CN108483272A - The full-automatic offline movement system of digger engine - Google Patents
The full-automatic offline movement system of digger engine Download PDFInfo
- Publication number
- CN108483272A CN108483272A CN201810522658.7A CN201810522658A CN108483272A CN 108483272 A CN108483272 A CN 108483272A CN 201810522658 A CN201810522658 A CN 201810522658A CN 108483272 A CN108483272 A CN 108483272A
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- Prior art keywords
- lifting
- clamping
- full
- dress
- assembly line
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- 239000000463 material Substances 0.000 claims abstract description 23
- 239000003638 chemical reducing agent Substances 0.000 claims description 8
- 230000003287 optical effect Effects 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000003921 oil Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 230000005693 optoelectronics Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 238000004801 process automation Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C19/00—Cranes comprising trolleys or crabs running on fixed or movable bridges or gantries
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
- B66C1/42—Gripping members engaging only the external or internal surfaces of the articles
- B66C1/425—Gripping members engaging only the external or internal surfaces of the articles motor actuated
- B66C1/427—Gripping members engaging only the external or internal surfaces of the articles motor actuated by hydraulic or pneumatic motors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C11/00—Trolleys or crabs, e.g. operating above runways
- B66C11/02—Trolleys or crabs, e.g. operating above runways with operating gear or operator's cabin suspended, or laterally offset, from runway or track
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C11/00—Trolleys or crabs, e.g. operating above runways
- B66C11/08—Trolleys or crabs, e.g. operating above runways with turntables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/40—Applications of devices for transmitting control pulses; Applications of remote control devices
- B66C13/44—Electrical transmitters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/48—Automatic control of crane drives for producing a single or repeated working cycle; Programme control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C9/00—Travelling gear incorporated in or fitted to trolleys or cranes
- B66C9/08—Runners; Runner bearings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a kind of full-automatic offline movement systems of digger engine, belong to engineering machinery accessory production field.It includes rack, execution system, control system, portion's dress assembly line and material flow A GV, the rack includes column and cross beam type gantry frame, the execution system includes running gear, lifting gear, rotating device and clamping device, the running gear fixation is located on cross beam type gantry frame, clamping device is connected with rotating device by lifting gear below running gear, the bottom of the frame is equipped with portion and fills assembly line, the material flow A GV is arranged in the side bottom of rack, and the control system is connect with the system of execution, portion's dress assembly line and material flow A GV respectively.The present invention realizes the automatic crawl of engine, translation, lifts, is offline, eliminates driving and uses, avoids the generation of safety accident, liberated manpower, improve production efficiency.
Description
Technical field
The invention belongs to a kind of accessory transport systems, specifically, more particularly to a kind of digger engine it is full-automatic under
Line movement system.
Background technology
Engine needs to load line using traveling crane, is then transported to main dress by fork truck after the completion of wiring portion of portion fills
With assembly line.When traveling crane mounted engine is offline, because a set of suspender can not take into account more money types well, different type of machines is caused to be sent out
Motivation, which needs more people to adjust suspender repeatedly, can just complete lifting operation.This operating type increases operation number, inefficiency, together
When there are suspender hang the security risk to break off relations partially, the transhipment of fuel oil fork truck increases energy consumption and exhaust emissions.
Invention content
It is an object of the present invention to provide a kind of realization engines, and from portion's dress, assembly line is offline is transported to main assembly flowing water to logistics
The whole process automation of line, the full-automatic offline movement system of unmanned digger engine, to overcome excavator in the prior art
The offline movement system operation number of engine is more, inefficiency, security risk, the defect of tail gas pollution.
Realization that the present invention adopts the following technical solutions：
Digger engine of the present invention automatically offline movement system, including rack, execution system, control system
System, portion's dress assembly line and material flow A GV, the rack include column and cross beam type gantry frame, and the execution system includes walking
Device, lifting gear, rotating device and clamping device, the running gear fixation is located on cross beam type gantry frame, to realize
Execution system transverse shifting, running gear lower section connect clamping device, lifting gear and rotation with rotating device by lifting gear
Rotary device realizes that the lifting and rotation of clamping device, the bottom of the frame are equipped with portion and fill assembly line, the material flow A GV settings respectively
In the side bottom of rack, the control system is connect with the system of execution, portion's dress assembly line and material flow A GV respectively.
The running gear includes active trolley, driven trolley, walking guide rail and servo-actuated frame, and the servo-actuated frame passes through
Active trolley and driven trolley are connect with walking guide rail.
The lifting gear include lifting cylinder, lifting support and be oriented to optical axis, the lifting support by lifting cylinder,
Optical axis is oriented to connect with servo-actuated frame.
The rotating device includes turning motor speed reducer, pivoting support and swivel joint, the lifting gear and revolution
External toothing connection is supported, the clamping device is connect with pivoting support ring gear, and turning motor speed reducer connects and drives revolution
Bearing, swivel joint are mounted on the rotating device centre of gyration.
The clamping device includes clamping jaw, sliding support, clamping oil cylinder and sliding guide rail system, the clamping jaw flexible connection
On sliding guide rail system, sliding guide rail system is fixed on sliding support, and clamping oil cylinder connection clamping jaw simultaneously controls opening for clamping jaw
It is right.
The traversing stroke of control, lifting row are respectively equipped on the running gear, lifting gear, rotating device and clamping device
Journey, rotation angle, clamping opening degree close to switch, portion's dress assembly line further include can control its start-stop close to switch,
On-off signal is can transmit to control system close to switch.
The material flow A GV is communicated by wireless telecommunication system with control system.
The material flow A GV includes the magnetic orbit and communication magnetic card of controllable action.
Compared with prior art, the beneficial effects of the invention are as follows：
(1) the configuration of the present invention is simple, it is efficient, determine by control system combination optoelectronic switch and close to the accurate of switch
Position realizes the automatic crawl of engine, translation, lifts, is offline, eliminates driving and use, avoid the generation of safety accident,
Manpower has been liberated, production efficiency is improved；
(2) present invention eliminates fork truck use, the portion of realizing fills assembly line and main dress by introducing new energy material flow A GV
With the unmanned function of engine transfering whole process between assembly line, whole process tail gas zero-emission, assembly shop is effectively improved
Operating environment；
(3) present invention realizes AGV and arrives by using wireless telecommunication system between AGV and the automatic coil inserting apparatus of engine
Automatically execution system is sent instructions to after up to predeterminated position, while the process of engine lower part wiring being clamped automatically in execution system
Middle control unit wiring is in halted state, ensure that the safety of clamping process, the use of wireless telecommunication system are effectively liberated
Manpower improves production efficiency.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention；
Fig. 2 is the execution system structure diagram of the present invention；
Fig. 3 is the control system fundamental diagram of the present invention；
In figure：In figure：1, rack；2, system is executed；3, control system；4, warning system；5. dress assembly line；6, logistics
AGV；11, column；12, crossbeam；21, running gear；22, lifting gear；23, rotating device；24, clamping device；211, actively
Trolley；212, driven trolley；213, walking guide rail；214, it is servo-actuated frame；221, lifting cylinder；222, lifting support；223, it leads
To optical axis；231, turning motor speed reducer；232, pivoting support；233, swivel joint；241, clamping jaw；242, sliding support；
243, oil cylinder is clamped；244, sliding guide rail system.
Specific implementation mode
The invention will be further described below in conjunction with the accompanying drawings.
As shown in Figure 1, the full-automatic offline movement system of digger engine of the present invention, including rack 1, execute system
System 2, control system 3, warning system 4, portion's dress assembly line 5 and material flow A GV6, the rack 1 include column 11 and crossbeam 12, institute
It includes running gear 21, lifting gear 22, rotating device 23 and clamping device 24 to state execution system 2, and the running gear 21 is solid
Surely it is located on crossbeam 12, to realize that 2 transverse shifting of execution system, 21 lower section of running gear pass through lifting gear 22 and rotating device
23 connection clamping devices 24, lifting gear 22 and rotating device 23 realize the lifting and rotation of clamping device 24, the machine respectively
1 bottom of frame is equipped with portion and fills assembly line 5, and the material flow A GV6 is arranged in the side bottom of rack 1, and in the row of running gear 21
Journey can reach place；The warning system 4 includes run indicator, three color warning lights and loud speaker, is transported for 3 program of control system
Alarm is sent out when row mistake.
As shown in Fig. 2, running gear 21 includes active trolley 211, driven trolley 212, walking guide rail 213 and servo-actuated frame
214, the servo-actuated frame 214 is connect by active trolley 211 and driven trolley 212 with walking guide rail 213；Lifting gear 22 wraps
It includes lifting cylinder 221, lifting support 222 and is oriented to optical axis 223, lifting support 222 passes through lifting cylinder 221, guiding optical axis 223
It is connect with servo-actuated frame 214；The rotating device 23 includes turning motor speed reducer 231, pivoting support 232 and swivel joint
233, lifting gear 22 is connect with 232 external toothing of pivoting support, and the clamping device 24 is connect with 232 ring gear of pivoting support,
Turning motor speed reducer 231 connects and drives pivoting support 232, swivel joint 233 to be mounted on 23 centre of gyration of rotating device, keep away
Exempt from fluid pressure line because revolution generates distortion；The clamping device 24 includes clamping jaw 241, sliding support 242,243 and of clamping oil cylinder
Sliding guide rail system 244, the clamping jaw 241 are movably connected in sliding guide rail system 244, and sliding guide rail system 244 is fixed on cunning
On dynamic holder 242, clamping oil cylinder 243 connects clamping jaw 241 and controls the opening degree of clamping jaw 241.
The traversing stroke of control, liter are respectively equipped on running gear 21, lifting gear 22, rotating device 23 and clamping device 24
Drop stroke, rotation angle, clamping opening degree close to switch, portion's dress assembly line further include can control its start-stop close to switch,
Close switch use can transmit on-off signal to the magnetic switch or optoelectronic switch or sensor of control system 3.
As shown in figure 3, control system connects with execution system 2, warning system 4, portion's dress assembly line 5 and material flow A GV6 respectively
It connects, control system 3 is controlled using PLC, equipped with centralized-control box, it can be achieved that automatically controlling and manually controlling.Switch automatic mode
Afterwards, it automatically controls according to programming content, can automatically, continuously realize the actions such as crawl, rising, revolution, walking, decline, return.
It manually controls, the control of each action is voluntarily carried out by operator.
Material flow A GV6 is communicated by wireless telecommunication system with control system 3, and material flow A GV6 includes the magnetism of controllable action
Track and communication magnetic card.Control system 3 is docked with portion's dress assembly line 5, material flow A GV 6, and the travelings of material flow A GV 6 to portion fill assembly line
When 5 line side predeterminated position, by wireless telecommunication system, execution system 2 and portion's dress assembly line 5 are sent instructions to, portion fills assembly line 5
It is automatic to start, engine is transported to 2 lower section of the system of execution, and execution system 2 captures engine to material flow A GV 6, material flow A GV
6 automatic startups, transport engine to main assembling line.
In order to better understand the present invention, following introduction is done to the course of work of the present invention below.
When portion's dress assembly line 5 circulation close to inductive switching setting position to after stopping, clamping oil cylinder 243 shrinks piston rod band
Engine is clamped in dynamic clamping jaw 241, and piston rod, which is contracted to close to switch setting position, to be stopped；Lifting cylinder 221 drives clamping device
24, lifting gear 22 rises, and rises to close to switch setting height and stops；Clamping device 24, lifting gear 22 are in turning motor
Start to rotate clockwise under the drive of speed reducer 231, rotation to set angle stops；Running gear 21 drives 2 water of execution system
Flat Forward is moved to setting position stopping；Lifting cylinder 221 drives clamping device 24, lifting gear 22 to decline, and drops to setting
Position stops；Oil cylinder 243 is clamped and stretches out the piston rod drive release engine of clamping jaw 241, piston rod extend out to setting position stopping；
Material flow A GV 6 starts, and transports engine to assembly line；The portions of sailing out of material flow A GV6 fill assembly line 5 to setting position, running gear 21
It drives execution system 2 to move horizontally retrogressing, is moved to setting position stopping；Clamping device 24, lifting gear 22 are in turning motor
Start rotation counterclockwise under the drive of speed reducer 231, rotation to specified angle stops；The drive of lifting cylinder 221 clamping device 24,
Lifting gear 22 rises, and rises to close to switch setting height and stops, realizing whole device return.
Claims (8)
1. a kind of full-automatic offline movement system of digger engine, it is characterised in that：Including rack (1), execute system (2),
Control system (3), portion's dress assembly line (5) and material flow A GV (6), the rack (1) include column (11) and crossbeam (12), described
Execution system (2) includes running gear (21), lifting gear (22), rotating device (23) and clamping device (24), the walking
Device (21) fixation is located on crossbeam (12), is connected by lifting gear (22) and rotating device (23) below running gear (21)
Clamping device (24), rack (1) bottom are equipped with portion's dress assembly line (5), bottom of material flow A GV (6) setting in rack (1)
Portion side, the control system (3) connect with the system of execution (2), portion's dress assembly line (5) and material flow A GV (6) respectively.
2. the full-automatic offline movement system of digger engine according to claim 1, it is characterised in that：The walking dress
It includes active trolley (211), driven trolley (212), walking guide rail (213) and servo-actuated frame (214), the servo-actuated frame to set (21)
Frame (214) is connect by active trolley (211) and driven trolley (212) with walking guide rail (213).
3. the full-automatic offline movement system of digger engine according to claim 2, it is characterised in that：The lifting dress
It sets (22) to include lifting cylinder (221), lifting support (222) and be oriented to optical axis (223), the lifting support (222) passes through liter
Drop oil cylinder (221), guiding optical axis (223) are connect with servo-actuated frame (214).
4. the full-automatic offline movement system of digger engine according to claim 3, it is characterised in that：The rotating dress
It includes turning motor speed reducer (231), pivoting support (232) and swivel joint (233) to set (23), the lifting gear (22) with
Pivoting support (232) external toothing connects, and the clamping device (24) connect with pivoting support (232) ring gear, and turning motor subtracts
Fast machine (231) connects and drives pivoting support (232), swivel joint (233) to be mounted on the centre of gyration of rotating device (23).
5. the full-automatic offline movement system of digger engine according to claim 4, it is characterised in that：The clamping dress
It includes clamping jaw (241), sliding support (242), clamping oil cylinder (243) and sliding guide rail system (244), the clamping jaw to set (24)
(241) it is movably connected in sliding guide rail system (244), sliding guide rail system (244) is fixed on sliding support (242), clamping
Oil cylinder (243) connection clamping jaw (241) and the opening degree for controlling clamping jaw (241).
6. automatically offline movement system, feature exist the digger engine according to claim 1 to 5 any one
In：It is traversing that control is respectively equipped on the running gear (21), lifting gear (22), rotating device (23) and clamping device (24)
Stroke, lifting travel, rotation angle, clamping opening degree close to switch, portion's dress assembly line (5) further includes that it can control to rise
Stop close to switch, it is described to can transmit on-off signal to control system (3) close to switch.
7. the full-automatic offline movement system of digger engine according to claim 6, it is characterised in that：The logistics
AGV (6) is communicated by wireless telecommunication system with control system (3).
8. the full-automatic offline movement system of digger engine according to claim 7, it is characterised in that：The logistics
AGV (6) includes the magnetic orbit and communication magnetic card of controllable action.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2018101671285 | 2018-02-28 | ||
| CN201810167128 | 2018-02-28 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108483272A true CN108483272A (en) | 2018-09-04 |
Family
ID=63351220
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810522658.7A Pending CN108483272A (en) | 2018-02-28 | 2018-05-28 | The full-automatic offline movement system of digger engine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108483272A (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109052185A (en) * | 2018-10-15 | 2018-12-21 | 安徽合力股份有限公司宝鸡合力叉车厂 | A kind of fork truck hood lifting mounting device and its installation method |
| CN109399228A (en) * | 2018-11-06 | 2019-03-01 | 中国工程物理研究院激光聚变研究中心 | A kind of material suitable for clean environment is plugged into transfer device |
| CN110963417A (en) * | 2019-12-20 | 2020-04-07 | 青岛港国际股份有限公司 | Portal trolley interacting with AGV perpendicular to quay wall and control method thereof |
| CN111186768A (en) * | 2019-12-20 | 2020-05-22 | 青岛港国际股份有限公司 | Gantry trolley with rotary mechanism and control method thereof |
| CN112429631A (en) * | 2020-12-01 | 2021-03-02 | 菏泽双龙冶金机械有限公司 | Metallurgical lifting appliance with lateral extension mechanism |
| CN112479043A (en) * | 2020-12-09 | 2021-03-12 | 贵州恒瑞辰科技股份有限公司 | Heavy-load material loading and unloading manipulator |
| CN112572267A (en) * | 2020-11-30 | 2021-03-30 | 山东临工工程机械有限公司 | Automatic carrying system for tire of loader |
| CN113998572A (en) * | 2021-11-19 | 2022-02-01 | 许继集团有限公司 | Transformer hoisting mechanism |
| CN114506666A (en) * | 2022-02-15 | 2022-05-17 | 菲尔森智能装备(江苏)有限公司 | Automatic piece feeding equipment for frame |
| CN116750422A (en) * | 2023-06-21 | 2023-09-15 | 济南科德智能科技有限公司 | Transfer device and conveying system |
| KR102676233B1 (en) * | 2024-01-09 | 2024-06-18 | 유성룡 | Retaining wall block transfer system |
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| CN204021949U (en) * | 2013-12-12 | 2014-12-17 | 王传新 | The aerated bricks fixture that a kind of energy automatic rotary turn 90 degrees |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109052185A (en) * | 2018-10-15 | 2018-12-21 | 安徽合力股份有限公司宝鸡合力叉车厂 | A kind of fork truck hood lifting mounting device and its installation method |
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| CN110963417A (en) * | 2019-12-20 | 2020-04-07 | 青岛港国际股份有限公司 | Portal trolley interacting with AGV perpendicular to quay wall and control method thereof |
| CN111186768A (en) * | 2019-12-20 | 2020-05-22 | 青岛港国际股份有限公司 | Gantry trolley with rotary mechanism and control method thereof |
| CN112572267A (en) * | 2020-11-30 | 2021-03-30 | 山东临工工程机械有限公司 | Automatic carrying system for tire of loader |
| CN112572267B (en) * | 2020-11-30 | 2023-06-02 | 临沂临工智能信息科技有限公司 | Automatic tire carrying system of loader |
| CN112429631A (en) * | 2020-12-01 | 2021-03-02 | 菏泽双龙冶金机械有限公司 | Metallurgical lifting appliance with lateral extension mechanism |
| CN112429631B (en) * | 2020-12-01 | 2023-04-07 | 菏泽双龙冶金机械有限公司 | Metallurgical lifting appliance with lateral extension mechanism |
| CN112479043A (en) * | 2020-12-09 | 2021-03-12 | 贵州恒瑞辰科技股份有限公司 | Heavy-load material loading and unloading manipulator |
| CN113998572A (en) * | 2021-11-19 | 2022-02-01 | 许继集团有限公司 | Transformer hoisting mechanism |
| CN113998572B (en) * | 2021-11-19 | 2024-05-10 | 许继集团有限公司 | Transformer hoisting mechanism |
| CN114506666A (en) * | 2022-02-15 | 2022-05-17 | 菲尔森智能装备(江苏)有限公司 | Automatic piece feeding equipment for frame |
| CN116750422A (en) * | 2023-06-21 | 2023-09-15 | 济南科德智能科技有限公司 | Transfer device and conveying system |
| KR102676233B1 (en) * | 2024-01-09 | 2024-06-18 | 유성룡 | Retaining wall block transfer system |
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Application publication date: 20180904 |