CN108501090A - A kind of bathtub system of processing - Google Patents
A kind of bathtub system of processing Download PDFInfo
- Publication number
- CN108501090A CN108501090A CN201810431613.9A CN201810431613A CN108501090A CN 108501090 A CN108501090 A CN 108501090A CN 201810431613 A CN201810431613 A CN 201810431613A CN 108501090 A CN108501090 A CN 108501090A
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- China
- Prior art keywords
- bathtub
- cutter
- tool magazine
- load transfer
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000007246 mechanism Effects 0.000 claims description 31
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000001816 cooling Methods 0.000 claims description 11
- 238000003306 harvesting Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 8
- 230000005611 electricity Effects 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 4
- 230000013011 mating Effects 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims 1
- 230000005693 optoelectronics Effects 0.000 claims 1
- 238000005520 cutting process Methods 0.000 abstract description 7
- 238000005553 drilling Methods 0.000 abstract description 7
- 238000003754 machining Methods 0.000 abstract description 6
- 238000005498 polishing Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 14
- 238000010586 diagram Methods 0.000 description 11
- 101000983970 Conus catus Alpha-conotoxin CIB Proteins 0.000 description 4
- 101000932768 Conus catus Alpha-conotoxin CIC Proteins 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000032258 transport Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- BVPWJMCABCPUQY-UHFFFAOYSA-N 4-amino-5-chloro-2-methoxy-N-[1-(phenylmethyl)-4-piperidinyl]benzamide Chemical compound COC1=CC(N)=C(Cl)C=C1C(=O)NC1CCN(CC=2C=CC=CC=2)CC1 BVPWJMCABCPUQY-UHFFFAOYSA-N 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
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- 230000001105 regulatory effect Effects 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D9/00—Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/005—Manipulators for mechanical processing tasks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/005—Manipulators for mechanical processing tasks
- B25J11/0055—Cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/005—Manipulators for mechanical processing tasks
- B25J11/006—Deburring or trimming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/005—Manipulators for mechanical processing tasks
- B25J11/0065—Polishing or grinding
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Manipulator (AREA)
Abstract
The present invention provides a kind of bathtub systems of processing, track frame including being provided with track, load transfer station for transporting bathtub in track frame, stock shelf for bathtub being sent into load transfer station, it is arranged by track frame, the robot arm device for being processed to bathtub, electric cabinet is used for the man-machine interface operation console of operating robotic arm device, and the control box for operating load transfer station.The bathtub system of processing can use robot arm device once to complete the processing of cutting edge, drilling and polishing, save space, is efficient, high precision machining.
Description
Technical field
The present invention relates to sanitaryware processing technique field, more particularly to a kind of bathtub system of processing.
Background technology
Message bathtub needs to carry out cutting edge, drilling and polishing to bathtub in process of production, for these manufacturing procedures, passes
The way of system is to carry out the processing of different processes in different places, and bathtub is needed to transport next add to after completing a processing
Building site point is processed, and not only needs to occupy a large amount of place, and expend a large amount of haulage time；In addition, carrying out every add
Working hour is typically manually-operated, and efficiency is low, and machining accuracy is low.
Invention content
Place in view of above-mentioned deficiencies of the prior art, the purpose of the present invention is to provide a kind of bathtub system of processing, energy
Enough robot arm device is used once to complete the processing of cutting edge, drilling and polishing, saves space, is efficient, high precision machining.
In order to achieve the above object, this invention takes following technical schemes：
A kind of bathtub system of processing, including it is provided with the track frame of track, the load transfer station for transporting bathtub in track frame is used
In the stock shelf for bathtub being sent into load transfer station, it is arranged by track frame, the robot arm device for being processed to bathtub, it is automatically controlled
Case is used for the man-machine interface operation console of operating robotic arm device, and the control box for operating load transfer station.
In the bathtub system of processing, the stock shelf includes multiple roller-way mechanisms disposed in parallel, and connection phase
The adjustable connection mechanism of adjacent roller-way mechanism；The roller-way mechanism includes transmission roller channel and roller-way holder；The adjustable connection machine
Structure includes two isometric and arranged in a crossed manner connecting rods, and the midpoint of two connecting rods is pivotally connected；Two connecting rods are wherein
One end is hinged with adjacent Liang Ge roller-ways mechanism respectively, and the other end is slidably connected with the Liang Ge roller-ways mechanism respectively, which connects
Connecing end can slide along the length direction of transmission roller channel.
In the bathtub system of processing, the load transfer station includes the transfer frame being slidably disposed on track, fixed
The driving motor for driving load transfer station to move on transfer frame, the load transfer station electric cabinet being fixed on transfer frame, Yi Jiduo
A be arranged is used to adsorb the vacuum chuck device of bathtub in transfer frame both sides.
In the bathtub system of processing, the transfer frame by least two is mutually parallel longeron and Duo Gen be connected to it is adjacent
Longeron between crossbeam composition；First mounting rail has been respectively fixedly connected on the upper surface and side of outermost two longerons
With second mounting rail；The vacuum chuck device includes the mounting base being arranged on the second installation beam sides, straight up
The cylinder being made of several cylinders is arranged in mounting base to combine, the sucker mounting plate of its lifting of driving is combined by cylinder, it is multiple
Vacuum cup on sucker mounting plate is set, and is fixed on the vacuum generator of the second mounting rail bottom；The vacuum hair
Raw device is used to inhale vacuum to vacuum cup.
In the bathtub system of processing, on the transfer frame along its length on be provided with more third mounting rails,
The length direction of three mounting rails is identical as the width direction of transfer frame；The upper surface of third mounting rail is provided with Universal caster seat；
There are one L-shaped baffles for wherein one end setting of third mounting rail, and the L-shaped baffle is for limiting bathtub.
In the bathtub system of processing, transfer frame bottom is provided with aggregate bin, and the lower end exit of aggregate bin is set
It is equipped with Material collecting box for harvesting；The Material collecting box for harvesting is slidably snap-fitted on two side plates and can move back and forth along the width direction of transfer frame.
In the bathtub system of processing, the robot arm device includes the pedestal fixed on the ground, is arranged in pedestal
On six degree of freedom mechanical arm, by mechanical arm drive its move electro spindle, for electro spindle convey cooling oil oil cooling
Machine, and be set on the base, store tool magazine there are many cutter；The mechanical arm, electro spindle, tool magazine, oil cooling machine are equal
It is electrically connected with the electric cabinet；Tool magazine is used to provide the cutter needed to mechanical arm, and mechanical arm can provide tool magazine
Cutter be substituted into the output end of electro spindle automatically.
In the bathtub system of processing, the tool magazine includes being fixed on the cutter bin bracket of pedestal, is fixed on cutter
The tool magazine of bin bracket upper end, the rotary cutter disk being arranged in tool magazine, multiple cutters being placed on rotary cutter disk, with
And the motor that driving rotary cutter disk turns；For the side tool of tool magazine there are one opening, rotary cutter disk is circular disk body, the knife
Tool is evenly spaced in the edge of rotary cutter disk；The position that each cutter is corresponded on the side wall of tool magazine is respectively provided with there are one being used for
Incude the cutter whether the photoelectric sensor also on rotary cutter disk；Motor, photoelectric sensor are electrically connected with electric cabinet.
In the bathtub system of processing, each cutter is fixed on a handle of a knife mating with the electro spindle；Rotation
The edge of capstan head is fixed with multiple tool shank cartridges corresponding with cutter, and there are one clamping frame, the cards for the upper end connection of tool shank cartridges
Connect frame upper end tool there are one upward opening C-shaped retainer ring；The handle of a knife is connected in C-shaped retainer ring.
In the bathtub system of processing, there are two the load transfer station settings, they are separately positioned on track frame both ends, should
The size of two load transfer stations is different；Stock shelf is correspondingly provided with two, their size is different；Robot arm device is provided with two
A, they are separately positioned on track frame both sides.
Advantageous effect：
The present invention provides a kind of bathtub systems of processing, and after bathtub is sent into load transfer station, bathtub is transported to mechanical arm and filled by load transfer station
Place is set, and carries out the processing of multiple processes such as cutting edge, drilling and polishing, the occupation of land of entire bathtub system of processing by robot arm device
Area is small, is conducive to save haulage time, and process automates, efficiency is higher, high precision machining.
Description of the drawings
Fig. 1 is the structural schematic diagram of bathtub system of processing provided by the invention.
Fig. 2 is the structural schematic diagram of stock shelf in bathtub system of processing provided by the invention.
Fig. 3 is in bathtub system of processing provided by the invention, and connecting rod is slidably connected between end and roller mounting plate
Connection structure diagram.
Fig. 4 is the structural schematic diagram of connecting rod in bathtub system of processing provided by the invention.
Fig. 5 is the structural schematic diagram of height adjustment mechanism in bathtub system of processing provided by the invention.
Fig. 6 is the structural schematic diagram of load transfer station in bathtub system of processing provided by the invention.
Fig. 7 is the structural schematic diagram of transfer frame in bathtub system of processing provided by the invention.
Fig. 8 is the enlarged drawing of S portion in Fig. 6.
Fig. 9 is the structural schematic diagram of vacuum chuck device in bathtub system of processing provided by the invention.
Figure 10 is the structural schematic diagram of robot arm device in bathtub system of processing provided by the invention.
Figure 11 is the structural schematic diagram of expansion bend in bathtub system of processing provided by the invention.
Figure 12 is the stereogram of oil cooling machine in bathtub system of processing provided by the invention.
Figure 13 is the explosive view of tool magazine in bathtub system of processing provided by the invention.
Figure 14 is the connection structure diagram of handle of a knife and rotary cutter disk in bathtub system of processing provided by the invention.
Specific implementation mode
The present invention provides a kind of bathtub system of processing, to keep the purpose of the present invention, technical solution and effect clearer, bright
Really, developing simultaneously referring to the drawings, the present invention is described in more detail for embodiment.It should be appreciated that specific implementation described herein
Example is not intended to limit the present invention only to explain the present invention.
Please refer to Fig.1-14, a kind of bathtub system of processing, including it is provided with the track frame A of track A1, in track frame
It is upper transport bathtub load transfer station B, for bathtub be sent into load transfer station stock shelf C, be arranged by track frame, for bathtub into
Robot arm device D, the electric cabinet E of row processing, are used for the man-machine interface operation console F of operating robotic arm device D, and for operating
The control box G of load transfer station B.Wherein, the controller of control machinery arm assembly D and corresponding control circuit are provided in electric cabinet E,
Man-machine interface operation console F is electrically connected with electric cabinet E.
When work, after bathtub is sent into load transfer station, load transfer station transports bathtub at robot arm device to, and by robot arm device
The processing of multiple processes such as cutting edge, drilling and polishing is carried out, the floor space of entire bathtub system of processing is small, is conducive to save fortune
The defeated time, and process automates, efficiency is higher, high precision machining.
Specifically, seeing Fig. 1,2, the stock shelf C includes multiple roller-way mechanism C1 disposed in parallel, and connection is adjacent
The adjustable connection mechanism of roller-way mechanism；The roller-way mechanism C1 includes transmission roller channel C1.1 and roller-way holder C1.2；It is described adjustable
Bindiny mechanism includes two isometric and arranged in a crossed manner connecting rod C2, and the midpoint of two connecting rods is pivotally connected；This two connections
Wherein one end of bar is hinged with adjacent Liang Ge roller-ways mechanism C1 respectively, and the other end connects with two roller-way mechanism slips respectively
It connects, which can slide along the length direction of transmission roller channel C1.1.The stock shelf, by multiple parallel transmission roller channel groups
At the slidably supported face for transporting bathtub, and while the distance between each transmission roller channel is adjusted by adjustable connection mechanism
Each transmission roller channel can be kept parallel, so as to be used to transport various sizes of bathtub.
See that Fig. 3, the one end the connecting rod C2 and the roller mounting plate C1.1a of the transmission roller channel C1.1 of a roller-way mechanism are cut with scissors
It connects, the other end is slidably snap-fitted on the roller mounting plate C1.1a of the transmission roller channel C1.1 of another roller-way mechanism.The roller
It is arranged symmetrical above and belowly on the outside of cylinder mounting plate there are two spout C3, each spout includes one piece along roller mounting plate C1.1a
Length direction extend transverse slat C3.1 and two pieces be vertically disposed on transverse slat, along roller mounting plate length direction extend edge
Snap-gauge C3.2；Transverse slat C3.1 and two pieces of snap-gauge C3.2 surround a sliding slot jointly, and the sliding slot of two spouts is oppositely arranged；Institute
The top and bottom for stating the end that is slidably connected of connecting rod C2 are each provided with a pulley C2.1, and two pulleys can be respectively slidably connected on
In two sliding slots.The structure both can guarantee that connecting rod end can smoothly move, moreover it is possible to prevent connection boom end from being installed with roller
Plate is disconnected.
Herein, two pulley C2.1 on same connecting rod C2 pass through several bearings C2.3 by same root pulley spindle C2.2
In the connecting rod.
See Fig. 4, in two connecting rod C2 of same adjustable connection mechanism, wherein one thickness is larger, another thickness
Degree is smaller；Straight slot C2.4 there are one being opened up along its length in the middle part of the larger connecting rod of thickness, another connecting rod is slideably
It is threaded through in the straight slot.In order to the drive-connecting shaft between two connecting rods（Do not have picture in figure）Installation.Herein, it can be connected at two
Lock screw is arranged in the hinged place of bar（See Fig. 4）, for locking the angle between two connecting rods.It is to compensate straight slot C2.4 to even
The weakening of extension bar intensity, the upper and lower surface of the larger connecting rod C2 of the thickness, which corresponds to, is provided with reinforcing rib on the position of straight slot
C2.5。
See Fig. 5, the lower ends roller-way holder C1.2 are provided with multiple universal wheel C4 with self-locking function, so as to roller-way mechanism
The movement and fixation of C1；Each universal wheel is arranged by a height adjustment mechanism C5 in the lower ends roller-way holder C1.2, the height
Degree regulating mechanism can adjust the height of universal wheel.By adjusting the height of each universal wheel, transmission roller channel can be enabled in out-of-flatness
Ground on can also keep horizontal.
The height adjustment mechanism C5 specifically includes the guide plate C5.1 for being fixed on the lower ends roller-way holder C1.2, is fixed on and leads
Support plate C5.2 above to plate rotationally wears sleeve C 5.3 on the supporting plate, is connect with the inner hole thread of sleeve
Traveller C5.4（The endoporus of sleeve is provided with internal thread, and corresponding external screw thread is provided on the circumferential surface of traveller, and traveller is connected to sleeve
Endoporus in）, and the handwheel C5.5 in sleeve upper end is set；The lower end of traveller C5.4 passes through guide plate C5.1 and universal wheel C4
It is rotatably coupled, which is splined shaft, and the upper holes passed through for traveller guide plate C5.1 are corresponding splined hole.By turning
Sleeve can make traveller flexible, convenient and efficient to adjust the height of universal wheel.
Preferably, the outer diameter on the top of the sleeve C 5.3 is smaller than the outer diameter of lower part, and upper part passes through an angular contact axis
It holds C5.6 to be arranged on support plate C5.2, the upper end of its underpart offsets with the inner ring bottom of the angular contact bearing.The structure was both protected
Having demonstrate,proved sleeve can swimmingly rotate, and sleeve is also made not slided since axial force is larger, improve load-bearing capacity.
Specifically, seeing Fig. 6, the load transfer station B includes the transfer frame B1 being slidably disposed on track A1, is fixed on shifting
The driving motor B2, load transfer station the electric cabinet B3, Yi Jiduo being fixed on transfer frame for driving load transfer station to move on carrier
A be arranged is used to adsorb the vacuum chuck device B4 of bathtub in transfer frame both sides.Wherein, setting is useful in load transfer station electric cabinet B3
Electrically connect with load transfer station electric cabinet B3 in the controller and corresponding control circuit, the control box G of control load transfer station B work
It connects.In use, bathtub is tipped upside down on load transfer station and is sucked by vacuum chuck device bathtub, load transfer station moves in track frame
The processing of cutting edge, drilling and polishing is carried out to bathtub to processing stations, due to the suction-operated of vacuum chuck device, bathtub can not
It is moved on shifting apparatus, ensure that machining accuracy is higher and processing effect is preferable.
See Fig. 8, rack A2 is provided on the track frame A；The output end of the driving motor B2 passes through retarder B2.1
Driving one is rotated with rack A2 meshed gears.Herein, since gear is arranged in a dirt seal housing B2.2, in figure
Do not draw gear.
Further, see that Fig. 6-9, the transfer frame B1 are connected to phase by least two be mutually parallel longeron B1.1 and Duo Gen
Crossbeam B1.2 compositions between adjacent longeron；It is respectively fixedly connected one first on the upper surface and side of outermost two longerons
A mounting rail B5 and second mounting rail B6；The vacuum chuck device B4 includes the peace being arranged on the second sides mounting rail B6
Seat B4.1 is filled, the cylinder being made of several cylinders in mounting base is set straight up and combines B4.2, is combined by cylinder and drives it
Sucker mounting plate B4.3, the multiple vacuum cup B4.4 being arranged on sucker mounting plate of lifting, and it is fixed on the second installation
The vacuum generator B4.5 in beam bottom portion；The vacuum generator is used to inhale vacuum to vacuum cup.Enter load transfer station in bathtub
When, vacuum cup is located at minimum point, avoids the position adjustment for hindering bathtub, after bathtub is adjusted in place, handle is combined by cylinder
Vacuum cup rises into vacuum adsorbed.
Preferably, at least provided on two sliding slots B6.1, the mounting base B4.1 on the sides the second mounting rail B6
It is provided with corresponding draw runner B4.1a, draw runner B4.1a is slidably snap-fitted in corresponding sliding slot B6.1；It is set on mounting base B4.1
It is equipped with lock screw B4.1b, and is locked on the second mounting rail by the lock screw.Unscrewing can be right as needed after lock screw
The position of vacuum cup is adjusted, can be in lock screw end set handle in order to more easily turn lock screw
B4.1c.Herein, second mounting rail is aluminium section bar.
In the present embodiment, on the transfer frame B1 along its length on be provided with more third mounting rail B7, third installation
The length direction of beam is identical as the width direction of transfer frame；The upper surface of third mounting rail is provided with Universal caster seat B8；Third
There are one L-shaped baffle B9 for wherein one end setting of mounting rail, and the L-shaped baffle is for limiting bathtub.Universal caster is set
Seat can reduce the friction between bathtub and transfer frame, be scratched when preventing bathtub from entering load transfer station and when adjustment position；And it sets
It sets L-shaped baffle to position bathtub in the position that transfer frame width direction is, reduces the time loss of its position adjustment.
Herein, bathtub is damaged with L-shaped stop collision in order to prevent, elastic cushion block can be arranged on L-shaped baffle.The third mounting rail
For aluminium section bar.
Preferably, see that Fig. 7, the bottoms transfer frame B1 are provided with aggregate bin B10, the lower end exit of aggregate bin is provided with
Material collecting box for harvesting B11；The Material collecting box for harvesting is slidably snap-fitted on two side plate B10.1 and can be moved back along the width direction of transfer frame
It is dynamic.The clast generated when aggregate bin is to collect processing is set, and Material collecting box for harvesting is the clast arrived for store collected, can after filling
Its extraction is outwelled, picking and placeing for Material collecting box for harvesting is very convenient.
See Fig. 7, two pieces of triangle grillage B12 are additionally provided on the transfer frame B1, the load transfer station electric cabinet B3 is fixed on
Between two pieces of triangle grillages.
Specifically, seeing Figure 10, the robot arm device D includes the pedestal D1 fixed on the ground, is set on the base
The mechanical arm D2 of six degree of freedom is driven the electro spindle D3 of its movement by mechanical arm, the oil cooling for conveying cooling oil to electro spindle
Machine D4, and be set on the base, store there are many cutter（The type and quantity of cutter meet the requirement of each manufacturing procedure）'s
Tool magazine D5；The mechanical arm, electro spindle, tool magazine, oil cooling machine are electrically connected with the electric cabinet E；Tool magazine be used for
Mechanical arm provides the cutter needed, and mechanical arm can automatically be substituted into the cutter that tool magazine provides the output end of electro spindle.This
Place, the mechanical arm and electro spindle of six degree of freedom are the prior art, are not described in detail to its structure, and wherein mechanical arm can be selected
HSK-E32 electro spindles can be selected in TX200L mechanical arms, electro spindle.
Due to having the cutter for completing each process in tool magazine, and the cutter needed can be provided according to each process,
Working tool automatically can be replaced with the cutter by the mechanical arm of six degree of freedom, and in man-machine interface operation console F and electric cabinet E
Control under complete corresponding manufacturing procedure, using the robot arm device can be completed on a station cutting edge, drilling and beat
Multiple processes such as mill are conducive to the floor space for reducing bathtub system of processing, and process automates, and efficiency is higher, processing
Precision is high.
See that Figure 10,13, the tool magazine D5 include the cutter bin bracket D5.1 for being fixed on pedestal D1, is fixed on tool magazine branch
The tool magazine D5.2 of frame upper end, the rotary cutter disk D5.3 being arranged in tool magazine, multiple knives being placed on rotary cutter disk
Tool（Do not have picture in figure）, and drive the motor D5.4 of rotary cutter disk turn；There are one the D5.2a that is open, rotations for the side tool of tool magazine
It is circular disk body to turn capstan head, and the cutter is evenly spaced in the edge of rotary cutter disk；It is corresponding each on the side wall of tool magazine
The position of cutter be respectively provided with there are one for incude the cutter whether the photoelectric sensor D5.5 also on rotary cutter disk；Electricity
Machine, photoelectric sensor are electrically connected with electric cabinet E.
The knife number of each cutter on rotary cutter disk and the placement location on rotary cutter disk are one-to-one, when certain
After a cutter is taken away by mechanical arm, corresponding photoelectric sensor is capable of detecting when at this that cutter is sky, when needing replacing cutter,
Rotary cutter disk first goes to the vacancy centre of opening D5.2a, and mechanical arm can put back to current cutter on the vacancy, then
Rotary cutter disk turns to target tool the centre of opening D5.2a, and mechanical arm takes the cutter away and carries out corresponding process
Processing, last rotary cutter disk reset.The tool magazine of the structure is ingenious in design, can realize the automation of cutter changing.
Further, see that Figure 13,14, each cutter are fixed on a handle of a knife D3.1 mating with the electro spindle D3；
The edge of rotary cutter disk D5.3 is fixed with multiple tool shank cartridges D5.6s corresponding with cutter, and there are one the upper end connections of tool shank cartridges
Clamping frame D5.7, there are one the C-shaped retainer ring D5.7a of upward opening for the upper end tool of the clamping frame；The handle of a knife is connected to C-shaped retainer ring
In.When taking cutter, mechanical arm drives electro spindle, so that the output end of electro spindle is entangled handle of a knife, lifts handle of a knife then up from C-shaped card
It is taken out in circle；And when being put into cutter, handle of a knife is caught in from top to bottom in C-shaped retainer ring, then electro spindle decontrols handle of a knife.The cutter connects
The structure of binding structure is simple, and cutter picks and places facility.And handle of a knife is the prior art, is not described in detail to its structure, if electricity is main
Axis is HSK-E32 electro spindles, then handle of a knife is HSK-E32 handle of a knifes.
In the present embodiment, there are one be adapted with the opening D5.2a of tool magazine for the side tool of the rotary cutter disk D5.3
Notch D5.3a, be connected on notch there are one the open closure D5.8 for blocking the opening, which can follow rotation
Turn capstan head to rotate in tool magazine.The open closure is set, and after having replaced cutter every time, rotary cutter disk, which resets, enables opening gear
Plate blocks opening D5.2a, prevents the dust generated in process from entering in tool magazine.
See Figure 12, the robot arm device further includes one for providing high pressure gas to electro spindle D3 with handle of a knife
The main shaft booster D6 of D3.1 strippings.When needing replacing cutter, the retaining mechanism at the output end endoporus of electro spindle（Existing skill
Art）Handle of a knife can be unclamped, however since the cooperation between handle of a knife and the output end endoporus of electro spindle is closer, there can be larger rub
Power is wiped, causes handle of a knife that can not loosen, therefore by being passed through high pressure gas toward output end endoporus, handle of a knife can be blown and be loosened, in this way
After handle of a knife is put into C-shaped retainer ring by mechanical arm, blow loosen after can smoothly retreat.
Preferably, the output end of the main shaft booster D6 is in series with moisture trap D6.1 and pressure regulator valve D6.2, to prevent
Steam enters in electro spindle the service life for reducing electro spindle, and adjusts the pressure of high pressure gas.Herein, main shaft can be pressurized
Device, moisture trap and pressure regulator valve are fixed on the shell of oil cooling machine D4.
The motor D5.4 is arranged at the top of tool magazine D5.2, and there are one retarder D5.9 for output end setting, reduce
The output end of device is connected with a drive shaft D5.10, which is sequentially connected with the rotary cutter disk.
See Figure 10,11, the service cable of the electro spindle D3 is drag chain cable（Do not have picture in figure）；It is set on the mechanical arm D2
The expansion bend D7 of tensioner drag chain cable is used for there are one setting；The expansion bend includes the bottom plate D7.1 being connected with mechanical arm, is fixed on
Hard tube D7.2 and one end on bottom plate are fixed on the hose D7.3 on bottom plate；The other end of hose is slidably inserted into hard tube
It is interior, hose and hard tube composition U-tube road；Spring D7.4 is provided in hard tube, which connect with hose, the other end with it is hard
Pipe connects；Drag chain cable passes through the U-tube road.When mechanical arm works, drag chain cable with mechanical arm movement sometimes
It can be in relaxed state, will produce shaking under relaxed state, hinder the normal work of mechanical arm sometimes, and lead to the expansion bend
In, when drag chain cable relaxes, hose end can be displaced outwardly in hard tube under spring force, keep U-tube road elongated,
To tensioner drag chain cable.
Herein, the photoelectric sensor D5.5 is fixed on by L-shaped connector D5.11 on the lateral wall of tool magazine 2, outside
Corresponding peep hole D5.2b is offered on wall.
In preferred embodiment, Fig. 1 is seen, there are two the load transfer station B settings, they are separately positioned on track frame both ends, should
The size of two load transfer stations is different；Stock shelf C is correspondingly provided with two, their size is different（Herein refer to roller-way mechanism C1
Quantity it is different）；There are two robot arm device settings, they are separately positioned on track frame both sides.Using different load transfer station B come
The different size of bathtub of transfer, improves the applicability of system；And two robot arm devices are set, enable them work at the same time, and negative
The processing work for blaming different zones on bathtub, can greatly improve processing efficiency.
It, can according to the technique and scheme of the present invention and its hair it is understood that for those of ordinary skills
Bright design is subject to equivalent substitution or change, and all these changes or replacement should all belong to the scope of protection of the present invention.
Claims (10)
1. a kind of bathtub system of processing, which is characterized in that the track frame including being provided with track, for transporting bath in track frame
The load transfer station of cylinder, the stock shelf for bathtub being sent into load transfer station, is arranged by track frame, the machine for being processed to bathtub
Tool arm assembly, electric cabinet are used for the man-machine interface operation console of operating robotic arm device, and the operation for operating load transfer station
Case.
2. bathtub system of processing according to claim 1, which is characterized in that the stock shelf includes multiple disposed in parallel
Roller-way mechanism, and connect the adjustable connection mechanism of adjacent roller-way mechanism；The roller-way mechanism includes transmission roller channel and roller-way
Holder；The adjustable connection mechanism includes two isometric and arranged in a crossed manner connecting rods, and the midpoint of two connecting rods is pivotally connected；
Wherein one end of two connecting rods is hinged with adjacent Liang Ge roller-ways mechanism respectively, the other end respectively with the Liang Ge roller-ways mechanism
It is slidably connected, which can slide along the length direction of transmission roller channel.
3. bathtub system of processing according to claim 1, which is characterized in that the load transfer station includes being slidably disposed on
Transfer frame on track, the driving motor for driving load transfer station to move being fixed on transfer frame, is fixed on transfer frame
Load transfer station electric cabinet and multiple be arranged are used to adsorb the vacuum chuck device of bathtub in transfer frame both sides.
4. bathtub system of processing according to claim 3, which is characterized in that the transfer frame is mutually parallel by least two
Longeron and Duo Gen are connected to the composition of the crossbeam between adjacent longeron；On the upper surface and side of outermost two longerons respectively
It is fixed with first mounting rail and second mounting rail；The vacuum chuck device includes that setting installs beam sides second
On mounting base, the cylinder being made of several cylinders in mounting base is set straight up and is combined, by cylinder combine driving its liter
The sucker mounting plate of drop, multiple vacuum cups being arranged on sucker mounting plate, and it is fixed on the true of the second mounting rail bottom
Empty generator；The vacuum generator is used to inhale vacuum to vacuum cup.
5. bathtub system of processing according to claim 4, which is characterized in that upper setting along its length on the transfer frame
There are more third mounting rails, the length direction of third mounting rail identical as the width direction of transfer frame；The upper table of third mounting rail
Face is provided with Universal caster seat；There are one L-shaped baffle, which is used for bathtub for wherein one end setting of third mounting rail
It is limited.
6. bathtub system of processing according to claim 4, which is characterized in that transfer frame bottom is provided with aggregate bin,
The lower end exit of aggregate bin is provided with Material collecting box for harvesting；The Material collecting box for harvesting is slidably snap-fitted on two side plates and can be along transfer frame
Width direction moves back and forth.
7. bathtub system of processing according to claim 1, which is characterized in that the robot arm device includes being fixed on ground
On pedestal, the mechanical arm for the six degree of freedom being set on the base drives the electro spindle that it moves, for main to electricity by mechanical arm
Axis convey cooling oil oil cooling machine, and be set on the base, store there are many cutter tool magazine；The mechanical arm, electricity are main
Axis, tool magazine, oil cooling machine are electrically connected with the electric cabinet；Tool magazine is used to provide the cutter needed, machinery to mechanical arm
Arm can automatically be substituted into the cutter that tool magazine provides the output end of electro spindle.
8. bathtub system of processing according to claim 7, which is characterized in that the tool magazine includes being fixed on the knife of pedestal
Have bin bracket, is fixed on the tool magazine of tool magazine pedestal upper end, the rotary cutter disk being arranged in tool magazine is multiple to be placed on rotation
Turn the cutter on capstan head, and the motor that driving rotary cutter disk turns；There are one opening, rotary cutters for the side tool of tool magazine
Disk is circular disk body, and the cutter is evenly spaced in the edge of rotary cutter disk；Each cutter is corresponded on the side wall of tool magazine
Position be respectively provided with there are one for incude the cutter whether the photoelectric sensor also on rotary cutter disk；Motor, optoelectronic induction
Device is electrically connected with electric cabinet.
9. bathtub system of processing according to claim 8, which is characterized in that each cutter is fixed on one and the electricity master
On the mating handle of a knife of axis；The edge of rotary cutter disk is fixed with multiple tool shank cartridges corresponding with cutter, and the upper end of tool shank cartridges connects
It connects there are one clamping frame, the upper end of the clamping frame has the C-shaped retainer ring there are one upward opening；The handle of a knife is connected to C-shaped retainer ring
In.
10. according to claim 1-9 any one of them bathtub systems of processing, which is characterized in that the load transfer station is provided with two
A, they are separately positioned on track frame both ends, and the size of two load transfer stations is different；Stock shelf is correspondingly provided with two, it
Size it is different；There are two robot arm device settings, they are separately positioned on track frame both sides.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810431613.9A CN108501090A (en) | 2018-05-08 | 2018-05-08 | A kind of bathtub system of processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810431613.9A CN108501090A (en) | 2018-05-08 | 2018-05-08 | A kind of bathtub system of processing |
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| CN108501090A true CN108501090A (en) | 2018-09-07 |
Family
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| CN201810431613.9A Pending CN108501090A (en) | 2018-05-08 | 2018-05-08 | A kind of bathtub system of processing |
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