CN108501277A - A kind of intelligent data adjust automatically die gap device - Google Patents
A kind of intelligent data adjust automatically die gap device Download PDFInfo
- Publication number
- CN108501277A CN108501277A CN201710938977.1A CN201710938977A CN108501277A CN 108501277 A CN108501277 A CN 108501277A CN 201710938977 A CN201710938977 A CN 201710938977A CN 108501277 A CN108501277 A CN 108501277A
- Authority
- CN
- China
- Prior art keywords
- auxiliary connection
- screw rod
- specific
- right movement
- die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/34—Component parts, details or accessories; Auxiliary operations
- B29C41/52—Measuring, controlling or regulating
Abstract
The present invention provides a kind of intelligent data adjust automatically die gap device, including the specific auxiliary connection of left/right movement device, die lip fine tuning screw rod, rotary drive mechanism, auxiliary connection reciprocating mechanism, calibrator, emissions control system, operation mutual induction control system；The specific auxiliary connection of the fine tuning screw rod includes specific screw rod and relevant connection mode, further include left/right movement device, the specific auxiliary connection of fine tuning screw rod, feeding support, auxiliary connection reciprocating mechanism and rotating driving device, the left/right movement device is installed at die head ontology periphery, and left/right movement device drives the specific auxiliary connection of die lip fine tuning screw rod, rotary drive mechanism, auxiliary connection reciprocating mechanism；The specific auxiliary connection of screw rod is finely tuned by auxiliary connection reciprocating mechanism driving die lip after left/right movement device driving to specific position.The present invention solves the problems, such as personal security and the maloperation of booting personnel, reduces the waste that article manufacturing process generates from the root cause, improves finished product efficiency and quality.
Description
Technical field
The present invention relates to a kind of automation equipment fields more particularly to a kind of intelligent data adjust automatically die gap to fill
It sets.
Background technology
Casting technique production procedure key problem is exactly that die lip adjusts technique, and the adjusting for making a general survey of existing die gap has
Following two methods:It is retreated one is manual adjusting trimming bolt to adjust die gap.Operating personnel are from calibrator display screen
The variation of upper observation product thickness records each position thickness in winding finished product armrest sense, is turned corresponding thereto using spanner
Trimming bolt adjust die gap, so that die lip is opened the gaps ロ and reach preset value, products thickness error is controlled, to realize product
Thickness and its uniformity.But operation and the experience of the method heavy dependence booting master worker, and die lip data deviation is larger, it can not
The die lip digiial mould of whole process is formed, therefore frequently results in that finished product is unstable, yield rate is low.
In addition it is that trimming bolt is processed using thermo-sensitive material, adjust trimming bolt length by electrical heating opens to adjust die lip
Degree.When production unit works well, after temperature, pressure カ stablize, the variation of product thickness from calibrator display screen is adjusted
Die head fine adjustment screw electrical heating temperature corresponding thereto carrys out backup die lip to adjust trimming bolt length, and die lip is made to open the gaps ロ
Reach preset value, make the entire breadth of die lip opens ロ all uniformities.But this mode is influenced to finely tune by temperature-sensitive material property,
Adjusting range is narrow, and versatility is not high, and having certain retardance and thermo-sensitive material to be affected by temperature causes die gap to have not
Stability is regulated the speed relatively slow, it is difficult to realize accurate digitization.
The factor for influencing casting technique characteristic is various, and main problem is die gap by article of manufacture specification and melts
The aperture regulation of the conversion of material formula, die lip can run through entire production process；In production, due to the variation production of temperature, pressure カ etc.
Raw die body rises shell metamorphosis, and practical die lip opened gap is likely larger than predicted value or final regulated value, and die lip regulation flow process is tight
Relying on booting master worker again relies on the experience being handed down from age to age or personal feel to operate, and constrains the production run speed of machine significantly
Degree, die gap digitization seem especially prominent in modern production.
Secondly problem is product melt can undergo the variation of temperature maturing process, the change of extruded velocity in process of production
Change, the variation etc. of die head size of gaps are required for controlling by die gap, and traditional manual record is automatic with single closed loop
Adjustment can no longer meet the requirement of high-speed production, and die lip intelligent data automatic control system is come into being.
In addition, after all detection means of conventional flow extensions can only be set in drawing and forming, testing result instructs die lip to open
There are retardances for degree, the die gap in product formula conversion and production process are adjusted, retardance is with regard to even more serious, die lip
Intelligent dataization can provide guiding solution, and traditional handicraft process is allowed to carry out in advance, and all detection means are intended only as
Verification means are assisted, to reduce wastage of material, booting time is reduced, improves efficiency.
Invention content
To solve the above-mentioned problems, the present invention provides a kind of intelligent data adjust automatically die gap device.
A kind of intelligent data adjust automatically die gap device, including left/right movement device, die lip fine tuning screw rod are specific
Auxiliary connection, rotary drive mechanism, auxiliary connection reciprocating mechanism, calibrator, emissions control system, operation mutual induction control system；
The specific auxiliary connection of the fine tuning screw rod includes specific screw rod and relevant connection mode, further includes left/right movement device, fine tuning screw rod
Specific auxiliary connection, feeding support, auxiliary connection reciprocating mechanism and rotating driving device, the left/right movement device are installed at mould
Head ontology periphery, the specific auxiliary connection of left/right movement device driving die lip fine tuning screw rod, rotary drive mechanism, auxiliary connection move up and down
Mechanism；The specific connection of screw rod is finely tuned by auxiliary connection reciprocating mechanism driving die lip after left/right movement device driving to specific position
It is secondary.
Preferably, the left/right movement device includes guiding mechanism, spiral shell axis, nut, the first feed servo motor or stepping
Motor, the first retarder and frame plate, the frame plate are arranged in one end of the present apparatus, and guiding mechanism is fixedly connected with frame plate；Spiral shell axis
Both ends and frame plate be pivotally connected；Nut is fixed on frame plate, and spiral shell axis coordinates with nut；The frame plate is slidably connected with guiding mechanism；
First retarder is fixed on frame plate, and the output shaft of the first retarder is connect with spiral shell axis rigidity direct connection.
Preferably, the rotating mechanism includes the second servo motor or stepper motor He bis- Minus speed devices, the bis- Minus
Fast device is fixed on working plate, output shaft and the auxiliary connection reciprocating mechanism and the specific company of die lip fine tuning screw rod of bis- Minus speed devices
Connect secondary rigid direct connection connection.
Preferably, the digitization pipe being used between complete machine speed, air gap height, extrusion capacity size, the variation of melt curing temperature
Reason, for solve the problems, such as die lip adjustment retardance and can not guide adjustment, it further includes calibrator feedback data and each influence item
Under part or the fiducial value of booting personnel's experience reference establishes formulation data model, reaches machine to production digitization, production
Delta data and intelligence, die lip adaptivity and guiding regulating effect, and then reach unmanned, intelligentized control method
Final product quality.
Purpose of the present invention is to traditional die lip aperture adjustment automation, transformation temperature in entire production process,
The digitization for the influence lower film lip apertures such as extruded velocity, size of gaps adjust, formula changes, realizes and is formulated in each condition each
Can Intelligent unattendedization precisely adjust, booting personnel can be according to reaching automatic production, die lip pilot-operated type after formulation selection production model
The effect of automatic adjustment completely solves personal security and the maloperation problem of booting personnel, reduces production of articles from the root cause
The waste that process generates improves finished product efficiency and quality.
Description of the drawings
Fig. 1：Automatic master station structural schematic diagram；
Fig. 2：Embodiment adjust automatically die gap device.
Specific implementation mode
The specific implementation mode of the present invention is described in detail below in conjunction with attached drawing.It should be understood that this place is retouched
The specific implementation mode stated is merely to illustrate and explain the present invention, and is not intended to restrict the invention.
Embodiment 1
As depicted in figs. 1 and 2, a kind of intelligent data adjust automatically die gap device, including left/right movement device 3,
Die lip finely tunes the specific auxiliary connection 7 of screw rod, rotary drive mechanism 6, auxiliary connection reciprocating mechanism 5, calibrator, uniform recipe design system
System, operation mutual induction control system；The specific auxiliary connection of the fine tuning screw rod includes specific screw rod and relevant connection mode, further includes a left side
Mechanism 8, the specific auxiliary connection 7 of fine tuning screw rod, feeding support, auxiliary connection reciprocating mechanism 5 and rotating driving device 6 are moved right,
The left/right movement device 3 is installed at die head ontology periphery, left/right movement device 3 drive the specific auxiliary connection 7 of die lip fine tuning screw rod,
Rotary drive mechanism 6, auxiliary connection reciprocating mechanism 5；By being moved down on auxiliary connection after the driving to specific position of left/right movement device 3
Motivation structure 5 drives the specific auxiliary connection of die lip fine tuning screw rod 7.
The left/right movement device 3 include guiding mechanism, spiral shell axis, nut, the first feed servo motor 1 or stepper motor,
First retarder 2 and frame plate 4, the frame plate are arranged in one end of the present apparatus, and guiding mechanism is fixedly connected with frame plate；The two of spiral shell axis
End is pivotally connected with frame plate；Nut is fixed on frame plate 4, and spiral shell axis coordinates with nut；The frame plate 4 is slidably connected with guiding mechanism；Institute
It states the first retarder 2 to be fixed on frame plate, the output shaft of the first retarder 2 is connect with spiral shell axis rigidity direct connection.
The rotating mechanism includes the second servo motor or stepper motor He bis- Minus speed devices, the bis- Minus speed devices are fixed
On working plate, the output shaft of bis- Minus speed device 2 and auxiliary connection reciprocating mechanism 5 and the specific auxiliary connection of die lip fine tuning screw rod 7
Rigid direct connection connection；
Preferably, the digitization pipe being used between complete machine speed, air gap height, extrusion capacity size, the variation of melt curing temperature
Reason, for solve the problems, such as die lip adjustment retardance and can not guide's adjustment, other includes calibrator feedback data and each influence item
Under part or the fiducial value of booting personnel's experience reference establishes formulation data model, reaches machine to production digitization, production
Delta data and intelligence, die lip adaptivity and guiding regulating effect, and then reach unmanned, intelligentized control method
Final product quality.
To coordinate adjust automatically die gap device, die lip intelligent data adjust automatically first to select to be formulated in start-up picture
Technique picture, booting personnel select suitable Recipe scheme according to specific Recipe, after directly change confirms, die head
The advance adjust automatically aperture of overall with width die lip, while the personnel of being switched on can check each self-checking unit situation of barrel, and melt is waited for go out
After material is worn in die head forming, it can wait for that machine automatic running produces.Each parameter setting situation can be then observed, it at any time can be according to
Production requirement changes speed of production, or after changing according to melt characteristic the parameter of some such as temperature, and die lip can be according to variation
Parameter makes aperture adjust automatically, especially die lip both ends necking down aperture control etc., ensures final product quality stability, reduces consumption
Waste.
Purpose of the present invention is to traditional die lip aperture adjustment automation, transformation temperature in entire production process,
The digitization for the influence lower film lip apertures such as extruded velocity, size of gaps adjust, formula changes, realizes and is formulated in each condition each
Can Intelligent unattendedization precisely adjust, booting personnel can be according to reaching automatic production, die lip pilot-operated type after formulation selection production model
The effect of automatic adjustment completely solves personal security and the maloperation problem of booting personnel, reduces production of articles from the root cause
The waste that process generates improves finished product efficiency and quality.
Without departing from the thought of the invention, arbitrary combination is carried out to the various different embodiments of the present invention, it should all
When being considered as present disclosure；Within the scope of the technical concept of the present invention, a variety of simple modifications are carried out to technical solution
And the arbitrary combination of the thought without prejudice to the invention that different embodiments carry out, should all protection scope of the present invention it
It is interior.
Claims (4)
1. a kind of intelligent data adjust automatically die gap device, including the specific company of left/right movement device, die lip fine tuning screw rod
Connect pair, rotary drive mechanism, auxiliary connection reciprocating mechanism, calibrator, emissions control system, operation mutual induction control system；Institute
It includes specific screw rod and relevant connection mode to state the fine tuning specific auxiliary connection of screw rod, it is characterised in that：Further include left/right movement device,
Finely tune the specific auxiliary connection of screw rod, feeding support, auxiliary connection reciprocating mechanism and rotating driving device, the left/right movement device
It is installed at die head ontology periphery, left/right movement device drives the specific auxiliary connection of die lip fine tuning screw rod, rotary drive mechanism, auxiliary connection
Reciprocating mechanism；Screw rod is finely tuned by auxiliary connection reciprocating mechanism driving die lip after left/right movement device driving to specific position
Specific auxiliary connection.
2. intelligent data adjust automatically die gap device as described in claim 1, it is characterised in that:It is described to move left and right
Mechanism includes guiding mechanism, spiral shell axis, nut, the first feed servo motor or stepper motor, the first retarder and frame plate, the frame
Plate is arranged in one end of the present apparatus, and guiding mechanism is fixedly connected with frame plate；The both ends of spiral shell axis are pivotally connected with frame plate；Nut is fixed on work
Make on plate, spiral shell axis coordinates with nut；The working plate is slidably connected with guiding mechanism；First retarder is fixed on frame plate
On, the output shaft of the first retarder is connect with spiral shell axis rigidity direct connection.
3. intelligent data adjust automatically die gap device as claimed in claim 1 or 2, it is characterised in that:The rotation
Mechanism includes the second servo motor or stepper motor He bis- Minus speed devices, the bis- Minus speed devices are fixed on working plate, and second
The output shaft of Minus speed devices is connect with auxiliary connection reciprocating mechanism and the die lip fine tuning specific auxiliary connection rigidity direct connection of screw rod.
4. intelligent data adjust automatically die gap device as claimed in claim 3, for complete machine speed, air gap height,
Digitization management between extrusion capacity size, the variation of melt curing temperature, for solving die lip adjustment retardance and can not guide's tune
Whole problem, it is characterised in that：It further includes under calibrator feedback data and each influence condition or the ratio of booting personnel's experience reference
Formulation data model is established compared with value, reaches machine to production digitization, production delta data and intelligence, die lip
Adaptivity and guiding regulating effect, and then reach unmanned, intelligentized control method final product quality.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710938977.1A CN108501277A (en) | 2017-10-11 | 2017-10-11 | A kind of intelligent data adjust automatically die gap device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710938977.1A CN108501277A (en) | 2017-10-11 | 2017-10-11 | A kind of intelligent data adjust automatically die gap device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108501277A true CN108501277A (en) | 2018-09-07 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710938977.1A Pending CN108501277A (en) | 2017-10-11 | 2017-10-11 | A kind of intelligent data adjust automatically die gap device |
Country Status (1)
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| CN (1) | CN108501277A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113459460A (en) * | 2020-03-31 | 2021-10-01 | 住友重机械工业株式会社 | Blown film forming device |
| CN115635666A (en) * | 2022-12-17 | 2023-01-24 | 青岛新大成塑料机械有限公司 | Extrusion casting molding line and control method thereof |
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| CN206154685U (en) * | 2016-09-30 | 2017-05-10 | 王玲红 | But coarse adjusting declines and transfers structure mold |
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| JPH09295335A (en) * | 1996-05-07 | 1997-11-18 | Teijin Ltd | Extrusion molding die for manufacturing sheet or film |
| JPH09314636A (en) * | 1996-05-30 | 1997-12-09 | Teijin Ltd | Extrusion molding die and manufacture of sheet or film |
| JPH10337766A (en) * | 1997-06-06 | 1998-12-22 | Sumitomo Heavy Ind Ltd | Method for automatically controlling uneven thickness of resin film by t-die |
| US6273701B1 (en) * | 1999-03-19 | 2001-08-14 | J. Gregory Moriarity | Heated die lips for controlling extruded polymer film thicknesses |
| JP2000343582A (en) * | 1999-06-07 | 2000-12-12 | Teijin Ltd | Extrusion molding die for film |
| JP2001158035A (en) * | 1999-12-02 | 2001-06-12 | Teijin Ltd | Extrusion molding die and method for manufacturing film |
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| CN203410007U (en) * | 2012-06-07 | 2014-01-29 | 陈育志 | Three-layer T-shaped mould structure of environment-friendly paper extruder |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113459460A (en) * | 2020-03-31 | 2021-10-01 | 住友重机械工业株式会社 | Blown film forming device |
| CN113459460B (en) * | 2020-03-31 | 2023-06-13 | 住友重机械工业株式会社 | Film blowing forming device |
| CN115635666A (en) * | 2022-12-17 | 2023-01-24 | 青岛新大成塑料机械有限公司 | Extrusion casting molding line and control method thereof |
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Application publication date: 20180907 |