CN108486207A - A kind of agricultural wastes and waste sludge from paper mill federated resourceization utilize method - Google Patents

A kind of agricultural wastes and waste sludge from paper mill federated resourceization utilize method Download PDF

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CN108486207A
CN108486207A CN201810344151.7A CN201810344151A CN108486207A CN 108486207 A CN108486207 A CN 108486207A CN 201810344151 A CN201810344151 A CN 201810344151A CN 108486207 A CN108486207 A CN 108486207A
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paper mill
agricultural wastes
waste sludge
waste
fermentation
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王玉婷
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Huaibei Philippine Environmental Protection Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P39/00Processes involving microorganisms of different genera in the same process, simultaneously
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P5/00Preparation of hydrocarbons or halogenated hydrocarbons
    • C12P5/02Preparation of hydrocarbons or halogenated hydrocarbons acyclic
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P7/00Preparation of oxygen-containing organic compounds
    • C12P7/02Preparation of oxygen-containing organic compounds containing a hydroxy group
    • C12P7/04Preparation of oxygen-containing organic compounds containing a hydroxy group acyclic
    • C12P7/06Ethanol, i.e. non-beverage
    • C12P7/08Ethanol, i.e. non-beverage produced as by-product or from waste or cellulosic material substrate
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P7/00Preparation of oxygen-containing organic compounds
    • C12P7/02Preparation of oxygen-containing organic compounds containing a hydroxy group
    • C12P7/04Preparation of oxygen-containing organic compounds containing a hydroxy group acyclic
    • C12P7/16Butanols
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P7/00Preparation of oxygen-containing organic compounds
    • C12P7/24Preparation of oxygen-containing organic compounds containing a carbonyl group
    • C12P7/26Ketones
    • C12P7/28Acetone-containing products
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P2201/00Pretreatment of cellulosic or lignocellulosic material for subsequent enzymatic treatment or hydrolysis
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P2203/00Fermentation products obtained from optionally pretreated or hydrolyzed cellulosic or lignocellulosic material as the carbon source
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel

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  • Engineering & Computer Science (AREA)
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  • Chemical Kinetics & Catalysis (AREA)
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  • Bioinformatics & Cheminformatics (AREA)
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  • Processing Of Solid Wastes (AREA)

Abstract

The present invention discloses a kind of agricultural wastes and waste sludge from paper mill federated resourceization utilizes method, first adjust the dry matter content % of agricultural wastes and waste sludge from paper mill mixed-matrix, C/N when PH, add the anaerobism desiccation fermentation process of lanthana regulation and control methanogen, collect biogas, utilize cellulase, zytase, the extracellular enzyme hydrolysis biogas residue of Rhodococcus sp, improve the content of soluble sugar, and with S. cervisiae and clostridium acetobutylicum for main micropopulation fermentation biogas residue, sugared content to be restored is down to 0.1 0.3%, it is separated by solid-liquid separation, gained liquid is through distillation, rectifying, ethyl alcohol is made, acetone, the mixed liquor of butanol, remaining solid residue is agricultural organic fertilizer.The present invention is translated into methane, ethyl alcohol, acetone, butanol, organic fertilizer by Combined Treatment agricultural wastes and waste sludge from paper mill, realizes that the high efficiency of resource, synthesization utilize, promotes the added value of waste, and environmentally protective, low energy consumption, zero-emission.

Description

A kind of agricultural wastes and waste sludge from paper mill federated resourceization utilize method
Technical field
The present invention relates to changing waste into resources to utilize field, and in particular to a kind of agricultural wastes and waste sludge from paper mill federated resource Change the method for utilizing.
Background technology
China is one of maximum country of agricultural wastes yield, wherein the annual output of agricultural crop straw is up to 800,000,000 tons More than, about 600,000,000 tons of processing of farm products waste, breeding waste is up to 2,400,000,000 tons or more.At this stage, agricultural wastes recycling Processing approach has Composting treatment technology, biogas fermentation technology, fodder treatment technology, biomass fuel treatment technology etc., but Be single treatment technology exist recycling is insufficient, added value is low, processing be not thorough, generate new waste residue, production The problems such as product low yield.
Waste sludge from paper mill is the solid waste that the pulp washing stage generates in paper-making process, and main component includes paper pulp, discards Plastics, metal etc..The resource utilization utilization ways of traditional waste sludge from paper mill are mainly Pintsch process, first, to energy consumption and machinery Equipment requirement is higher, secondly, in thermal cracking processes, will produce a large amount of ash contents and flue gas, aggravates environmental pollution.Currently, about agriculture The related report that industry waste and waste sludge from paper mill federated resource utilize is few, still has huge excavation space at home, to sum up Described, how low energy consumption, Peak output, high efficiency federated resource are required at this stage solve using agricultural wastes and waste sludge from paper mill Certainly the technical issues of.Application No. is the patents of CN200910030400.6, disclose a kind of biomass clean fuel, which is only The weight relationships of simple open agricultural wastes, waste sludge from paper mill and paper mill sludge, but it is useless using agricultural not provide federated resourceization The specific method of gurry and waste sludge from paper mill, and do not carry out any processing to waste sludge from paper mill when burning, will produce a large amount of sulphur nitridations Object pollutes air.Application No. is the patents of CN201510188741.1, disclose a kind of agricultural wastes pig manure of the pollution without outer row Method of resource is urinated, by field secondary fermentation agricultural wastes, while improving plastic shed soil environment, supplementing CO2, solve CO in facility cultivation2Missing and soil deterioration problem, but the recycling of agricultural wastes is not enough, in non-fermentation process Methane, the carbon monoxide of generation are rationally utilized, and added value of product not up to maximizes.
Invention content
In view of the deficiencies of the prior art, the purpose of the present invention is to provide a kind of agricultural wastes and waste sludge from paper mill to join Close resource utilization method.
Technical scheme of the present invention is summarized as follows:
A kind of agricultural wastes and waste sludge from paper mill federated resourceization utilize method, include the following steps:
Step 1:Isolate in waste sludge from paper mill can not fermentation impurities, be crushed to grain size≤4mm;
Step 2:After agricultural wastes are crushed to grain size≤10mm, according to 3:1 weight ratio and pretreated papermaking Waste residue is sufficiently mixed, and adjust mixture dry matter content be 30-50%, C/N ratio be (25-30):1, PH 7.0-7.2 are obtained To fermentation substrate;
Step 3:0.2-0.5% lanthanas are added into fermentation substrate, after compacting, sealing, at 55-65 DEG C, carry out anaerobism Desiccation is fermented, and the biogas of generation is after desulfurization, compression processing, and for domestic gas or industrial generation, biogas no longer duration produces When raw, terminate fermentation;
Step 4:Biogas residue in step 3 is digested, after high pressure sterilization, at 30-36 DEG C, inoculation 3-5% wine brewing ferment Female bacterium and 2-3% clostridium acetobutylicums carry out anaerobic fermentation, when content of reducing sugar is down to 0.1-0.3%, end fermentation;
Step 5:Tunning in step 4 is separated by solid-liquid separation, gained liquid through distillation, after rectifying, as ethyl alcohol, The mixed liquor of acetone, butanol is used as biodiesel, Chemical Solvents or clean energy resource, and obtained solid residue has as agricultural Machine Fertilizer application.
Preferably, it is described can not fermentation impurities include metal, plastics, glass it is one or more.
Preferably, the agricultural wastes include agricultural crop straw, processing of farm products waste, breeding waste one Kind is a variety of.
Preferably, the breeding waste includes one kind or more of animal residue, food-residue, organic corral bedding and padding Kind.
Preferably, the enzymolysis process:The hydrolase of 1.8-3.2% is added into biogas residue, at 40-50 DEG C, with 150rpm stir process 24-36h.
Preferably, the hydrolase includes the component of following parts by weight:18-24 parts of cellulase, zytase 8-12 Part, 3-5 parts of Rhodococcus sp ectoenzyme.
Beneficial effects of the present invention:
(1) present invention use biogas fermentation method, enzymatic isolation method, ethanol/acetone/butanol fermentation method to agricultural wastes successively and Waste sludge from paper mill carries out federated resource processing, is translated into methane, ethyl alcohol, acetone and butanol, and the solid residue isolated is made For agriculture organic fertilizer, turn waste into wealth, the added value and utilization rate of waste resource is greatly improved;
(2) present invention regulates and controls anaerobism desiccation fermentation process using rare earth element lanthana, manufactures stressful environmental, is formed to produce Methane backeria is the microorganism species of dominant bacteria, improves biogas yield and purity;
(3) the environmentally protective degree of the present invention is high, and energy-output ratio is low, and recycling profit is carried out by the waste generated to each step With becoming the raw material of subsequent step, overall process avoids making without any waste discharge in addition, fermentation method replaces conventional pyrolytic method Paper waste residue generates bioxin in processing procedure, in turn results in secondary pollution, and reduces energy consumption needed for mechanical action.
Specific implementation mode
With reference to embodiment, the present invention is described in further detail, to enable those skilled in the art with reference to specification Word can be implemented according to this.
Embodiment 1
Step 1:Isolate in waste sludge from paper mill can not fermentation impurities, including metal, plastics, glass, and be crushed to grain size ≤4mm;
Step 2:After crops stalk crushing to grain size≤10mm, according to 3:1 weight ratio and pretreated papermaking Waste residue is sufficiently mixed, and adjusts that mixture dry matter content is 30%, C/N ratios are 25:1,7.0 PH obtain fermentation substrate;
Step 3:0.2% lanthana is added into fermentation substrate, after compacting, sealing, at 55 DEG C, carries out anaerobism desiccation hair Ferment, the biogas of generation is after desulfurization, compression processing, for domestic gas or industrial generation, when biogas no longer duration generates, and knot Beam ferments;
Step 4:1.8% hydrolase is added in biogas residue into step 3, hydrolase is by 18 parts of cellulases, 8 parts of wood Dextranase, 3 parts of Rhodococcus sp ectoenzyme compositions, at 40 DEG C, for 24 hours with 150rpm stir process, after high pressure sterilization, in 30 DEG C Under, it is inoculated with 3% S. cervisiae and 2% clostridium acetobutylicum, carries out anaerobic fermentation, when content of reducing sugar is down to 0.1%, is terminated Fermentation;
Step 5:Tunning in step 4 is separated by solid-liquid separation, gained liquid through distillation, after rectifying, as ethyl alcohol, The mixed liquor of acetone, butanol is used as biodiesel, Chemical Solvents or clean energy resource, and obtained solid residue has as agricultural Machine Fertilizer application.
Embodiment 2
Method with embodiment 1, difference lies in:Step 2:Agricultural wastes are processing of farm products waste, and fermentation substrate is dry Content of material is 40%, C/N ratios are 28:1,7.1 PH;Step 3:It is 0.35% to aoxidize lanthanum addition level, fermentation temperature 60 ℃;Step 4:Hydrolase additive amount is 2.5%, and each component parts by weight are 21 parts, 10 parts, 4 parts, hydrolysis temperature and time point Not Wei 45 DEG C, 30h, the inoculum concentration of S. cervisiae and clostridium acetobutylicum is followed successively by 4%, 2.5%, and fermentation temperature is 33 DEG C, The final content of reduced sugar is 0.2%.
Embodiment 3
Method is with embodiment 1, and difference lies in step 2:Agricultural wastes are breeding waste, including animal residue, Food-residue, organic corral bedding and padding, fermentation substrate dry matter content is 50%, C/N ratios are 30:1,7.2 PH;Step 3:Oxygen It is 0.5% to change lanthanum addition level, and fermentation temperature is 65 DEG C;Step 4:Hydrolase additive amount is 3.2%, and each component parts by weight are 24 parts, 12 parts, 5 parts, hydrolysis temperature and time are respectively 50 DEG C, 36h, the inoculum concentration of S. cervisiae and clostridium acetobutylicum according to Secondary is 5%, 3%, and fermentation temperature is 36 DEG C, and the final content of reduced sugar is 0.3%.
Comparative example
Same as Example 1, difference lies in be not added with lanthana, hydrolysis enzymatic treatment do not used in step 4 in step 3 Biogas residue.
Following table is the effect analysis of each embodiment and each comparative example:
As seen from the above table, the present invention utilizes agricultural wastes and waste sludge from paper mill production methane, ethyl alcohol, acetone, butanol, organic Fertilizer, and product yield is high, realizes that resource maximally utilizes, promotes the added value of waste.
Although the embodiments of the present invention have been disclosed as above, but its is not only in the description and the implementation listed With it can be fully applied to various fields suitable for the present invention, for those skilled in the art, can be easily Realize other modification, therefore without departing from the general concept defined in the claims and the equivalent scope, the present invention is simultaneously unlimited In specific details.

Claims (6)

1. a kind of agricultural wastes and waste sludge from paper mill federated resourceization utilize method, which is characterized in that include the following steps:
Step 1:Isolate in waste sludge from paper mill can not fermentation impurities, be crushed to grain size≤4mm;
Step 2:After agricultural wastes are crushed to grain size≤10mm, according to 3:1 weight ratio and pretreated waste sludge from paper mill Be sufficiently mixed, and adjust mixture dry matter content be 30-50%, C/N ratio be (25-30):1, PH 7.0-7.2 are sent out Ferment matrix;
Step 3:0.2-0.5% lanthanas are added into fermentation substrate, after compacting, sealing, at 55-65 DEG C, carry out anaerobism desiccation Fermentation, the biogas of generation is after desulfurization, compression processing, for domestic gas or industrial generation, when biogas no longer duration generates, Terminate fermentation;
Step 4:Biogas residue in step 3 is digested, after high pressure sterilization, at 30-36 DEG C, is inoculated with 3-5% S. cervisiaes With 2-3% clostridium acetobutylicums, anaerobic fermentation is carried out, when content of reducing sugar is down to 0.1-0.3%, end fermentation;
Step 5:Tunning in step 4 is separated by solid-liquid separation, gained liquid is through distillation, after rectifying, as ethyl alcohol, third The mixed liquor of ketone, butanol is used as biodiesel, Chemical Solvents or clean energy resource, obtained solid residue, organic as agricultural Fertilizer application.
2. a kind of agricultural wastes and waste sludge from paper mill federated resourceization utilize method according to claim 1, which is characterized in that It is described can not fermentation impurities include metal, plastics, glass it is one or more.
3. a kind of agricultural wastes and waste sludge from paper mill federated resourceization utilize method according to claim 1, which is characterized in that The agricultural wastes include agricultural crop straw, processing of farm products waste, breeding waste it is one or more.
4. a kind of agricultural wastes and waste sludge from paper mill federated resourceization utilize method according to claim 3, which is characterized in that The breeding waste include animal residue, food-residue, organic corral bedding and padding it is one or more.
5. a kind of agricultural wastes and waste sludge from paper mill federated resourceization utilize method according to claim 1, which is characterized in that The enzymolysis process:The hydrolase of 1.8-3.2% is added into biogas residue, at 40-50 DEG C, with 150rpm stir process 24-36h.
6. a kind of agricultural wastes and waste sludge from paper mill federated resourceization utilize method according to claim 5, which is characterized in that The hydrolase includes the component of following parts by weight:18-24 parts of cellulase, 8-12 parts of zytase, Rhodococcus sp ectoenzyme 3-5 Part.
CN201810344151.7A 2018-04-17 2018-04-17 A kind of agricultural wastes and waste sludge from paper mill federated resourceization utilize method Pending CN108486207A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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CN102876736A (en) * 2012-07-25 2013-01-16 中国科学院成都生物研究所 Method for producing acetone, ethanol and butanol by taking straw as raw material
WO2015054782A1 (en) * 2013-10-18 2015-04-23 Her Majesty The Queen In Right Of Canada, As Represented By The Minister Of Agriculture And Agri-Food Psychrophilic anaerobic digestion of high solids content wastes
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CN102876736A (en) * 2012-07-25 2013-01-16 中国科学院成都生物研究所 Method for producing acetone, ethanol and butanol by taking straw as raw material
WO2015054782A1 (en) * 2013-10-18 2015-04-23 Her Majesty The Queen In Right Of Canada, As Represented By The Minister Of Agriculture And Agri-Food Psychrophilic anaerobic digestion of high solids content wastes
CN106191133A (en) * 2016-07-25 2016-12-07 滨州中裕食品有限公司 A kind of agricultural byproducts circulating resources utilizes the new technology of sustainable production biogas
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