CN108490860A - A kind of manure fermentation control system - Google Patents
A kind of manure fermentation control system Download PDFInfo
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- CN108490860A CN108490860A CN201711313710.XA CN201711313710A CN108490860A CN 108490860 A CN108490860 A CN 108490860A CN 201711313710 A CN201711313710 A CN 201711313710A CN 108490860 A CN108490860 A CN 108490860A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/054—Input/output
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/02—Biological treatment
- C02F11/04—Anaerobic treatment; Production of methane by such processes
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/11—Plc I-O input output
- G05B2219/1103—Special, intelligent I-O processor, also plc can only access via processor
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- Water Supply & Treatment (AREA)
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- Treatment Of Sludge (AREA)
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Abstract
The present invention relates to manure fermentation technical fields, a kind of manure fermentation control system is provided, including power module, automatic weighing controller and PLC controller, power module from supply line for obtaining voltage signal, and voltage signal is converted into low-voltage signal, and provide power supply signal for automatic weighing controller and PLC controller；Automatic weighing controller is used to transmit the signal that feeds intake to feed cylinder, and the signal that feeds intake is clamped to the transmission of packaging bag clamp system；PLC controller to solid-liquid separating dry space from moist space machine, feeding device, manure fermentation tank, disintegrating mechanism and device for discharging for sending manure fermentation signal respectively, control separation of solid and liquid, hot fermentation, excrement crushing and the discharging action of excrement, the manure fermentation control system substantially reduces fermentation period, improves fermentation efficiency；High degree of automation simultaneously, the peculiar smell of generation is few, solves the problems, such as to destroy natural environment and affects the resident's normal life of inhabitation nearby.
Description
Technical field
The invention belongs to manure fermentation technical field more particularly to a kind of manure fermentation control systems.
Background technology
The excrement of animal and the mankind just can apply in soil after needing fermentation process, largely be posted because containing in excrement
Infested and heavy metal, land quality can be influenced by being directly used in soil, and be unfavorable for the growth of crops；Meanwhile it is edible
The crops to grow up in the soil can have security risk.
Currently, the mode that the fermentation of excrement mostly uses greatly accumulation carries out spontaneous fermentation, it is long using which fermentation period, into
And cause fermentation efficiency low, and will produce a large amount of peculiar smell in fermentation, natural environment is destroyed, neighbouring residence has been seriously affected
Live the normal life of the people.
Invention content
The purpose of the present invention is to provide a kind of manure fermentation control systems, it is intended to solve to use stack measure in the prior art
The spontaneous fermentation period of formula is long, and then causes fermentation efficiency low, and will produce a large amount of peculiar smell in fermentation, destroys nature
Environment, the problem of having seriously affected the normal life of neighbouring inhabitation resident.
The invention is realized in this way a kind of manure fermentation control system, the manure fermentation control system includes power supply
Module and the automatic weighing controller being connect with manure fermentation device and PLC controller, the manure fermentation device include solid
Liquid separating dry space from moist space machine, feeding device, manure fermentation tank, disintegrating mechanism, device for discharging and packaging integrated machine of weighing, it is described to weigh
Packaging integrated machine includes feed cylinder, switching mechanism, packaging bag clamp system, conveyer belt and sack closer, wherein：
Power module is converted to low-voltage signal for obtaining voltage signal from supply line, and by the voltage signal,
And provide power supply signal for the automatic weighing controller and PLC controller；
Automatic weighing controller is electrically connected with the power module, for transmitting the signal that feeds intake to the feed cylinder, to institute
It states the transmission of packaging bag clamp system and clamps the signal that feeds intake；
PLC controller, and the power module and is respectively used to control the solid-liquid separating dry space from moist space machine, feeding device, excrement
Just each drive module electrical connection of fermentation tank, disintegrating mechanism and device for discharging work, for respectively to the solid-liquid dry and wet point
It disembarks, feeding device, manure fermentation tank, disintegrating mechanism and device for discharging transmission manure fermentation signal, controls the solid-liquid point of excrement
From, hot fermentation, excrement crush and discharging action.
As an improvement scheme, the automatic weighing controller be equipped with pin IN1, IN2, IN8, OUT3, OUT5 and
OUT6, wherein：
The pin IN1 connections start the starting switch of work, the pin for controlling the packaging integrated machine of weighing
IN8 connections start weighing operation for controlling the packaging integrated machine of weighing and start to switch, and the pin IN2 connections are for controlling
Packaging integrated machine of weighing described in system stops the shutdown switch of weighing operation；
The pin OUT6 connections are connect after concatenating a solenoid valve with the packaging bag clamp system, the pin OUT3,
OUT5 is connect after concatenating a solenoid valve respectively with the feed cylinder, and control carries out big throw and small throwing operation respectively.
As an improvement scheme, the automatic weighing controller includes：
Switching signal detection module, for detecting whether described pin IN1, IN2, IN8 receive corresponding operational motion；
Whether discharging signal detection module has the discharging to fill for detecting in the splicing cylinder being located above the feed cylinder
Set the excrement laid down；
Switch control signal generation module, for when the discharging signal detection module detects discharging action, generating
Switch control signal, and it is sent to the switching mechanism by switch control signal is generated；
Clamping feeds intake signal generation module, feeds intake signal for when generating the switch control signal, generating clamping, and
The clamping of the generation signal that feeds intake is issued into the packaging bag clamp system by the pin OUT6；
First control module, respectively with the switching signal detection module, discharging signal detection module, switch control signal
Generation module and clamping feed intake signal generation module, for detecting mould according to the switching signal detection module and discharging signal
The action message of block controls the switch control signal generation module and clamps the signal generation module execution signal generation that feeds intake
Action.
As an improvement scheme, the fermentation tank be equipped with material mouth, the fermentation with the material mouth corresponding position
Tank is equipped with the feed hopper extended to inside the fermentation tank；The fermentation tank below the feed hopper is equipped with and institute
State the discharging bin that material mouth is engaged togather；
The inner wall of the fermentation tank is equipped at least one stirring blade, and the stirring blade is from the material mouth to the hair
The other end of fermentation tank extends spirally, and the stirring blade is radially extended along the fermentation tank；
The fermentation tank is also configured with warm-air supply mechanism, and the warm-air supply mechanism extends to the interior of the fermentation tank
Portion.
As an improvement scheme, the warm-air supply mechanism includes wind turbine, and the air outlet of the wind turbine is equipped with wind
Heating device, the air heating device are equipped with the ajutage extended in the fermentation tank, and the ajutage is equipped with outlet air
Mouthful；It is used to support the supporting rack of the ajutage at least two groups are equipped in the fermentation tank of the ajutage corresponding position,
Rolling bearing is equipped between support frame as described above and the ajutage；
The air heating device includes shell, and heating element is equipped in the shell, and the heating element adds for infrared ray
Heat pipe；The ajutage in the fermentation tank is equipped with multiple exhaust vents.
As an improvement scheme, the PLC controller be equipped with pin VCOM, pin V+, pin Y4, pin Y5, pipe
Foot Y6, pin Y7, pin Y10, pin Y12 and pin Y15；
The pin VCOM, pin V+ are connect with the power module, for taking electricity from the power module；
The pin Y4 is connect with the feeding motor for controlling feeding device work, the pin Y5 respectively with it is cold
But wind turbine, the oil pressure motor connection for controlling the fermentation tank work, the pin Y6 are sent out with for controlling the fermentation tank
The air heating device of ferment temperature connects, and the pin Y7 is connect with the wind turbine for forming heating wind, the pin Y10 be used to control
The crushing motor connection of the grinding device work, the pin Y15 and the discharging electricity for driving the device for discharging work
Machine connects, the pin Y12 and the stirring motor for driving the stirring blade action.
As an improvement scheme, be sequentially connected in series on the circuit between the pin Y4 and the feeding motor and exchanged
Contactor KM5 and electrothermal relay FR5, the pin Y5 with concatenation exchanges respectively on the circuit between cooling blower, oil pressure motor
Contactor KM10 and A.C. contactor KM1 concatenates A.C. contactor on the circuit between the pin Y6 and air heating device
KM11 is sequentially connected in series A.C. contactor KM2 and electrothermal relay FR1, the pin on the circuit between the pin Y7 and wind turbine
It is sequentially connected in series A.C. contactor KM6 and electrothermal relay FR3, the pin Y15 and discharging on circuit between Y10 and crushing motor
A.C. contactor KM9 and electrothermal relay FR6 are sequentially connected in series on circuit between motor, between the pin Y12 and stirring motor
Circuit on concatenation A.C. contactor KM3.
As an improvement scheme, the PLC controller specifically includes：
It is separated by solid-liquid separation control module, for by the way that separation of solid and liquid signal is generated in advance to the transmission of solid-liquid separating dry space from moist space machine, controlling
System is detached from the water being blended in excrement；
Dewatered excrement is delivered in manure fermentation tank by feeding control module for passing through the feeding device；
Hot fermentation module is passed through hot wind progress hot fermentation into manure fermentation tank, companion in fermentation process for controlling
With stirring action；
Excrement crushes module, and after for fermenting in manure fermentation tank, control is by being arranged on manure fermentation tank
Disintegrating mechanism the excrement that finishes of fermentation is crushed；
Discharging control module, for carrying out discharging to the excrement that fermentation finishes by device for discharging；
Second control module, respectively with the separation of solid and liquid control module, feeding control module, hot fermentation module, excrement
Just module and the connection of discharging control module are crushed, for coordinating the separation of solid and liquid control module, feeding control module, high temperature
Fermentation module, excrement crush the action of module and discharging control module, and control carries out manure fermentation and crushing in fermentation tank
Discharging.
As an improvement scheme, the device for discharging includes the discharge tube being obliquely installed, one end of the discharge tube
Equipped with receiving hopper, the receiving hopper is located at the lower section of the discharging bin, and the other end of the discharge tube extends to the packet of weighing
Fill the top of all-in-one machine；It is equipped with discharging auger in the discharge tube, holder is also hinged with positioned at the lower section of the discharge tube.
As an improvement scheme, the packaging integrated machine of weighing includes two rotating rollers, two rotating rollers it
Between be equipped with the conveyer belt, be equipped with picking-up container above the conveyer belt, the picking-up container is located at the lower section of discharge tube, the splicing
The lower section of case is equipped with the feed cylinder, and the feed cylinder is interconnected with the picking-up container, and switch is additionally provided in the picking-up container
Mechanism；
The packaging bag clamp system is hinged on the feed cylinder, the position that the feed cylinder closes on is equipped with weighing and sensing
Device.
In embodiments of the present invention, manure fermentation control system includes power module, automatic weighing controller and PLC controls
Device, power module is converted to low-voltage signal for obtaining voltage signal from supply line, and by voltage signal, and claims to be automatic
Weight controller and PLC controller provide power supply signal；Automatic weighing controller is used to transmit the signal that feeds intake to feed cylinder, to packaging
The transmission of bag clamping mechanism clamps the signal that feeds intake；PLC controller is for respectively to solid-liquid separating dry space from moist space machine, feeding device, excrement hair
Fermentation tank, disintegrating mechanism and device for discharging send manure fermentation signal, control the separation of solid and liquid of excrement, hot fermentation, excrement and crush
It is acted with discharging, which provides guarantee for the condition for having built excrement Rapid Fermentation, with spontaneous fermentation
It compares, substantially reduces fermentation period, improve fermentation efficiency；Meanwhile it using the Full-automatic dejecta fermentation process station, realizing
Dehydration, feeding, fermentation, discharging and the streamlined operation weighed, packed, the peculiar smell of high degree of automation, generation is few, solves broken
The problem of being broken natural environment and affecting inhabitation resident's normal life nearby.
Description of the drawings
Fig. 1 is the structural schematic diagram for the manure fermentation device that invention provides；
Fig. 2 is the structural schematic diagram of solid-liquid separating dry space from moist space machine in Fig. 1；
Fig. 3 is the structural schematic diagram of supporting rack in Fig. 2；
Fig. 4 is the structural schematic diagram of drainage element (metal cylinder) in Fig. 2；
Fig. 5 is the structural schematic diagram of drainage element (strainer) in Fig. 2；
Fig. 6 is the structural schematic diagram of scraper element in Fig. 2 (plank coordinates with hairbrush)；
Fig. 7 is the structural schematic diagram of manure fermentation device in Fig. 1；
Fig. 8 is the structural schematic diagram of the second power plant in Fig. 7；
Fig. 9 is the structural schematic diagram of primary speed-down assembly in Fig. 8；
Figure 10 is the structural schematic diagram of double reduction assembly in Fig. 8；
Figure 11 is the hydraulic schematic diagram of hydraulic control unit in Fig. 8；
Figure 12 is the structural schematic diagram of gasket in Fig. 8；
Figure 13 is the structural schematic diagram of the first connecting shaft or the second connecting shaft in Fig. 8；
Figure 14 is the structural schematic diagram of packaging integrated machine of weighing in Fig. 1；
Figure 15 is the enlarged drawing of A in Figure 14；
Figure 16 is the structural schematic diagram of packaging bag clamp system in Figure 14；
Figure 17 is the structural schematic diagram of switching mechanism in Figure 14；
Figure 18 is the schematic diagram of manure fermentation control system provided by the invention；
Figure 19 is the structural schematic diagram of automatic weighing controller provided by the invention；
Figure 20 is the structural schematic diagram of PLC controller provided by the invention；
In figure, 1- solid-liquid separating dry space from moist space machines；The first racks of 101-；1101- backplates；11011- rubber layers；1102- shields；
1103- supporting rods；1104- feed pipes；1105- discharge buckets；1106- safety guards；102- supporting racks；103- drainage elements；1301-
Metal cylinder；1302- filtration holes；1303- strainers；1304- filtration holes；1305- bound edges portion；104- water receiving covers；1401- rakes；
1402- outlet pipes；105- pull rods；106- shafts；1601- motor；1602- mounting plates；1603- scraper elements；1604- is brushed
Son；1605- planks；2- feeding devices；201- feeding bins；202- feed pipes；203- feeding augers；204- transverse direction feeding augers；
3- manure fermentation tanks；The second racks of 301-；The second power plants of 302-；3201- driving elements；303- fermentation tanks；3301- is stirred
Blade；3302- service covers；3303- supporting racks；3304- observation windows；3305- auxiliary agitation blades；304- feed hoppers；3401-
One cover board；3402- ventilation ducts；305- discharging bins；306- warm-air supplies mechanism；3601- wind turbines；3602- ajutages；3603- goes out
Air holes；307- air heating devices；3701- shells；3702- heating elements；4- disintegrating mechanisms；401- crushes shaft；402- is crushed
Bar；5- devices for discharging；501- discharge tubes；502- receiving hoppers；503- discharging augers；504- holders；505- connecting rods；6- weighs packaging
All-in-one machine；601- third racks；6101- rotating rollers；6102- conveyer belts；6103- slides；6104- universal rolling wheels；602- splicings
Case；603- feed cylinders；604- switching mechanisms；The first cylinders of 6401-；6402-L shape connecting rods；6403- rebounds；6404- is blocked
Plate；605- packaging bag clamp systems；6501- clamping frames；The second cylinders of 6502-；6503- clamping bands；6504- reinforcing ribs；606- claims
Retransmit sensor；607- sewing machine heads；608- electronic control unit；609- sliding equipments；6901- guide posts；6902- guide grooves；6903-
Leading screw；6904- force handwheels；6010- conveying belt tensioning mechanisms；61001- adjusting screws；61002- sliding blocks；61003- leading screw spiral shells
It is female；7- electronic control unit；8- speed reducers；801- transmission case bodies；The first internal tooths of 8101-；The second internal tooths of 8102-；8103- supporting racks；
8104- rolling bearings；8105- self-aligning roller bearings；8106- first shells；8107- second shells；8108- grooves；802- liquid
Press power apparatus；8201- line shafts；8202- hydraulic control units；82021- fuel tanks；82022- oil pumps；82023- filters；
82024- three position four-way electromagnetic valves；82025- oil radiators；8203- hydraulic motors；The first sun gears of 8204-；803- level-ones subtract
Fast assembly；The first planetary gears of 8301-；8302- first planet carriers；The first connecting shafts of 8303-；83031- the first needle roller slots；804-
Double reduction assembly；8401- transmission shafts；The second sun gears of 8402-；The second planetary gears of 8403-；The second planet carriers of 8404-；
84041- extensions；84042- third internal tooths；The second connecting shafts of 8405-；805- output shafts；8501- driving flange disks；806- is defeated
Go out gear；807- sealing rings；808- oil filler points；The first needle rollers of 809-；The second needle rollers of 8010-；8011- gaskets；81101- arcs
Shape protrusion, 9- power modules, the automatic weighing controllers of 10-, 11- switching signal detection modules, 12- discharging signal detection modules,
13- switch control signal generation modules, 14- clampings feed intake signal generation module, the first control modules of 15-, 16- feeding motors,
17- cooling blowers, 18- oil pressure motors, 19- crush motor, and 20- discharging motors, 21- stirring motors, 22-, which is separated by solid-liquid separation, controls mould
Block, 23- feeding control modules, 24- hot fermentation modules, 25- excrement crush module, 26- discharging control modules, and 27- second is controlled
Molding, 28- electric pressure converters, 29-PLC controllers, 30- supply lines.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
Fig. 1 shows that the structural schematic diagram of manure fermentation device provided by the invention only provides in figure for convenience of description
With relevant part of the embodiment of the present invention.
Manure fermentation device includes the solid-liquid separating dry space from moist space machine 1 for being detached to the water being blended in excrement, this is solid
The downstream of liquid separating dry space from moist space machine 1 is equipped with the manure fermentation tank 3 for carrying out hot fermentation to dewatered excrement；The solid-liquid dry and wet
The feeding device 2 for being delivered to dewatered excrement in manure fermentation tank 3 is equipped between seperator 1 and manure fermentation tank 3；
Disintegrating mechanism 4 is equipped in the manure fermentation tank 3；The downstream of the manure fermentation tank 3 is equipped with for having to what is formed after manure fermentation
The packaging integrated machine 6 of weighing that machine fertilizer is weighed, packed；
The device for discharging for carrying out discharging to organic fertilizer is equipped between the manure fermentation tank 3 and packaging integrated machine 6 of weighing
5；The solid-liquid separating dry space from moist space machine 1, feeding device 2, manure fermentation tank 3, device for discharging 5 and weigh packaging integrated machine 6 with it is automatically controlled
Unit 7 is connected.
In this embodiment, as shown in figure 18, manure fermentation control system includes power module 9 and and manure fermentation
Device connection automatic weighing controller 10 and PLC controller 11, the manure fermentation device include solid-liquid separating dry space from moist space machine 1,
Feeding device 2, manure fermentation tank 3, disintegrating mechanism 4, device for discharging 5 and packaging integrated machine 6 of weighing, the packaging one of weighing
Machine 6 includes feed cylinder, switching mechanism, packaging bag clamp system, conveyer belt and sack closer, wherein：
Power module 9 is converted to low pressure letter for obtaining voltage signal from supply line 30, and by the voltage signal
Number, and provide power supply signal for the automatic weighing controller and PLC controller；
Automatic weighing controller 10, is electrically connected with the power module, for transmitting the signal that feeds intake to the feed cylinder, to
The packaging bag clamp system transmission clamps the signal that feeds intake, wherein F701-C realizations may be used in the automatic weighing controller 10；
PLC controller 29, and the power module 9 and is respectively used to control the solid-liquid separating dry space from moist space machine 1, feeding device
2, each drive module electrical connection that manure fermentation tank 3, disintegrating mechanism 4 and device for discharging 5 work, for respectively to the solid-liquid
Separating dry space from moist space machine 1, feeding device 2, manure fermentation tank 3, disintegrating mechanism 4 and device for discharging 5 send manure fermentation signal, control excrement
Just separation of solid and liquid, hot fermentation, excrement crush and discharging action.
In conjunction with shown in Figure 18, automatic weighing controller 10 is equipped with pin IN1, IN2, IN8, OUT3, OUT5 and OUT6,
In：
The pin IN1 connections start the starting switch of work, the pin for controlling the packaging integrated machine of weighing
IN8 connections start weighing operation for controlling the packaging integrated machine of weighing and start to switch, and the pin IN2 connections are for controlling
Packaging integrated machine of weighing described in system stops the shutdown switch of weighing operation；
The pin OUT6 connections are connect after concatenating a solenoid valve with the packaging bag clamp system, the pin OUT3,
OUT5 is connect after concatenating a solenoid valve respectively with the feed cylinder, and control carries out big throw and small throwing operation respectively.
In this embodiment, as shown in figure 19, automatic weighing controller 10 specifically includes：
Switching signal detection module 11, for detecting described pin IN1, IN2, IN8, whether to receive corresponding operation dynamic
Make；
Discharging signal detection module 12, for detecting in the splicing cylinder being located above the feed cylinder whether have the discharging
The excrement that device is laid down；
Switch control signal generation module 13, for when the discharging signal detection module detects discharging action, giving birth to
It is sent to the switching mechanism at switch control signal, and by switch control signal is generated；
Clamping feeds intake signal generation module 14, feeds intake signal for when generating the switch control signal, generating clamping,
And the clamping of the generation signal that feeds intake is issued into the packaging bag clamp system by the pin OUT6；
First control module 15 is believed with the switching signal detection module, discharging signal detection module, switch control respectively
Number generation module and the signal generation module that feeds intake is clamped, for being detected according to the switching signal detection module and discharging signal
The action message of module controls the switch control signal generation module and clamps the signal generation module execution signal life that feeds intake
At action.
Wherein, internal structure of the above-mentioned modules as automatic weighing controller 10 can also include other modules,
Details are not described herein.
As Fig. 2 to Fig. 6 jointly shown in, the solid-liquid separating dry space from moist space machine 1 include the first rack 101, remove the first rack 101 bottom
Outside portion, the periphery of first rack 101 is welded with backplate 1101, and all backplates 1101 form shield 1102, wherein one side
Backplate 1101 formed by two pieces, and be hinged in the first rack 101, used as door-plate, to open observation shield 1102
Internal situation, while also allowing for repairing and safeguard；It is installed at least three in the first rack 101 in shield 1102
Root supporting rod 1103, in the present solution, the supporting rod 1103 is equipped with four；It is set with supporting rack 102 on the supporting rod 1103, it should
The drainage element 103 for having tubular structure on supporting rack 102 is fixedly mounted in the first rack 101 of 103 lower section of drainage element
There is water receiving cover 104, two lateral backplates, 1101 direction of the water receiving cover 104 extends, which is equipped with rake 1401,
So that water flows downward, which is equipped with outlet pipe 1402.
It is additionally provided with feed pipe 1104 in first rack 101, which extends in drainage element 103, the branch
Support 102 is fixedly installed in close to one end of feed pipe 1104 in the first rack 101, the other end of the supporting rack 102 and first
A spacing is equipped between rack 101, the supporting rack 102 far from 1104 one end of feed pipe is equipped with the discharge bucket being obliquely installed
1105, more pull rods 105, the pull rod 105 are equipped between supporting rack 102 and the first rack 101 far from 1104 one end of feed pipe
Preferably screw rod, to tense the end of supporting rack 102 by screw rod.
Be rotatablely equipped in drainage element 103 first power plant driving shaft 106, first power plant with
Electronic control unit 7 is connected；The shaft 106 is hollow-core construction, which is the tape handler that motor 1601 drives,
The both ends of the shaft 106 are rotatablely installed in the first rack 101, are welded in the axial direction of the shaft 106 and in circumferential direction more
A mounting plate 1602, in the axial direction of shaft 106, all mounting plates 1602 are helically arranged, and adjacent two mounting plate 1602 it
Between scraper element 1603 is installed with by connector, the scraper element 1603 and the inner wall of drainage element 103 lean,
The connector is the sub-assembly of screw bolt and nut.
The shaft 106, pull rod 105 and supporting rod 1103 are obliquely installed, and the shaft 106, pull rod 105 and supporting rod
1103 is arranged in parallel, the distance between 106 end of shaft and ground be less than between 106 initiating terminal of shaft and ground away from
From.
The scraper element 1603 is the plank 1605 being fixedly installed on mounting plate 1602, which is equipped with brush
1604, which leans with drainage element 103；The scraper element 1603 can also be set on mounting plate 1602,
And the rubber slab to lean with drainage element 103.
The drainage element 103 is the metal cylinder 1301 being set on supporting rack 102, which is equipped with several filters
Water hole 1302；The drainage element 13 can also be the strainer 1303 being set on supporting rack 102, which is equipped with drainage
Hole 1304, and the both ends of strainer 1303 are equipped with bound edge portion 1305, which is to be handled by the bound edge of the progress such as cloth.
The inside vulcanization of the backplate 1101 has rubber layer 11011, to be protected to backplate 1101 by rubber layer 11011
Shield, prevents aqueous corrosion backplate 1101, and influences the service life of backplate 1101；The both ends of first rack 101 are hinged with peace
Full cover 1106 to be protected by the both ends of 1106 countershaft 106 of safety guard avoids that safety accident occurs.
As shown in Figure 1, the feeding device 2 includes the feeding bin 201 positioned at 101 downstream of the first rack or lower section, the feeding
The lateral feeding auger 204 of motor drive is equipped in storehouse 201；The bottom of the feeding bin 201 is communicated with to be connected to feeding bin 201
Feed pipe 202, which is obliquely installed, and the other end of feed pipe 202 extends to manure fermentation tank 3, the feed pipe
Feeding auger 203 is equipped in 202, above-mentioned two motor is connected with electronic control unit 7.
(for convenience of description, direction shown in hollow arrow is the direction of hot wind flow, solid arrow in figure as shown in Figure 7
Head is excrement into outgoing direction), which includes the second rack 301, and second is rotatablely equipped in second rack 301
The fermentation tank 303 that power plant 302 drives, second power plant 302 include the speed reducer 8 that driving element 3201 drives, should
Driving element 3201 is the hydraulic motor 8203 in Figure 12, which is connected with electronic control unit 7, to pass through hydraulic pressure
Motor 8203 ensure that the stability of transmission, and powerful；It is set on fermentation tank 303 far from 302 one end of the second power plant
There is material mouth (not shown), the feed hopper extended to inside fermentation tank 303 is equipped with the fermentation tank 303 of material mouth corresponding position
304, which extends to the top of feed hopper 304；Fermentation tank 303 positioned at 304 lower section of feed hopper is equipped with and material mouth
The discharging bin 305 being engaged togather；The inner wall of the fermentation tank 303 is equipped at least one stirring blade 3301, the stirring blade
3301 extend spirally from material mouth to the other end of fermentation tank 303, the radially extending along fermentation tank 303 of stirring blade 3301；It should
It is additionally provided with warm-air supply mechanism 306 in second rack 301, which extends to the inside of fermentation tank 303.
The warm-air supply mechanism 306 includes the wind turbine 3601 being fixedly installed in the second rack 301, which goes out
Air port is equipped with air heating device 307, which is equipped with the ajutage 3602 extended in fermentation tank 303, should
Ajutage 3602 is equipped with air outlet (not shown), i.e.,：The ajutage 3602 extended in fermentation tank 303 is non-closed
State；With the supporting rack for being used to support ajutage 3602 in the fermentation tank 303 of 3602 corresponding position of ajutage equipped at least two groups
3303, rolling bearing (not shown) is equipped between the supporting rack 3303 and ajutage 3602.
The air heating device 307 includes shell 3701, and the inside of the shell 3701 forms heating room, set in the shell 3701
There is heating element 3702, which is preferably the high infrared ray heating tube of the efficiency of heating surface；In fermentation tank 303
Multiple exhaust vents 3603 are additionally provided on ajutage 3602；The heating element 3702 and wind turbine wind turbine 3601 with 7 phase of electronic control unit
Even.
The fermentation tank 303 is obliquely installed, and it is another that the distance between the 303 material mouth end of fermentation tank and ground are more than fermentation tank 303
The distance between one end and ground；The diameter at the 303 material mouth end of fermentation tank is less than the diameter of 303 other end of fermentation tank；The fermentation
It is installed with service cover 3302 on the outer wall of tank 303, through-hole is equipped with the fermentation tank 303 of 3302 corresponding position of service cover
(not shown), the through-hole are connected to the inside of fermentation tank 303；The service cover 3302 is equipped with observation made of transparent material
Window 3304, to which in maintenance maintenance, removing service cover 3302 can carry out；It is fermented convenient for real time inspection by observation window 3304
Situation inside tank 303.
Auxiliary agitation blade 3305, the height of the auxiliary agitation blade 3305 are equipped between adjacent two weeks stirring blades 3301
Height of the degree less than stirring blade 3301；The auxiliary agitation blade 3305 is along the axially extending of fermentation tank 303.
The first cover board 3401 is hinged on the feed hopper 304, which is equipped with ventilation duct 3402；With discharging
The fermentation tank 303 of 305 corresponding position of storehouse is equipped with the second cover board (not shown), to pass through the first cover board 3401 and second
Cover board prevents foreign matter from entering in fermentation tank 303, meanwhile, can also play the role of that excrement is prevented to be thrown out of.
The technique fermented in manure fermentation tank 3 described above is：30-50 degree is passed through in manure fermentation tank 3
Hot wind carry out hot fermentation 8 hours, during fermentation, 1 kilogram of fermentation is added according to the weight of every 2 to 4 tons of excrement
Bacterium and 1 kilogram of deodorant；In preceding 4 hours of hot fermentation, once every the rotation of manure fermentation tank 3 stirring in two hours, often
Secondary stirring 5 minutes once per the rotation of manure fermentation tank 3 every other hour stirring stirs 5 every time in rear 4 hours of hot fermentation
Minute.
As shown in Figure 1, the disintegrating mechanism 4 includes being rotatablely installed in the crushing shaft 401 in discharging bin 305, the crushing turn
Annular is equipped with more crushing bars 402 on axis 401, in the axial direction for crushing shaft 401, more crushing bars 402 of corresponding setting
Helically arrange.
As Fig. 8 to Figure 13 jointly shown in, which includes transmission case body 801, is rotatablely installed on the transmission case body 801
There are the line shaft 8201 that hydraulic motor drives, the line shaft 8201 driving to have the primary speed-down assembly in transmission case body 801
803, the downstream driving of the primary speed-down assembly 803 has double reduction assembly 804, subtracts positioned at primary speed-down assembly 803 and two level
The supporting rack 8103 being set between fast assembly 804 on transmission case body 801；The downstream of the double reduction assembly 804 drives
There is rotational installation in the output shaft 805 on transmission case body 801, the one end of the output shaft 805 far from double reduction assembly 804 extends
To the outside of transmission case body 801, it is located at output shaft 805 outside transmission case body 801 equipped with for being connected with fermentation tank 303
Driving flange disk 8501.
As shown in figure 9, the primary speed-down assembly 803 includes multiple first planetary gears for being located at 8201 periphery of line shaft
8301, it is equipped with the line shaft 8201 of 8301 corresponding position of the first planetary gear and carries out tooth engagement with the first planetary gear 8301
It is directly machined with the first internal tooth in first sun gear 8204, with the transmission case body 801 of 8301 corresponding position of the first planetary gear
8101, all first planetary gears 8301 are engaged with the first internal tooth 8101；It is equipped with positioned at the both sides of the first planetary gear 8301
First planet carrier 8302 is equipped with the first connecting shaft 8303 across the first planetary gear 8301 between two first planet carriers 8302, should
The diameter of first planet carrier 8302 is more than the reference diameter of the first planetary gear 8301, and the reference circle of first sun gear 8204 is straight
Diameter is less than the diameter of the first planetary gear 8301.
As shown in Figure 10, which includes transmission shaft 8401 and is directly machined in transmission case body 801
One end of second internal tooth 8102, the transmission shaft 8401 extends in first planet carrier 8302 and is nibbled with 8302 tooth of first planet carrier
It is combined, the other end of the transmission shaft 8401 is equipped with the second sun gear 8402, is equipped with positioned at the periphery of the second sun gear 8402
Multiple second planetary gears 8403, second planetary gear 8403 are engaged on one with the second sun gear 8402 and the second internal tooth 8102
Rise, the second planet carrier 8404 be equipped with positioned at the both sides of the second planetary gear 8403, be equipped between two second planet carriers 8404 across
Second connecting shaft 8405 of the second planetary gear 8403, the diameter of second planet carrier 8404 are more than the indexing of the second planetary gear 8403
Circular diameter, the diameter of second planet carrier 8404 are more than the diameter of first planet carrier 8302, the indexing of second sun gear 8402
Circular diameter is less than the second planetary gear 8403；In the present solution, first planetary gear 8301 and the second planetary gear 8403 are equipped with three
It is a.
As shown in figure 8, supporting rack 8103 is equipped between first planet carrier 8302 and the second planet carrier 8404 close to each other,
The supporting rack 8103 is set on transmission case body 801, and being fitted close between the supporting rack 8103 and the second planet carrier 8404 has rolling
Dynamic bearing 8104；The second planet carrier 8404 far from 8302 side of first planet carrier is equipped with the extension extended to output shaft 805
Portion 84041, the extension 84041 are equipped with third internal tooth 84042, output gear 806 are engaged on the third internal tooth 84042,
Through there is output shaft 805 in the output gear 806, which is linked together with output gear 806 by tooth engagement；
Being fitted close between the output shaft 804 and transmission case body 801 has self-aligning roller bearing 8105, which is located at
The downstream of output gear 806 simultaneously abuts against together with output gear 806.
In order to reduce rigging error, reduce wear rate, raising transmission accuracy and service life, outside the rolling bearing 8104
On supporting rack 8103, the inner ring of the rolling bearing 8104 is directly processed on the second planet carrier 8404 for circle directly processing；The tune
The outer ring of heart roller bearing 8105 directly processes on transmission case body 801, and the inner ring of the self-aligning roller bearing 8105 is directly processed
On output shaft 805.
It is equipped with sealing ring 807 between the line shaft 8201 and output shaft 805 and transmission case body 801, the transmission case body 801
On be additionally provided with oil filler point 808, on the oil filler point be fitted close have plug (not shown), to ensure in transmission case body 801
Fluid (fluid is for being lubricated bearing, the gear in transmission case) is not revealed.
More first needle rollers 809 are equipped between first connecting shaft 8303 and the first planetary gear 8301, with the first needle roller 809
First connecting shaft 8303 of corresponding position is equipped with the first needle roller slot 83031 (referring to Figure 13)；Second connecting shaft 8405 and
It is equipped on more second needle rollers 8010, with the second connecting shaft 8403 of 8010 corresponding position of the second needle roller between two planetary gears 8403
It (is not shown in the form of label in figure, referring specifically to the first needle roller slot 83031 in Fig. 6) equipped with the second needle roller slot, to logical
The transmission of power can effectively be ensured by crossing the transition of the first needle roller 83031 and the second needle roller 8010, meanwhile, avoid the first planet
Wheel is in direct contact with 8,301 first connecting shafts 8303 and the second planetary gear 8403 and the second connecting shaft 8405 and causes phase attrition
The problem of damaging, influencing service life；In addition, by the first needle roller slot 83031 and the second needle roller slot respectively to 809 He of the first needle roller
Second needle roller 8010 is constrained, and the process for installing baffle ring at needle roller (the first needle roller and the second needle roller) both ends is saved, and is reduced
Installation difficulty, saves the acquisition cost of accessory (baffle ring).
As shown in figure 11, which is controlled by hydraulic control unit 8202, the output end of the hydraulic motor 8203 with
Line shaft 8201 is linked together by way of key connection；The hydraulic control unit 8202 includes the oil pump being connected with fuel tank 82021
82022, it is equipped with filter 82023 between the oil pump 82022 and fuel tank 82021, further includes three position four-way electromagnetic valve 82024, it should
The oil inlet of three position four-way electromagnetic valve 82024 is connected with oil pump 82022, oil outlet and the oil of the three position four-way electromagnetic valve 82024
Case 82021 is connected, and oil radiator 82025 is equipped between the oil outlet and fuel tank 82021 of the three position four-way electromagnetic valve 82024；It should
Two actuator ports of three position four-way electromagnetic valve 82024 are connected with hydraulic motor 8203 respectively.
The transmission case body 801 includes first shell 8106 and second shell 8107, the first shell 8106 and second shell
8107 are linked together by connecting elements such as bolts；First internal tooth 8101 is directly machined in first shell 8106, this
Two internal tooths 8102 are directly machined in second shell 8107, and the oil filler point 808 is equal in first shell 8106 and second shell 8107
There is setting；The supporting rack 8103 is set in first shell 8106, and the outer ring of the self-aligning roller bearing 8105 is directly processed
On two shells 8107；Gasket 8011 is equipped between the first shell 8106 and second shell 8107, it is corresponding with gasket 8011
The first shell 8106 or second shell 8107 of position are equipped with groove 8108, which is located in groove 8108.
The both sides of the gasket 8011 are equipped with multiple arcs protrusion 81101, and multiple arcs protrusion 81101 forms waveform
Structure (referring to Figure 12), thus by arc convex 81101, and then reach gasket 8011 and first shell 8106 and second shell
It is linear sealing between body 8107, sealing effect is good, multi-stage sealed by 81101 formation of multiple arcs protrusion, further increases
Sealing effect avoids the fluid leakage in transmission case body 801.
In conclusion using speed reducer 8, power is generated by hydraulic control unit 8202, ensure that power transmission, power are defeated
The stability and reliability gone out；The power of output exports after double reduction, and powerful, output torque is big, meets weight
Measure the normal work of big manure fermentation tank 3；In addition, the speed reducer 8 is simple in structure, high transmission accuracy is small, assembly side
Just, structural strength is high.
As shown in Figure 1, the device for discharging 5 includes the discharge tube 501 being obliquely installed, one end of the discharge tube 501, which is equipped with, to be connect
Hopper 502, the receiving hopper 502 are located at the lower section of discharging bin 305, and the other end of the discharge tube 501 extends to packaging one of weighing
The top of machine 6；It is equipped with discharging auger 503 in the discharge tube 501, is also hinged with holder 504 positioned at the lower section of discharge tube 501, is
Ensure that holder 504 has stable supportive, connecting rod 505 is equipped between the holder 504 and discharge tube 501.
As Figure 14 to Figure 17 jointly shown in, the packaging integrated machine 6 of weighing, including third rack 601, the third rack 601
On be rotatablely equipped with the rotating roller 6101 of third power plant driving, which is equipped with two, and two rotating rollers 6101
Between be equipped with conveyer belt 6102, the third rack 601 for being located at the top of conveyer belt 6102 is equipped with the picking-up container 602 of pyramidal structure,
The discharge tube 501 extends to the top of picking-up container 602；Third rack 601 positioned at 6022 lower section of picking-up container is equipped with feed cylinder
603, the feed cylinder 603 and picking-up container 602 are interconnected, and the small end of taper picking-up container 602 is towards feed cylinder 603, the feeding
Cylinder 603 may be alternatively provided as pyramidal structure；It is additionally provided with switching mechanism 604 in the picking-up container 602；It is hinged with packet on the feed cylinder 603
Clamp system 605 is packed, (the weighing sensor 606 of weighing sensor 606 is equipped between the feed cylinder 603 and third rack 601
Model can be selected：CZY638 hoppers weigh distribution weighing sensor), the weighing sensor 606, switching mechanism 604, the
Three power plants and packaging bag clamp system 605 are connected with electronic control unit 7, certainly, also can individually be set in third rack 601
Set the electronic control unit 608 for controlling the packaging integrated machine 6 of weighing；Pass through sliding in the third rack 601 of 603 side of feed cylinder
Mechanism 609, which slides vertically, is equipped with slide 6103, which is equipped with sewing machine head 607.
As Figure 14 and Figure 17 jointly shown in, which includes the first cylinder being connected with electronic control unit 608
6401, the cylinder body of first cylinder 6401 is articulated in picking-up container 6602, and the piston rod of first cylinder 6401 is hinged with L-shaped company
Bar 6402, the other end of the L-shaped connecting rod 6402 are equipped with rebound 6403, the rebound 6403 rotational installation in picking-up container 602,
The one end of the rebound 6403 far from L-shaped connecting rod 6402 is equipped with the plugging plate 6404 for blocking 602 open end of picking-up container.
As Figure 14 and Figure 16 jointly shown in, which includes being articulated with clamping frame on feed cylinder 603
6501, which sets there are two and is distributed in the both sides of feed cylinder 603, is hinged between two clamping frames 6501 and electronic control unit
608 the second connected cylinders 6502；The other end of each clamping frame 6502 is equipped with clamping band 6503, the length of the clamping band 6503
Less than or equal to the length of half of the circumference of feed cylinder 603, which can be selected flexible clamping band, each clamping frame
6502 middle part is equipped with an at least reinforcing rib 6504.
As Figure 14 and Figure 15 jointly shown in, which is equipped with conveying belt tensioning mechanism 6010, to by defeated
It send with strainer 6010 convenient for adjusting the rate of tension of conveyer belt 6102, to ensure that normal conveying is loaded with the packaging bag of organic fertilizer
It lays a good foundation.
The conveying belt tensioning mechanism 6010 includes the 61001 (adjusting screw of adjusting screw for being set to 601 end of third rack
61001 are respectively provided at the both ends of third rack 601, can also be arranged at one end), which is equipped with parallel up and down
Two be arranged are slidably fitted with sliding block 61002 on two adjusting screws 61001, which is rotatablely installed in sliding block
On 61002；It is equipped with feed screw nut 61003 on the adjusting screw 61001 of 61002 both sides of sliding block, passes through adjusting slider
61002 position can realize the adjusting of 6101 position of rotating roller, pass through the top of feed screw nut 61003 and sliding block 61002 later
It leans on, realizes the fixation of 61002 position of sliding block, simple in structure, the rate of tension of conveyer belt 6102 is adjusted quickly, conveniently.
As shown in figure 14, which includes the guide post 6901 being set in third rack 601, the guide post
6901 are equipped with guide groove 6902, which is slidably mounted in guide post 6901；Further include be located at guide post 6901 in,
And vertically arranged leading screw 6903, screw thread is equipped with feed screw nut (not shown) on the leading screw 6903, the feed screw nut with
Slide 6103 is connected, and the coupling part of the feed screw nut and slide 6103 is constrained in guide groove 6902；The end of the leading screw 6903
Portion is installed with force handwheel 6904.
For the ease of movement, the bottom of the third rack 601 is equipped with multiple universal rolling wheels 6104.
In conjunction with shown in Figure 18 and Figure 20, PLC controller be equipped with pin VCOM, pin V+, pin Y4, pin Y5, pin Y6,
Pin Y7, pin Y10, pin Y12 and pin Y15；
The pin VCOM, pin V+ are connect with the power module 9, for taking electricity from the power module 9；
The pin Y4 is connect with the feeding motor 16 for controlling the work of the feeding device 2, the pin Y5 difference
Connect 18 with cooling blower 17, for controlling the oil pressure motor of the work of the fermentation tank 3 and connect, the pin Y6 with it is described for controlling
The air heating device 307 of 3 fermentation temperature of fermentation tank connects, and the pin Y7 is connect with the wind turbine 3601 for forming heating wind, described
Pin Y10 connect with the crushing motor 19 for controlling the work of the grinding device 4, the pin Y15 with for described in driving
The discharging motor 20 that device for discharging 5 works connects, the pin Y12 and the stirring for driving the stirring blade 3301 to act
Motor 21.
In this embodiment, A.C. contactor has been sequentially connected in series it on the circuit between pin Y4 and the feeding motor 16
KM5 and electrothermal relay FR5, the pin Y5 with concatenation is exchanged and is connect respectively on the circuit between cooling blower 17, oil pressure motor 18
Tentaculum KM10 and A.C. contactor KM1 concatenates A.C. contactor on the circuit between the pin Y6 and air heating device 307
KM11 is sequentially connected in series A.C. contactor KM2 and electrothermal relay FR1 on the circuit between the pin Y7 and wind turbine 3601, described
It is sequentially connected in series A.C. contactor KM6 and electrothermal relay FR3, the pin Y15 on circuit between pin Y10 and crushing motor 19
A.C. contactor KM9 and electrothermal relay FR6, the pin Y12 and stirring are sequentially connected in series on circuit between discharging motor 20
A.C. contactor KM3 is concatenated on circuit between motor 21.
PLC controller 11 specifically includes：
It is separated by solid-liquid separation control module 22, for separation of solid and liquid signal to be generated in advance by being sent to solid-liquid separating dry space from moist space machine 1,
Control is detached from the water being blended in excrement；
Dewatered excrement is delivered in manure fermentation tank by feeding control module 23 for passing through the feeding device 2；
Hot fermentation module 24 is passed through hot wind progress hot fermentation into manure fermentation tank 3, in fermentation process for controlling
Along with stirring action；
Excrement crushes module 25, for after fermentation, control to be by being arranged in manure fermentation tank in manure fermentation tank 3
The excrement that disintegrating mechanism 4 on 3 finishes fermentation crushes；
Discharging control module 26, for carrying out discharging to the excrement that fermentation finishes by device for discharging 5；
Second control module 27, respectively with the separation of solid and liquid control module 22, feeding control module 23, hot fermentation mould
Block 24, excrement crush module 25 and discharging control module 26 connects, for coordinating the separation of solid and liquid control module 22, feeding
Control module 23, hot fermentation module 24, excrement crush the action of module 25 and discharging control module 26, control in fermentation tank
Interior progress manure fermentation and crushing discharging, wherein concrete implementation process is with reference to recorded in above structure content.
In embodiments of the present invention, as shown in figure 18, manure fermentation control system further includes from manure fermentation control system
Take the electric pressure converter 28 of electricity, the electric pressure converter 28 that the high voltage in supply line is converted to 26V voltages and is controlled for the PLC
Device, sack closer (sewing machine head) and conveyer belt 6102 processed are powered, wherein：
Above-mentioned PLC controller is equipped with pin COM, and pin COM is connect with the cathode output end of the electric pressure converter 28,
The cathode output end of the electric pressure converter 28 is also connected with rotating roller and the sewing machine head, wherein the anode of electric pressure converter 28 is defeated
It is parallel on circuit between outlet and rotating roller and has been sequentially connected in series A.C. contactor KM6 and A.C. contactor KM7, which connects
The parallel outputs of tentaculum KM6 and A.C. contactor KM7 concatenate electrothermal relay FR4, the cathode output end of electric pressure converter 28 with
It is parallel on circuit between sewing machine head and has been sequentially connected in series A.C. contactor KM8 and electrothermal relay FR5.
In embodiments of the present invention, manure fermentation control system is effectively combined with manure fermentation device, to have built excrement
The condition of Rapid Fermentation provides guarantee, compared with spontaneous fermentation, substantially reduces fermentation period, improves fermentation efficiency；Together
When, using the Full-automatic dejecta fermentation process station, realize dehydration, feeding, fermentation, discharging and weigh, the flowing water packed is turned into
The peculiar smell of industry, high degree of automation, generation is few, solves inhabitation resident's normal life near destroying natural environment and affecting
The problem of.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
All any modification, equivalent and improvement etc., should all be included in the protection scope of the present invention made by within refreshing and principle.
Claims (10)
1. a kind of manure fermentation control system, which is characterized in that the manure fermentation control system includes power module, Yi Jiyu
The automatic weighing controller and PLC controller, the manure fermentation device of manure fermentation device connection include solid-liquid separating dry space from moist space
Machine, feeding device, manure fermentation tank, disintegrating mechanism, device for discharging and packaging integrated machine of weighing, the packaging integrated machine of weighing
Including feed cylinder, switching mechanism, packaging bag clamp system, conveyer belt and sack closer, wherein：
Power module is converted to low-voltage signal for obtaining voltage signal from supply line, and by the voltage signal, and is
The automatic weighing controller and PLC controller provide power supply signal；
Automatic weighing controller is electrically connected with the power module, for transmitting the signal that feeds intake to the feed cylinder, to the packet
Pack clamp system transmission clamps the signal that feeds intake；
PLC controller controls the solid-liquid separating dry space from moist space machine, feeding device, excrement with the power module and being respectively used to and sends out
Fermentation tank, disintegrating mechanism and device for discharging work each drive module electrical connection, for respectively to the solid-liquid separating dry space from moist space machine,
Feeding device, manure fermentation tank, disintegrating mechanism and device for discharging send manure fermentation signal, control separation of solid and liquid, the height of excrement
Temperature fermentation, excrement crush and discharging action.
2. manure fermentation control system according to claim 1, which is characterized in that the automatic weighing controller is equipped with pipe
Foot IN1, IN2, IN8, OUT3, OUT5 and OUT6, wherein：
The pin IN1 connections start the starting switch of work for controlling the packaging integrated machine of weighing, and the pin IN8 connects
It connects and starts weighing operation for controlling the packaging integrated machine of weighing and start to switch, the pin IN2 connections are for controlling
State the shutdown switch that packaging integrated machine of weighing stops weighing operation；
The pin OUT6 connections are connect after concatenating a solenoid valve with the packaging bag clamp system, described pin OUT3, OUT5
It is connect with the feed cylinder after concatenating a solenoid valve respectively, control carries out big throw and small throwing operation respectively.
3. manure fermentation control system according to claim 2, which is characterized in that the automatic weighing controller includes：
Switching signal detection module, for detecting whether described pin IN1, IN2, IN8 receive corresponding operational motion；
Whether discharging signal detection module has the device for discharging to unload for detecting in the splicing cylinder being located above the feed cylinder
The excrement fallen；
Switch control signal generation module, for when the discharging signal detection module detects discharging action, generating switch
Signal is controlled, and the switching mechanism is sent to by switch control signal is generated；
Clamping feeds intake signal generation module, feeds intake signal for when generating the switch control signal, generating clamping, and will give birth to
At the clamping signal that feeds intake the packaging bag clamp system is issued by the pin OUT6；
First control module is generated with the switching signal detection module, discharging signal detection module, switch control signal respectively
Module and clamping feed intake signal generation module, for according to the switching signal detection module and discharging signal detection module
Action message controls the switch control signal generation module and clamps the signal generation module execution signal generation that feeds intake and moves
Make.
4. manure fermentation control system according to claim 1, which is characterized in that the fermentation tank is equipped with material mouth, with
The fermentation tank of the material mouth corresponding position is equipped with the feed hopper extended to inside the fermentation tank；Positioned at the feed hopper
The fermentation tank of lower section is equipped with the discharging bin being engaged togather with the material mouth；
The inner wall of the fermentation tank is equipped at least one stirring blade, and the stirring blade is from the material mouth to the fermentation tank
The other end extend spirally, the stirring blade is radially extended along the fermentation tank；
The fermentation tank is also configured with warm-air supply mechanism, and the warm-air supply mechanism extends to the inside of the fermentation tank.
5. manure fermentation control system according to claim 4, which is characterized in that the warm-air supply mechanism includes wind
The air outlet of machine, the wind turbine is equipped with air heating device, and the air heating device is equipped with and extends in the fermentation tank
Ajutage, the ajutage are equipped with air outlet；With in the fermentation tank of the ajutage corresponding position be equipped at least two groups
It is used to support the supporting rack of the ajutage, rolling bearing is equipped between support frame as described above and the ajutage；
The air heating device includes shell, and heating element is equipped in the shell, and the heating element is infrared ray heating tube；
The ajutage in the fermentation tank is equipped with multiple exhaust vents.
6. manure fermentation control system according to claim 5, which is characterized in that the PLC controller is equipped with pin
VCOM, pin V+, pin Y4, pin Y5, pin Y6, pin Y7, pin Y10, pin Y12 and pin Y15；
The pin VCOM, pin V+ are connect with the power module, for taking electricity from the power module；
The pin Y4 is connect with the feeding motor for controlling feeding device work, the pin Y5 respectively with cooling wind
Machine, the oil pressure motor connection for controlling fermentation tank work, the pin Y6 with for controlling the ferment tank temperature
The air heating device of degree connects, and the pin Y7 connect with the wind turbine for forming heating wind, the pin Y10 be used to control described in
The crushing motor connection of grinding device work, the pin Y15 connect with the discharging motor for driving the device for discharging to work
It connects, the pin Y12 and the stirring motor for driving the stirring blade action.
7. manure fermentation control system according to claim 6, which is characterized in that the pin Y4 and the feeding motor
Between circuit on be sequentially connected in series A.C. contactor KM5 and electrothermal relay FR5, the pin Y5 and cooling blower, oil pressure electricity
Concatenated respectively on circuit between machine A.C. contactor KM10 and A.C. contactor KM1, the pin Y6 and air heating device it
Between circuit on concatenate A.C. contactor KM11, be sequentially connected in series A.C. contactor on the circuit between the pin Y7 and wind turbine
KM2 and electrothermal relay FR1, the pin Y10 and crushing be sequentially connected in series on circuit between motor A.C. contactor KM6 and it is hot after
Electric appliance FR3 is sequentially connected in series A.C. contactor KM9 and electrothermal relay FR6 on the circuit between the pin Y15 and discharging motor,
A.C. contactor KM3 is concatenated on circuit between the pin Y12 and stirring motor.
8. manure fermentation control system according to claim 7, which is characterized in that the PLC controller specifically includes：
It is separated by solid-liquid separation control module, for by the way that separation of solid and liquid signal, control pair is generated in advance to the transmission of solid-liquid separating dry space from moist space machine
The water being blended in excrement is detached from；
Dewatered excrement is delivered in manure fermentation tank by feeding control module for passing through the feeding device；
Hot fermentation module is passed through into manure fermentation tank hot wind and carries out hot fermentation for controlling, in fermentation process along with
Stirring action；
Excrement crushes module, and after for fermenting in manure fermentation tank, control passes through the powder being arranged on manure fermentation tank
The excrement that broken mechanism finishes fermentation crushes；
Discharging control module, for carrying out discharging to the excrement that fermentation finishes by device for discharging；
Second control module, respectively with the separation of solid and liquid control module, feeding control module, hot fermentation module, excrement powder
Broken module and the connection of discharging control module, for coordinating the separation of solid and liquid control module, feeding control module, hot fermentation
Module, excrement crush the action of module and discharging control module, and control carries out manure fermentation in fermentation tank and crushes discharging.
9. manure fermentation control system according to claim 1, which is characterized in that the device for discharging includes being obliquely installed
Discharge tube, one end of the discharge tube is equipped with receiving hopper, and the receiving hopper is located at the lower section of the discharging bin, the discharge tube
The other end extend to the top of the packaging integrated machine of weighing；It is equipped with discharging auger in the discharge tube, is located at the discharging
The lower section of cylinder is also hinged with holder.
10. manure fermentation control system according to claim 9, which is characterized in that the packaging integrated machine of weighing includes
Two rotating rollers are equipped with the conveyer belt between two rotating rollers, picking-up container, the splicing are equipped with above the conveyer belt
Case is located at the lower section of discharge tube, and the lower section of the picking-up container is equipped with the feed cylinder, and the feed cylinder and the picking-up container are mutual
It is connected to, switching mechanism is additionally provided in the picking-up container；
The packaging bag clamp system is hinged on the feed cylinder, the position that the feed cylinder closes on is equipped with weighing sensor.
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| CN201711313710.XA CN108490860A (en) | 2017-12-12 | 2017-12-12 | A kind of manure fermentation control system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109362653A (en) * | 2018-12-11 | 2019-02-22 | 天津农垦渤海农业集团有限公司 | A kind of batch charger |
| CN112408729A (en) * | 2020-10-16 | 2021-02-26 | 郭兴芝 | Excrement treatment device for livestock breeding |
| CN114573206A (en) * | 2022-05-05 | 2022-06-03 | 山东畜牧兽医职业学院 | Animal excrement dehydration and drying device for breeding industry and implementation method thereof |
| CN109362653B (en) * | 2018-12-11 | 2024-05-31 | 天津农垦渤海农业集团有限公司 | Batch feeder |
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| CN114573206A (en) * | 2022-05-05 | 2022-06-03 | 山东畜牧兽医职业学院 | Animal excrement dehydration and drying device for breeding industry and implementation method thereof |
| CN114573206B (en) * | 2022-05-05 | 2022-08-19 | 山东畜牧兽医职业学院 | Animal manure dehydration and drying device for breeding industry and implementation method thereof |
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