closed, and lifting gear 12 increases, master controller way roller controller
Signal is sent, idler wheel controller control drive component starts and idler wheel 14 is driven to roll, and shaping carding apparatus is made to move forward one
After the length of a shaping carding element 3, idler wheel controller controls brake assemblies and carries out brake;
Under master controller control action, lifting gear 12 declines again, divides in cereal 9, stops until dressing stick 341 stretches into
Only;
Then, master controller controls the startup of another winch 15, and rope 151 pulls shaping carding element 3 and moves progress
The shaping of cereal 9 is divided, conveyer belt 331 transfers out extra cereal;
Step 6:Under master control control action, step 4 constantly repeats, until completing the entire shaping for dividing cereal 9
Operation.
The above is only a preferred embodiment of the present invention, it should be pointed out that:For the ordinary skill people of the art
For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered
It is considered as protection scope of the present invention.