CN108501156B

CN108501156B - Low trouble timber rotary-cut equipment

Info

Publication number: CN108501156B
Application number: CN201810263277.1A
Authority: CN
Inventors: 黄泽辉
Original assignee: Zhangzhou Jionghui Machinery Co ltd
Current assignee: Zhangzhou Jionghui Machinery Co ltd
Priority date: 2017-05-23
Filing date: 2017-05-23
Publication date: 2020-09-01
Anticipated expiration: 2037-05-23
Also published as: CN108501156A; CN108381719A; CN106976139A; CN108274572B; CN108274572A; CN108501157B; CN108501158B; CN108501157A; CN108381719B; CN106976139B; CN108501158A

Abstract

The invention discloses low-fault wood rotary-cutting equipment which comprises a rack, a rotary-cutting mechanism, a driving mechanism and a cutting device, wherein the rotary-cutting mechanism is provided with a first friction roller, a second friction roller and a third friction roller which are rotatably arranged on the rack and used for rolling wood, the first friction roller and the second friction roller rotate anticlockwise, and the third friction roller rotates clockwise; the first friction roller, the second friction roller and the third friction roller are ratchet wheel type friction rollers, each ratchet wheel type friction roller is formed by combining a plurality of pawl parts along a cylindrical axis, each pawl part consists of a long radius surface, a short radius surface and at least two side surfaces, and the end part of the long radius surface is gradually transited to the end part of the short radius surface along the at least two side surfaces; the invention has the characteristics of low wood rotary cutting failure rate, strong automatic production capacity and good product stability.

Description

Low trouble timber rotary-cut equipment

The patent application of the invention is a divisional application of Chinese patent application No. 201710366702.5, the application No. of the original application is 201710366702.5, the application date is 2017, 05 and 23, and the name of the invention is low-fault full-automatic wood rotary cutting equipment.

Technical Field

The invention relates to the field of wood processing equipment, in particular to low-fault full-automatic wood rotary cutting equipment which has the characteristics of low wood rotary cutting fault rate, strong automatic production capacity and good product stability.

Background

In order to achieve a good decorative effect, the surface of the decorative panel is required to be smooth, flat and burr-free, and the requirements can be achieved by processing wood with a larger wood diameter. The existing decoration panel adopting larger wood for processing is generally provided with two devices, one is a rotary cutter with a clamping shaft, the other is a rotary cutter without the clamping shaft, and the main difference between the two devices is that the diameter of residual wood with the clamping shaft is larger, the waste of wood is more serious, and the utilization rate of wood is lower.

The non-clamping-shaft wood rotary cutting equipment is not provided with a clamping shaft, so that the problem that wood falls off is relatively easy to occur, the requirement on the friction force of the friction roller is relatively high, the basic idea of the traditional friction roller is to process various patterns on the surface of a cylindrical roller body by adopting equipment such as a lathe and the like, and the patterns are utilized to achieve the effect of increasing the friction force. But it is not designed to match with the actual contact condition of the wood and the roller body and the self state of the wood when cutting, so that there is still a certain possibility of falling.

The present inventors have conducted extensive studies on the structure of the entire rotary cutting machine for many years, the angle at which the rotary cutting machine is prevented from dropping, the automation of the entire rotary cutting machine, and the stability of the sheet product, etc., and developed the present invention.

Disclosure of Invention

The invention mainly aims to provide low-fault full-automatic wood rotary-cutting equipment which has the characteristics of low wood rotary-cutting fault rate, strong automatic production capacity and good product stability.

In order to achieve the above purpose, the solution of the invention is:

a low-fault full-automatic wood rotary cutting device comprises a rack, a rotary cutting mechanism, a driving mechanism and a cutting device, wherein the rotary cutting mechanism is provided with a first friction roller, a second friction roller and a third friction roller which are rotatably arranged on the rack and used for rolling wood, the first friction roller and the second friction roller rotate anticlockwise, and the third friction roller rotates anticlockwise;

the first friction roller, the second friction roller and the third friction roller are ratchet wheel type friction rollers, each ratchet wheel type friction roller is formed by combining a plurality of pawl parts along a cylindrical axis, each pawl part consists of a long radius surface, a short radius surface and at least two side surfaces, and the end part of the long radius surface is gradually transited to the end part of the short radius surface along the at least two side surfaces;

the cutting device is provided with a fixed length measuring mechanism, a cutting knife, an elastic piece and a pushing mechanism, wherein the fixed length measuring mechanism is provided with a base fixed on a knife rest, a measuring body arranged on the base in a sliding way and a stop block formed at the tail end of the measuring body; one end of the elastic piece is fixed on the tool rest, the other end of the elastic piece is fixed on the measuring body so that the measuring body can reset after cutting is finished, the cutting knife and the measuring body keep synchronous in the motion direction relative to the tool rest, and the cutting knife cuts the thin plate when the thin plate abuts against the stop block; the pushing mechanism is provided with a lever and a pushing head, the middle part of the lever forms a fulcrum, one end of the lever corresponds to the lower part of the cutting knife and forms a touch part, the pushing head is positioned at the other end of the lever, and the cutting knife props against the touch part and drives the pushing head to tilt the single sheet formed by cutting to cross the stop block when cutting the sheet.

Further, the ratchet type friction roller is formed by combining 14 pawl portions each having four side surfaces, and the side surface on the side close to the long radius surface has the largest angle with the short radius surface and becomes gradually smaller as the distance from the short radius surface becomes shorter.

Further, this timber rotary-cut equipment still includes and forms two sets of fender posts in the third friction roller both sides, and every group hinders the post and all includes three and fixes the post that blocks at the third friction roller tip, and these three piece are blocked the post and are included angle each other and be 120 degrees, and the height that highly is higher than the friction surface of third friction roller of every fender post surface, and this first friction roller and second friction roller all are formed with the gyration between friction surface and tip bearing and give way the groove.

Further, this timber rotary-cut equipment is still including the bottom bearing roller that is located first friction roller, second friction roller and third friction roller bottom, and this bottom bearing roller still is connected with the elasticity adjusting part, and this elasticity adjusting part includes dead lever, dwang and connects the spring between dead lever and dwang, and this dwang one end links to each other with bottom bearing roller, and other end rotatable coupling is on the dead lever, and this bottom bearing roller top supports with the friction of log and pushes up.

The wood rotary-cutting equipment further comprises a collecting device, wherein the collecting device is arranged on the tool rest and is provided with a conveying belt mechanism, a counting mechanism, a bearing mechanism, a microprocessor, a sliding rail, a stopping seat, a plurality of collecting bins and a power mechanism, the bearing mechanism is provided with a bearing hard plate and a bearing soft sheet, the bearing hard plate is fixed at the tail part of the conveying belt mechanism, and the bearing soft sheet is positioned between the bearing hard plate and the collecting bin which is currently in a receiving state; the counting mechanism is used for counting and counting the thin sheets input to the bearing hard board, the counting mechanism and the power mechanism are both connected with the microprocessor, the stop seat is used for positioning the collecting bin in a receiving state, and the power mechanism drives the collecting bin to slide on the sliding rail so as to switch whether the collecting bin is in the receiving state or not.

Further, this cutting device still includes the cutter blade holder, and this cutter blade holder links to each other with the measurement body is fixed, still is formed with the axis of rotation on this cutter blade holder, and this axis of rotation rotates at eccentric position and is connected with first connecting rod, and this first connecting rod passes through the second connecting rod and links to each other with the sword drive of cutting, should cut the sword and take place the up-and-down motion by the restriction of vertical guide part for the cutter blade holder.

Furthermore, the tool rest is also provided with a bearing step, the cutting device also comprises at least two elastic supporting seats arranged on the bearing step, each elastic supporting seat is provided with a spring and a bearing part positioned at the top of the spring, and the bearing part is propped against the lower part of the thin plate.

After adopting the structure, the invention has the beneficial effects that:

firstly, the first friction roller, the second friction roller and the third friction roller are ratchet wheel type friction rollers, and fall is formed by utilizing a long radius surface and a short radius surface, so that a ratchet wheel type structure is obtained; the invention utilizes the wood with certain humidity and uniform elasticity, forms a mode of embedding the long radius surface and contacting the side surface when the pawl part is actually contacted with the wood, forms a three-dimensional conflict, and firmly controls the wood among the first friction roller, the second friction roller and the third friction roller until the wood can not be cut until the minimum diameter is cut.

When the thin plate moves to the position of the cutting device, the thin plate can continuously move until the thin plate abuts against the stop block, at the moment, the thin plate can carry the stop block and the measuring body to translate on the base together with the thin plate because the thin plate can continuously move, at the moment, the cutting knife can receive an instruction when the thin plate abuts against the stop block and starts cutting, and the cutting knife can also keep translating synchronously with the measuring body in the process, so that the cutting of the thin plate can ensure the characteristic of fixed length; when the cutting knife finishes cutting, due to the design of the ejection mechanism, the ejection head can move upwards, so that the cut single sheet is tilted to cross the stop block, and the single sheet is separated from the cutting device; then under the action of the elastic part, the measuring body is reset to carry out the next cycle.

And thirdly, a rotary abdicating groove is formed between the friction surfaces of the first friction roller and the second friction roller and the end part bearing, and a blocking column is formed on the third friction roller, so that the distance between the blocking column and the friction surfaces is minimized, and the rotary cutting effect of the whole rotary cutter is improved to the maximum extent. According to the invention, the matching relationship between the rotary abdicating groove and the three blocking columns is utilized, so that wood is prevented from sliding out of two sides of the three friction rollers, the wood is ensured to be kept among the three friction rollers all the time, the failure rate of equipment is reduced, and the equipment is in high-efficiency production all the time.

Fourthly, the invention further utilizes the counting mechanism to count the thin sheets conveyed outwards from the conveying belt mechanism, when the counting mechanism accumulates to a threshold value, the microprocessor receives the instruction and controls the power mechanism to perform a stepping action to switch the collection bin to the next one, specifically, the collection bin slides on the slide rail, and the next collection bin is automatically positioned in the range of receiving the thin sheets; according to the invention, by arranging the receiving hard plate and the receiving soft sheet, the neatness degree between the upper sheet and the lower sheet cannot be influenced by the continuous increase of the height of the sheets in the same collecting bin. Compared with the prior art, the utility model discloses can carry out the automation to the thin slice and collect, but also have simple structure, collect characteristics of high quality.

Drawings

Fig. 1 is a schematic perspective view of a low-failure full-automatic rotary cutting apparatus for wood according to the present invention.

Fig. 2 is a schematic diagram of the first friction roller, the second friction roller and the third friction roller for driving the wood.

FIG. 3 is a schematic view of a pawl portion.

Fig. 4 is a schematic view of a cutting device portion of the present invention.

Fig. 5 is an enlarged schematic view of fig. 4.

Fig. 6 is a schematic view showing the engagement between the third rubbing roller and the second rubbing roller.

Fig. 7 and 8 are schematic views of the wood rotary cutting equipment provided with the bottom bearing roller.

FIG. 9 is a schematic view of the structure of the collecting device of the present invention.

Fig. 10 is a schematic structural view of the wood feeding mechanism.

In the figure:

a frame-1; a cutter bed-2; a rotary cutter-21;

a barrier-22; a first rubbing roller-31; a second rubbing roller-32;

a third rubbing roller-33; friction face-34; an end bearing-35; a rotary abdicating groove-36;

a blocking post-37; an outer surface-371; a bottom carrier roller-38;

an elastic adjusting component-39; a stationary rod-391; rotating the rod-392;

a spring-393; a ratchet type friction roller-4; a pawl portion-41;

long radius surface-411; short radius surface-412; side-413;

cylinder axis-S; a drive mechanism-5;

a cutting device-6;

a fixed length measuring mechanism-61; a base-611; measurement volume-612;

a stopper-613; a cutting knife-62; an elastic member-63;

a pushing mechanism-64; lever-641; pushing the top head-642;

trigger-643; a cutter holder-65; a rotating shaft-651;

a first link-652; a second link-653; a vertical guide-654;

an elastic support seat-66; a spring-661; a receiver-662; a receiving step-67;

a collecting device-7; a conveyor belt mechanism-71;

-a counting mechanism-72; a receiving mechanism-73; receiving a hard plate-731;

a receiving film-732; a microprocessor-74; -75 slide rails;

a stop seat-76; a collection bin-77;

wood supply means-8; a first conveying mechanism-81; a second conveying mechanism-82;

a first sensor-83; cross-84; rotating the shaft-85.

Detailed Description

In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following specific examples.

As shown in fig. 1 to fig. 3, the utility model relates to a full-automatic timber rotary-cut equipment of low trouble, including frame 1, rotary-cut mechanism, actuating mechanism 5 and cutting device 6, rotary-cut mechanism has to rotate and sets up in frame 1 and be used for the ligneous first friction roller 31 of roll, second friction roller 32 and third friction roller 33, and this first friction roller 31 and second friction roller 32 are the anticlockwise and rotate, and this third friction roller 33 is the anticlockwise and rotates. The above-mentioned technical features are identical to those of the prior art rotary cutting machines, and the detailed technical features thereof will not be described in detail.

As shown in fig. 2 and 3, the improvement of the present invention is that the first friction roller 31, the second friction roller 32 and the third friction roller 33 are ratchet type friction rollers 4, the ratchet type friction rollers 4 are formed by combining a plurality of pawl parts 41 along the cylindrical axis S, each pawl part 41 is formed by a long radius surface 411, a short radius surface 412 and at least two side surfaces 413, and the end of the long radius surface 411 gradually transitions to the end of the short radius surface 412 along the at least two side surfaces 413.

In the present embodiment, the ratchet type friction roller 4 is formed by combining 14 pawl portions 41, each pawl portion 41 has four side surfaces 413, and the side surface on the side close to the long radius surface 411 has the largest included angle with the short radius surface 412 and becomes gradually smaller as the distance from the short radius surface 412 becomes shorter. As shown in fig. 3, β 1 to β 3 become gradually smaller.

Thus, the utility model relates to a full-automatic timber rotary-cut equipment of low trouble, it lets first friction roller, second friction roller and third friction roller all adopt ratchet formula friction roller, utilizes long radius face and short radius face to form the drop, and then obtains ratchet formula structure. The utility model discloses utilize timber still to have certain humidity and even certain elasticity, when pawl portion and timber actual contact, formed the mode of long radius face embedding and side contact, formed a three-dimensional conflict, firmly controlled timber between first friction roller, second friction roller and third friction roller, until cutting the unable cutting of minimum diameter.

As shown in fig. 1, the rotary cutting mechanism further includes a cutter bed 2, a rotary cutter 21, and a stopper 22, the rotary cutter 21, the third friction roller 33, and the stopper 22 are all disposed on the cutter bed 2 and move laterally with the cutter bed 2, and the stopper 22 has a horizontal overlapping area with the lower half of the log when the log is in the process from the maximum diameter to the minimum diameter. The utility model discloses further block piece 22 through setting up, block piece 22 moreover and all the time with 2 synchronous motion of sword bed, this can let the log at whole in-process of dissecting, form in the both sides of log and block, prevent the production that the accident dropped.

As shown in fig. 4 and 5, the cutting device 6 includes a fixed length measuring mechanism 61, a cutting blade 62, an elastic member 63, and an ejector mechanism 64, and the fixed length measuring mechanism 61 has a base 611 fixed to a holder, a measuring body 612 slidably provided on the base 611, and a stopper 613 formed at a rear end portion of the measuring body 612.

The elastic member 63 has one end fixed to the tool holder and the other end fixed to the measuring body 612 so that the measuring body 612 can be reset after cutting, the cutting blade 62 and the measuring body 612 are synchronized in the moving direction relative to the tool holder, and the cutting blade 62 cuts the sheet when the sheet abuts against the stopper 613.

The pushing mechanism 64 has a lever 641 and a pushing head 642, the middle of the lever 641 forms a fulcrum, one end of the lever 641 corresponds to the lower position of the cutting blade 62 and forms a triggering portion 643, the pushing head 642 is located at the other end of the lever 641, the cutting blade 62 abuts against the triggering portion 643 when cutting a thin plate and drives the pushing head 642 to tilt the cut single thin plate over the stop 613.

Thus, when the sheet moves to the position of the cutting device, the sheet continues to move until abutting against the stopper 613, at which time the sheet moves continuously, and then the sheet translates on the base 611 with the stopper 613 and the measuring body 612, at which time the cutting blade 62 receives a command to start cutting when the sheet abuts against the stopper 613, and since the cutting blade 62 also keeps translating synchronously with the measuring body 612 during the process, the cutting of the sheet can ensure the fixed length characteristic. When the cutting knife 62 finishes cutting, due to the design of the pushing mechanism 64, the pushing head 642 moves upwards, so that the cut single thin plate is tilted to pass over the stop block 613, and the single thin plate is separated from the cutting device; then, under the action of the elastic member, the measuring body 612 is reset to perform the next cycle.

As shown in fig. 5, the cutting apparatus further includes a cutter holder 65, the cutter holder 65 is fixedly connected to the measuring body 612, a rotating shaft 651 is formed on the cutter holder 65, the rotating shaft 651 is rotatably connected to a first link 652 at an eccentric position, the first link 652 is drivingly connected to the cutting blade 62 through a second link 653, and the cutting blade 62 is restricted by a vertical guide 654 from moving up and down with respect to the cutter holder 65.

As shown in fig. 4 and 5, the tool holder is further formed with a receiving step 67, the cutting device further includes at least two elastic support seats 66 disposed on the receiving step 67, each elastic support seat 66 has a spring 661 and a receiving portion 662 at the top of the spring 661, and the receiving portion 662 abuts against the lower side of the thin plate. With this, a certain fine-tuning buffer can be given when the sheet feed is too high or too low.

As shown in fig. 6, the present invention is further improved in that: the rotary cutting apparatus for wood further includes two sets of blocking columns 37 formed at both sides of the third rubbing roll 33. Each set of the blocking posts 37 includes three blocking posts 37 fixed to the end of the third friction roller 333, the three blocking posts 37 are included at an angle of 120 degrees with each other, the height of the outer surface 371 of each blocking post 37 is higher than the height of the friction surface 34 of the third friction roller 33, and the first friction roller 31 and the second friction roller 32 are each formed with a rotation abdicating groove 36 between the friction surface 34 and the end bearing 35.

Thus, the rotary cutting effect of the whole rotary cutting machine is improved to the maximum extent by forming the rotary abdicating groove 36 between the friction surface 34 of the first friction roller 31 and the second friction roller 32 and the end bearing 35 and further forming the blocking column 37 on the third friction roller 33, so that the distance between the blocking column 37 and the friction surface 34 is minimized. By utilizing the matching relationship between the rotary abdicating groove 36 and the three blocking columns 37, the invention prevents wood from sliding out of the two sides of the three friction rollers, ensures that the wood is always kept between the three friction rollers, reduces the failure rate of the equipment and ensures that the equipment is always in high-efficiency production.

As shown in fig. 7 and 8, the rotary cutting apparatus for wood further includes a bottom support roller 38 located at the bottom of the first friction roller 31, the second friction roller 32 and the third friction roller 33, the bottom support roller is further connected with an elastic adjustment assembly 39, the elastic adjustment assembly 39 includes a fixed rod 391, a rotating rod 392 and a spring 393 connected between the fixed rod 391 and the rotating rod 392, one end of the rotating rod 392 is connected with the bottom support roller 38, the other end is rotatably connected to the fixed rod 391, and the top of the bottom support roller 39 is in friction contact with the round timber.

As shown in fig. 9, the collecting device 7 has a conveyor belt mechanism 71, a counting mechanism 72, a receiving mechanism 73, a microprocessor 74, a slide rail 75, a stop seat 76, a plurality of collecting bins 77, and a power mechanism, wherein the receiving mechanism 73 has a receiving hard plate 731 and a receiving film 732, the receiving hard plate 731 is fixed at the tail of the conveyor belt mechanism 71, and the receiving film 732 is located between the receiving hard plate 731 and the collecting bin 77 currently in a receiving state.

Specifically, the power source of the power mechanism is a stepping motor, and the counting mechanism 72 is a transmitting unit and a receiving unit disposed on both sides of the conveying belt mechanism 71.

The counting mechanism 72 is used for counting the number of the sheets inputted to the receiving hard plate 731, the counting mechanism 72 and the power mechanism are both connected to the microprocessor 74, the stop seat 76 is used for positioning the collecting bin 77 in the receiving state, and the power mechanism drives the collecting bin 77 to slide on the slide rail 75 to switch whether the collecting bin 77 is in the receiving state.

Thus, the present invention uses the counting mechanism 72 to count the sheets conveyed from the conveying belt mechanism 71, when the counting mechanism 72 reaches a threshold value, the microprocessor 74 receives the command and controls the power mechanism to perform a step motion to switch the collecting bin 77 to the next one, specifically, the collecting bin 77 slides on the slide rail 75, and the next collecting bin 77 is automatically positioned within the range of receiving the film 732.

According to the invention, the receiving hard plate 731 and the receiving soft sheet 732 are arranged, so that the neatness degree between the upper sheet and the lower sheet cannot be influenced by the continuous increase of the height of the sheets in the same collecting bin 77. Compared with the existing counting, the automatic sheet collecting device can automatically collect sheets, and has the characteristics of simple structure and high collecting quality.

As shown in fig. 10, in order to realize automatic feeding of the rotary cutting apparatus, the apparatus further includes a timber feeding mechanism 8 having a first conveying mechanism 81, a second conveying mechanism 82, a first sensor 83 and a cross 84, wherein the first conveying mechanism 81 and the second conveying mechanism 82 are both horizontally arranged, the second conveying mechanism 82 is used for receiving the timber conveyed by the first conveying mechanism 81, the cross 84 is located between the first conveying mechanism 81 and the second conveying mechanism 82, the cross 84 has a rotating shaft 85, the rotating shaft 85 is driven by a stepping motor to rotate in steps, and the first sensor senses whether the timber is to be conveyed below the cross 84. After the rotary cutting of the wood is finished each time, the rotary cutting equipment for the wood can send a command to enable the cross to rotate by a step pitch, and automatic feeding is achieved.

Preferably, the low-fault wood rotary cutting machine further comprises an angle adjusting device arranged between the cutter bed and the rotary cutter, the rotary cutter is provided with a rotary fulcrum at a position close to the cutter edge, and the angle adjusting device changes the angle of the rotary cutter according to the current diameter of the wood. Specifically, in order to realize the characteristic that the thin sheet cut by the rotary cutter has uniform thickness, a mathematical modeling mode can be adopted, so that the cutter bed and the rotary cutter move transversely and synchronously, curve change of the rotary cutter is obtained, then a model which is modeled is directly used for sending an instruction, and the angle adjusting device is driven to change the angle of the rotary cutter.

The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications thereof by those skilled in the art should be considered as not departing from the scope of the present invention.

Claims

1. A low-fault wood rotary cutting device comprises a rack, a rotary cutting mechanism, a driving mechanism and a cutting device, wherein the rotary cutting mechanism is provided with a first friction roller, a second friction roller and a third friction roller which are rotatably arranged on the rack and used for rolling wood, the first friction roller and the second friction roller rotate anticlockwise, and the third friction roller rotates anticlockwise;

the ratchet type friction roller is characterized in that the first friction roller, the second friction roller and the third friction roller are ratchet type friction rollers, the ratchet type friction rollers are formed by combining a plurality of pawl parts along a cylindrical axis, each pawl part consists of a long radius surface, a short radius surface and at least two side surfaces, and the end part of the long radius surface is gradually transited to the end part of the short radius surface along the at least two side surfaces;

the ratchet type friction roller is formed by combining 14 pawl parts, each pawl part is provided with four side surfaces, and the side surface close to the long radius surface has the largest included angle with the short radius surface and gradually becomes smaller as the distance from the short radius surface becomes smaller.

2. The rotary cutting apparatus for low-fault wood according to claim 1, wherein the cutting device has a fixed-length measuring mechanism, a cutting blade, an elastic member, and an ejector mechanism, the fixed-length measuring mechanism has a base fixed on the tool holder, a measuring body slidably disposed on the base, and a stopper formed at a rear end of the measuring body; one end of the elastic piece is fixed on the tool rest, the other end of the elastic piece is fixed on the measuring body so that the measuring body can reset after cutting is finished, the cutting knife and the measuring body keep synchronous in the motion direction relative to the tool rest, and the cutting knife cuts the thin plate when the thin plate abuts against the stop block; the pushing mechanism is provided with a lever and a pushing head, the middle part of the lever forms a fulcrum, one end of the lever corresponds to the lower part of the cutting knife and forms a touch part, the pushing head is positioned at the other end of the lever, and the cutting knife props against the touch part and drives the pushing head to tilt the single sheet formed by cutting to cross the stop block when cutting the sheet.