CN103203788B - A kind of non-fastenning-shaft timber wood rotary shaver - Google Patents
A kind of non-fastenning-shaft timber wood rotary shaver Download PDFInfo
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- CN103203788B CN103203788B CN201210578049.6A CN201210578049A CN103203788B CN 103203788 B CN103203788 B CN 103203788B CN 201210578049 A CN201210578049 A CN 201210578049A CN 103203788 B CN103203788 B CN 103203788B
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Abstract
A kind of non-fastenning-shaft timber wood rotary shaver, comprise frame, rotary cutting mechanism, driving mechanism, described rotary cutting mechanism comprises the first driven roller, second driven roller and fabric swatch roller, the diameter of described first driven roller is greater than the diameter of described second driven roller, the diameter of described second driven roller is greater than the diameter of described fabric swatch roller, described first driven roller and described second driven roller are that tilted upward arrangement is arranged, described first driven roller, the angle of the roll centre connecting line of the second driven roller and the central horizontal line of described timber is obtuse angle, the roller central point of described fabric swatch roller is positioned at the top of described timber central horizontal line, described first driven roller, described second driven roller, the outer surface of described fabric swatch roller and described timber is tangent, the nose part of described peeling knife is positioned at the below of described fabric swatch roller central horizontal line.Do not need to extrude timber, significantly reduce the pressure for timber, eliminate the surface indentation of veneer after rotary-cut, decrease the destruction for veneer wooden structures, can use as decoration panel.
Description
Technical field
The present invention relates to wood processing equipment technical field, particularly relate to a kind of non-fastenning-shaft timber wood rotary shaver.
Background technology
In order to realize good decorative effect, require decoration panel smooth surface, smooth and impulse-free robustness.Usual needs use the timber in larger wooden footpath to carry out processing could realize above-mentioned requirements.Employing is processed this decoration panel compared with summer wood and is usually used fastenning-shaft timber wood rotary shaver to process, after carrying out timber processing by fastenning-shaft timber wood rotary shaver, and the timber of meeting residual diameter 2-3cm.Remaining timber diameter is comparatively large, and waste is serious, and timber utilization rate is lower.
Non-fastenning-shaft timber wood rotary shaver is mainly used in the less timber processing of diameter, can improve timber utilization rate.Existing rotary trunk-layer stripping machine without clamper is primarily of compositions such as frame, driving two roller, fabric swatch roller, knife rest, transmission system, electrical systems; By fabric swatch roller, drive two isometrical constant speed rotation of roller, drive timber to rotate; Fabric swatch roller is fixedly mounted on cutter bed together with peeling knife, is moved horizontally by feed screw; In order to three rollers can apply pressure to timber all the time, realize core and to rotate and can rotary-cut, fabric swatch roller central point be arranged on drive above two roller central vertical bisector, rotary-cut knife edge mouth is arranged on below.
Non-fastenning-shaft timber wood rotary shaver of the prior art, as shown in Figure 1, Fig. 1 is the choosing of non-fastenning-shaft timber wood rotary shaver of rotary-cut 1.5mm thickness veneer and the geometrical analysis figure of mechanism, during summer wood, nature thickness of cutting is 0.6mm, reach 1.5mm far away, the timber actual diameter that often circles 0.9mm larger than theoretical timber diameter, augering screw often circles by timber and advances 1.5mm(by thickness gauge, actual screws push-in stroke: 2*1.5+ timber is to driven roller amount of movement), timber increasing pressure is large, produce distortion, when crimp is filled up to fabric swatch roller and peeling knife space (cutter gate-width degree), thickness of slab just normally reaches 1.5mm.Along with timber diminishes, peeling knife nature cutting output increases, and pressure slowly reduces.The veneer large diameter tree end veneer severe crush that such rotary-cut goes out, occurs that veneer thickness is uneven, and surface is with pressure roller texture (impression), and wood structure heavy damage, can not do surperficial decoration panel purposes.
Therefore, for existing problems of the prior art, providing a kind of the technology of non-fastenning-shaft timber wood rotary shaver of high, the carrot-free rotary cut venner of smooth surface of production flatness can seem particularly important.
Summary of the invention
The object of the invention is to avoid weak point of the prior art and provide a kind of can the non-fastenning-shaft timber wood rotary shaver of high, the carrot-free rotary cut venner of smooth surface of production flatness.
Goal of the invention of the present invention is achieved through the following technical solutions:
A kind of non-fastenning-shaft timber wood rotary shaver is provided, comprise frame, rotary cutting mechanism, driving mechanism, described rotary cutting mechanism includes the first driven roller for the timber that rolls being arranged at frame, second driven roller and fabric swatch roller, the diameter of described first driven roller is greater than the diameter of described second driven roller, the diameter of described second driven roller is greater than the diameter of described fabric swatch roller, described first driven roller and described second driven roller are that tilted upward arrangement is arranged, described first driven roller, the angle of the roll centre connecting line of the second driven roller and the central horizontal line of described timber is obtuse angle, the roller central point of described fabric swatch roller is positioned at the top of the central horizontal line of described timber, described first driven roller, described second driven roller, the outer surface of described fabric swatch roller and described timber is tangent,
Described rotary cutting mechanism is also provided with cutter bed and peeling knife, and described cutter berth is below described fabric swatch roller and be arranged at described frame movably; Described peeling knife is fixedly installed on described cutter bed, and the nose part of described peeling knife is positioned at the below of the central horizontal line of described fabric swatch roller;
Described driving mechanism is provided with drive motors, and described drive motors drives with described first driven roller, the second driven roller and cutter bed respectively and is connected;
Also be provided with out grillage, described ejecting plate erection is placed in below described fabric swatch roller, and is fixedly installed on described cutter bed.
Wherein, also be provided with band stand and movable bearing support, described band stand is fixedly installed on described cutter bed, and described movable bearing support is assemblied in described band stand and described movable bearing support is connected by rotating shaft with described band stand one end, and described fabric swatch roller is fixedly installed on described movable bearing support.
Wherein, described erecting is equipped with two slant rails, described movable bearing support is provided with guide shaft, one end slidable fit of described guide shaft is in described slant rail, the other end of described guide shaft is arranged in described movable bearing support and activity is assemblied in another slant rail, angle between the axis of described slant rail and horizontal line is acute angle, when guide shaft moves along the least significant end of described slant rail to most significant end, described movable bearing support lifts gradually, when guide shaft moves along the most significant end of described slant rail to least significant end, described movable bearing support is depressed gradually.
Wherein, described driving mechanism is provided with screw rod propulsive mechanism and horizontal guide rail, and described screw rod propulsive mechanism and described horizontal guide rail are assemblied in described frame;
Described drive motors is provided with the first drive motors and the second drive motors, and described first drive motors drives be connected with described first driven roller, described second driven roller;
Described cutter bed is arranged on described horizontal guide rail, and described second drive motors drives with one end of described screw rod propulsive mechanism and is connected, and the other end of described screw rod propulsive mechanism is fixedly connected with described cutter bed.
Wherein, described second drive motors is set to the second drive motors of servomotor.
Wherein, the roller surface of described first driven roller, described second driven roller, described fabric swatch roller is respectively arranged with friction line.
Wherein, described friction line is set to the drawing pattern that the degree of depth is 0.2 ~ 0.5mm.
Wherein, described cutter bed is provided with support bracket, and described support bracket is arranged at the below of described peeling knife.
Wherein, described support bracket is provided with multiple supporting plate, and multiple described supporting plate interstitial row are distributed in the below of described peeling knife.
Wherein, be also provided with board conveying mechanism, described board conveying mechanism is set to belt-type board conveying mechanism, described board conveying mechanism with described go out grillage be connected, for exporting out the plank of the output of grillage.
Beneficial effect of the present invention:
A kind of non-fastenning-shaft timber wood rotary shaver, comprise frame, rotary cutting mechanism, driving mechanism, described rotary cutting mechanism includes the first driven roller for the timber that rolls being arranged at frame, second driven roller and fabric swatch roller, the diameter of described first driven roller is greater than the diameter of described second driven roller, the diameter of described second driven roller is greater than the diameter of described fabric swatch roller, described first driven roller and described second driven roller are that tilted upward arrangement is arranged, described first driven roller, the angle of the roll centre connecting line of the second driven roller and the central horizontal line of described timber is obtuse angle, the roller central point of described fabric swatch roller is positioned at the top of the central horizontal line of described timber, described first driven roller, described second driven roller, the outer surface of described fabric swatch roller and described timber is tangent, described rotary cutting mechanism is also provided with cutter bed and peeling knife, and described cutter berth is below described fabric swatch roller and be fixedly installed on described frame, described peeling knife is fixedly installed on described cutter bed, and the nose part of described peeling knife is positioned at the below of the central horizontal line of described fabric swatch roller, described driving mechanism is provided with drive motors, and described drive motors drives with described first driven roller, the second driven roller and cutter bed respectively and is connected,
Also be provided with out grillage, described ejecting plate erection is placed in below described fabric swatch roller, and is fixedly installed on described cutter bed.
Non-fastenning-shaft timber wood rotary shaver of the present invention, by arranging waney first driven roller, the second driven roller and fabric swatch roller, first driven roller and the second driven roller tilt to arrange and arrange, in rotary-cut process, when timber from the coarse to fine time, timber central point moves down gradually, is also exactly that the nose part of peeling knife is from the central horizontal line lower than timber to close to process even by the central horizontal line of timber, rotary-cut relief angle diminishes gradually, namely from be greater than 90 ° and change to and be less than 90 °.In the process, optimized cutting angle can be remained, because the first driven roller, the second driven roller and fabric swatch roller are tangent with timber all the time, therefore do not need to extrude timber, the extruding force for timber can be reduced, effectively eliminate the surface indentation of veneer after rotary-cut, decrease the destruction for veneer wooden structures, make the veneer processed may be used for using as decoration panel.
Accompanying drawing explanation
The invention will be further described to utilize accompanying drawing, but the embodiment in accompanying drawing does not form any limitation of the invention.
Fig. 1 is the structural representation of this kind of non-fastenning-shaft timber wood rotary shaver of the prior art.
Fig. 2 is the structural representation of the rotary cutting mechanism of a kind of non-fastenning-shaft timber wood rotary shaver of the present invention.
Fig. 3 is the structural representation of a kind of non-fastenning-shaft timber wood rotary shaver of the present invention.
Include in Fig. 1, Fig. 2, Fig. 3:
1---frame, 2---the second drive motors, 3---screw rod propulsive mechanism, 4---cutter bed, 5---band stand,
6---movable bearing support, 7---guide shaft, 8---slant rail, 9---fabric swatch roller, 10---peeling knife,
11---the first driven roller, 12---the second driven roller, 13---first drive motors, 14---horizontal guide rail,
The central horizontal line that the central horizontal line that 15---going out grillage, 16---support bracket, L1 is timber, L2 are the timber after rotary-cut.
Detailed description of the invention
With the following Examples the present invention is described in further detail.
Embodiment 1
A kind of non-fastenning-shaft timber wood rotary shaver, as shown in Figure 2 and Figure 3, comprises frame 1, rotary cutting mechanism, driving mechanism.
Rotary cutting mechanism includes the first driven roller 11, second driven roller 12 and the fabric swatch roller 9 for the timber that rolls being arranged at frame 1, the diameter of the first driven roller 11 is greater than the diameter of the second driven roller 12, the diameter of the second driven roller 12 is greater than the diameter of fabric swatch roller 9, first driven roller 11 and the arrangement of the second driven roller 12 tilted upward are arranged, the angle of the roll centre connecting line of the first driven roller 11, second driven roller 12 and the central horizontal line of timber is obtuse angle, and the roller central point of described fabric swatch roller 9 is positioned at the top of the central horizontal line of described timber;
Rotary cutting mechanism is also provided with cutter bed 4 and peeling knife 10, and described cutter bed 4 to be positioned at below described fabric swatch roller 9 and to be fixedly installed on described frame 1; Described peeling knife 10 is fixedly installed on described cutter bed 4, and the nose part of described peeling knife 10 is positioned at the below of the central horizontal line of described fabric swatch roller 9;
Driving mechanism is provided with drive motors, and drive motors drives with the first driven roller 11, second driven roller 12 and cutter bed 4 respectively and is connected.
This non-fastenning-shaft timber wood rotary shaver is also provided with out grillage 15, goes out grillage 15 and is arranged at below described fabric swatch roller 9, and be fixedly installed on cutter bed 4.
Non-fastenning-shaft timber wood rotary shaver of the present invention, by arranging waney first driven roller 11, second driven roller 12 and fabric swatch roller 9, and the first driven roller 11 and the second driven roller 12 are arranged in arrangement of tilting.Like this, in rotary-cut process, timber
Time from the coarse to fine, timber central point moves down gradually, also be exactly peeling knife 10 nose part from lower than timber central horizontal line to close to or by the central horizontal line of timber, see L1 and L2 in Fig. 2, rotary-cut relief angle slowly diminishes, namely from be greater than 90 ° and change to gradually and be less than 90 °, optimized cutting angle can be kept all the time.Make the first driven roller 11, second driven roller 12 and fabric swatch roller tangent with timber all the time, do not need to extrude timber, the extruding force for timber can be effectively reduced, effectively eliminate the surface indentation of veneer after rotary-cut, decrease the destruction for veneer wooden structures, may be used for using as decoration panel, and decrease rotation and the thrust power of drive motors, save the energy, cost-saving.
This non-fastenning-shaft timber wood rotary shaver is provided with band stand 5 and movable bearing support 6, and band stand 5 is fixedly installed on cutter bed 4, and movable bearing support 6 is connected by rotating shaft with described band stand 5 one end, and described fabric swatch roller 9 is fixedly installed on described movable bearing support 6.Described frame 1 is provided with two slant rails 8, the corresponding both sides being arranged at described band stand 5 respectively, described movable bearing support 6 is provided with guide shaft 7, one end slidable fit of described guide shaft 7 is in described slant rail 8, the other end of described guide shaft 7 is arranged in described movable bearing support 6 slidable fit in another slant rail 8, the horizontal axis of described slant rail 8 and the horizontal angle of described movable bearing support 6 are acute angle, when guide shaft 7 moves along the least significant end of described slant rail 8 to most significant end, described movable bearing support 6 lifts gradually, when guide shaft 7 moves along the most significant end of described slant rail 8 to least significant end, described movable bearing support 6 is depressed gradually.
The vibrational power flow that fabric swatch roller 9 is separated with cutter bed 4, can make fabric swatch roller 9 and cutter bed 4 synchro-feed by band stand 5, by slant rail 8 and movable bearing support 6, fabric swatch roller 9 be swung up and down again simultaneously.Thicker when starting to add man-hour timber, fabric swatch roller 9 had not only played driving effect in extreme lower position but also had played the effect of nose bar, and when after rotary-cut a period of time, timber attenuates, now move down with the points of tangency of timber because curvature becomes large fabric swatch roller 9, the effect of fabric swatch roller 9 nose bar strengthens; Rotary-cut timber diameter from the coarse to fine time, fabric swatch roller 9 upwards put time, keep the peeling thickness of screw rod propulsive mechanism 3 feeding to equal rotary-cut and equal cutter gate-width degree to nature thickness of cutting, simultaneously fabric swatch roller 9 and timber tangent all the time.
Driving mechanism is provided with screw rod propulsive mechanism 3 and horizontal guide rail 14, and described screw rod propulsive mechanism 3 and described horizontal guide rail 14 are assemblied in described frame; Drive motors is provided with the first drive motors 13 and the second drive motors 2, first drive motors 13 drives with the first driven roller 11, second driven roller 12 and is connected, second drive motors 2 drives with one end of screw rod propulsive mechanism 3 and is connected, the other end of screw rod propulsive mechanism 3 is fixedly connected with cutter bed 4, and cutter bed 4 is arranged at described horizontal guide rail 14.Second drive motors 2 is set to servomotor.
Driven by servomotor screw rod propulsive mechanism 3, the pressure accurately control push-in stroke, controlling to timber, effectively ensure that rotary-cut precision and rotary-cut effect.
As shown in Figure 2, along with timber from the coarse to fine, the depth of cut of needs can be remained in rotary-cut process, first driven roller 11, second driven roller 12 and fabric swatch roller 9 tangent with timber all the time, fabric swatch roller 9 does not need to apply larger pressure to plank, can complete cutting, effectively eliminates the surface indentation of veneer after rotary-cut, decrease the destruction for veneer wooden structures, may be used for using as decoration panel.When cutter bed 4 of the present invention advances, remain that push-in stroke equals nature cutting output, maintain the first driven roller 11, second driven roller 12 and fabric swatch roller 9 three roller and timber tangent simultaneously, excessive pressure is not formed for timber, substantially reduce rotating torque, thus also reduce energy resource consumption.
Operation principle: timber is positioned in rotary cutting mechanism, drive motors drive screw propulsive mechanism 3 promotes cutter bed 4 feeding, make the first driven roller 11, second driven roller 12, fabric swatch roller 9 is tangent with timber, peeling knife 10 is positioned at initial penetration of a cutting tool position, first driven roller 11 and the second driven roller 12 and fabric swatch roller 9 drive timber to rotate, peeling knife 10 carries out rotary-cut by bite for timber, now the angle of peeling knife 10 is greater than 90 °, along with the rotary-cut of timber, the angle of peeling knife 10 changes to and is less than in 90 °, remain optimized cutting angle, drive motors drive screw propulsive mechanism 3 continues tool setting bed 4 according to push-in stroke and drives propelling, continuous rotary-cut timber, until rotary-cut completes.
Embodiment 2
A kind of non-fastenning-shaft timber wood rotary shaver of the present invention, as shown in Figure 3, the main technical schemes of the present embodiment is substantially the same manner as Example 1, the feature do not laid down a definition in the present embodiment, adopts the explanation in embodiment 1, no longer repeats at this.The difference of the present embodiment and embodiment 1 is: the roller surface of the first driven roller 11, second driven roller 12, fabric swatch roller 9 is respectively arranged with the drawing pattern that the degree of depth is 0.2 ~ 0.5mm.
The surface of three rollers can arrange the drawing pattern of 0.2 ~ 0.5mm as friction line, timber can be kept normally to rotate, prevent timber from skidding, improve rotary-cut effect, and can not leave impression to the veneer after rotary-cut.
Embodiment 3
A kind of non-fastenning-shaft timber wood rotary shaver of the present invention, as shown in Figure 3, the main technical schemes of the present embodiment is substantially the same manner as Example 1, the feature do not laid down a definition in the present embodiment, adopts the explanation in embodiment 1, no longer repeats at this.The difference of the present embodiment and embodiment 1 is: be provided with board conveying mechanism, and board conveying mechanism is set to belt-type board conveying mechanism, described board conveying mechanism with described go out grillage 15 be connected, for exporting out the plank of the output of grillage 15.
Veneer after rotary-cut exports along going out grillage 15 by board conveying mechanism, and then collect, collecting effect is good, avoids the folding veneer caused and breaks.
Embodiment 4
A kind of non-fastenning-shaft timber wood rotary shaver of the present invention, as shown in Figure 3, the main technical schemes of the present embodiment is substantially the same manner as Example 1, the feature do not laid down a definition in the present embodiment, adopts the explanation in embodiment 1, no longer repeats at this.The difference of the present embodiment and embodiment 1 is: cutter bed 4 is provided with support bracket 16, and support bracket 16 is arranged at the below of described peeling knife 10; Support bracket 16 is provided with multiple supporting plate, and multiple described supporting plate interstitial row are distributed in the below of described peeling knife 10.Support bracket 16, for when putting timber, playing the left and right of support, timber is stuck between three rollers.
Finally should be noted that; above embodiment is only in order to illustrate technical scheme of the present invention but not limiting the scope of the invention; although be explained in detail the present invention with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can modify to technical scheme of the present invention or equivalent replacement, and not depart from essence and the scope of technical solution of the present invention.
Claims (7)
1. a non-fastenning-shaft timber wood rotary shaver, comprises frame, rotary cutting mechanism, driving mechanism, it is characterized in that:
Described rotary cutting mechanism includes the first driven roller for the timber that rolls being arranged at frame, second driven roller and fabric swatch roller, the diameter of described first driven roller is greater than the diameter of described second driven roller, the diameter of described second driven roller is greater than the diameter of described fabric swatch roller, described first driven roller and described second driven roller are that tilted upward arrangement is arranged, described first driven roller, the angle of the roll centre connecting line of the second driven roller and the central horizontal line of described timber is obtuse angle, the roller central point of described fabric swatch roller is positioned at the top of the central horizontal line of described timber, described first driven roller, described second driven roller, the outer surface of described fabric swatch roller and described timber is tangent, the roller surface of described first driven roller, described second driven roller, described fabric swatch roller is respectively arranged with friction line, and described friction line is set to the drawing pattern that the degree of depth is 0.2 ~ 0.5mm,
Described driving mechanism is provided with drive motors, and described drive motors drives with described first driven roller, the second driven roller and cutter bed respectively and is connected;
Described rotary cutting mechanism is also provided with cutter bed and peeling knife, and described cutter berth is below described fabric swatch roller and be arranged at described frame movably; Described peeling knife is fixedly installed on described cutter bed, and the nose part of described peeling knife is positioned at the below of the central horizontal line of described fabric swatch roller;
Also be provided with out grillage, described ejecting plate erection is placed in below described fabric swatch roller, and is fixedly installed on described cutter bed;
Also be provided with movable bearing support,
Described erecting is equipped with two slant rails, described movable bearing support is provided with guide shaft, one end slidable fit of described guide shaft is in described slant rail, the other end of described guide shaft is arranged in described movable bearing support and activity is assemblied in another slant rail, angle between the axis of described slant rail and horizontal line is acute angle, when guide shaft moves along the least significant end of described slant rail to most significant end, described movable bearing support lifts gradually, when guide shaft moves along the most significant end of described slant rail to least significant end, described movable bearing support is depressed gradually.
2. a kind of non-fastenning-shaft timber wood rotary shaver according to claim 1, it is characterized in that: be also provided with band stand, described band stand is fixedly installed on described cutter bed, described movable bearing support is assemblied in described band stand and described movable bearing support is connected by rotating shaft with described band stand one end, and described fabric swatch roller is fixedly installed on described movable bearing support.
3. a kind of non-fastenning-shaft timber wood rotary shaver according to claim 1, is characterized in that: described driving mechanism is provided with screw rod propulsive mechanism and horizontal guide rail, described screw rod propulsive mechanism and described horizontal guide rail are assemblied in described frame;
Described drive motors is provided with the first drive motors and the second drive motors, and described first drive motors drives be connected with described first driven roller, described second driven roller;
Described cutter bed is arranged on described horizontal guide rail, and described second drive motors drives with one end of described screw rod propulsive mechanism and is connected, and the other end of described screw rod propulsive mechanism is fixedly connected with described cutter bed.
4. a kind of non-fastenning-shaft timber wood rotary shaver according to claim 3, is characterized in that: described second drive motors is set to servomotor.
5. a kind of non-fastenning-shaft timber wood rotary shaver according to claim 1, is characterized in that: described cutter bed is provided with support bracket, and described support bracket is arranged at the below of described peeling knife.
6. a kind of non-fastenning-shaft timber wood rotary shaver according to claim 5, is characterized in that: described support bracket is provided with multiple supporting plate, multiple described supporting plate interstitial row are distributed in the below of described peeling knife.
7. a kind of non-fastenning-shaft timber wood rotary shaver according to claim 1, it is characterized in that: be also provided with board conveying mechanism, described board conveying mechanism is set to belt-type board conveying mechanism, described board conveying mechanism with described go out grillage be connected, for exporting out the plank of the output of grillage.
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CN105538457A (en) * | 2016-01-28 | 2016-05-04 | 李玉明 | Plate pressure bar non-clamping rotary cutter |
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CN105643748A (en) * | 2016-01-28 | 2016-06-08 | 李玉明 | Clamping-shaft and non-clamping-shaft integrated rotary cutting machine for composite pressure bar |
CN108274572B (en) * | 2017-05-23 | 2020-06-02 | 漳州市炯辉机械有限公司 | Full-automatic timber rotary-cut equipment of high-efficient type |
CN108748566B (en) * | 2018-05-17 | 2020-09-01 | 漳州市炯辉机械有限公司 | Later-stage conveying equipment of bidirectional rotary cutter |
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