CN108482979B - Double-ion-layer lubrication structure, equipment and lubrication method based on pipeline transportation - Google Patents
Double-ion-layer lubrication structure, equipment and lubrication method based on pipeline transportation Download PDFInfo
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- CN108482979B CN108482979B CN201810441727.1A CN201810441727A CN108482979B CN 108482979 B CN108482979 B CN 108482979B CN 201810441727 A CN201810441727 A CN 201810441727A CN 108482979 B CN108482979 B CN 108482979B
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- 238000005461 lubrication Methods 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 title claims abstract description 19
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims abstract description 57
- 150000002500 ions Chemical class 0.000 claims abstract description 49
- 239000000463 material Substances 0.000 claims abstract description 45
- 230000001050 lubricating effect Effects 0.000 claims abstract description 8
- 230000009977 dual effect Effects 0.000 claims description 6
- 239000007769 metal material Substances 0.000 claims description 3
- 230000006978 adaptation Effects 0.000 claims 1
- 230000003044 adaptive effect Effects 0.000 claims 1
- 238000005086 pumping Methods 0.000 description 17
- 230000008569 process Effects 0.000 description 7
- 230000007246 mechanism Effects 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 239000005433 ionosphere Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 208000035874 Excoriation Diseases 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000011083 cement mortar Substances 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/02—Lubricating devices
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pusher Or Impeller Conveyors (AREA)
- Pipeline Systems (AREA)
Abstract
The invention discloses a double-ion-layer lubrication structure, equipment and a lubrication method based on pipeline transportation, wherein the double-ion-layer lubrication structure based on the pipeline transportation comprises the following components: the device comprises a power supply, a first lead wire, a second lead wire, a conveying pipeline and a built-in electrode; the conveying pipeline is used for conveying materials containing ions, and the built-in electrode is positioned in the conveying pipeline and is in insulating connection with the conveying pipeline; the power supply is used for supplying power to the conveying pipeline and the built-in electrode after being started so as to enable a first ion layer to be formed between the inner wall of the conveying pipeline and the material, and a second ion layer to be formed between the outer surface of the built-in electrode and the material. According to the lubricating structure provided by the invention, when materials containing ions such as concrete are conveyed, a first ion layer is formed between the inner wall of a conveying pipeline and the materials by starting the power supply to electrify, and a second ion layer is formed between the outer surface of the built-in electrode and the materials to lubricate, so that the problem of higher lubricating cost when the materials containing ions are conveyed is solved.
Description
Technical Field
The invention relates to the technical field of material conveying, in particular to a double-ion-layer lubrication structure, equipment and a lubrication method based on pipeline transportation.
Background
The material conveying efficiency can be improved by lubricating in the material conveying process, and the abrasion of a conveying pipeline is reduced. In the prior art, the lubrication method and the structure used in the material conveying process are various.
Taking concrete delivery as an example, the prior art concrete requires that the inner wall of the delivery tube be lubricated with a suitable amount of cement paste or cement mortar of the same composition as the concrete prior to pumping. And in the process of pumping concrete, a pumping agent is usually required to be added into the concrete, wherein the pumping agent refers to an additive capable of improving the pumping performance of the concrete mixture. The pumping performance is that the concrete mixture has good performance of smoothly passing through a conveying pipeline, no blockage, no segregation and good viscoplasticity.
In other words, there are various pumping devices for delivering concrete or the like, such as pump truck, vehicle-mounted pump, drag pump, stirring and distributing pump truck, wet spraying machine, etc., and the pumping device in the prior art generally has the following structure: the device comprises a hopper for holding materials, a pumping mechanism for pumping the hopper, a distributing mechanism connected with the pumping mechanism and a stirring mechanism connected with the distributing mechanism, wherein the distributing mechanism mainly adopts an S valve or a skirt valve as a distributing element for distributing.
When the S valve is adopted, the two single-action plunger cylinders push the S valve to swing, so that the sucking and discharging of the pumping cylinder are realized. The S valve plays a supporting role through the large end supporting ring and the small end supporting ring. Through adjusting the nut, can make S pipe axial displacement to make the cutting ring that overlaps on the S valve compress tightly the eye board, guarantee the leakproofness in the pumping process.
When the skirt valve is adopted, the skirt valve is pushed to swing by the two single-acting plunger cylinders, so that the suction and discharge of the pumping cylinders are realized. Because the skirt valve structure is different from the S valve structure, the aggregate flow resistance is smaller than that of the S valve structure when the skirt valve structure is used for pumping, but the material sucking property is poorer than that of the S valve structure.
The mode of carrying out material conveying lubrication by adding the pumping agent or improving the pumping device has higher cost.
It can be seen that the prior art is still in need of improvement and development.
Disclosure of Invention
In view of the shortcomings of the prior art, the invention aims to provide a double-ion-layer lubrication structure, equipment and a lubrication method based on pipeline transportation, which aim to at least solve the problem of higher lubrication cost in the concrete conveying process in the prior art.
The technical scheme of the invention is as follows:
a dual-ion-layer lubrication structure based on pipe transportation, comprising: the device comprises a power supply, a first lead wire, a second lead wire, a conveying pipeline and a built-in electrode; the conveying pipeline is used for conveying materials containing ions, and the built-in electrode is positioned in the conveying pipeline and is in insulating connection with the conveying pipeline; the first lead wire is connected between the power supply and the conveying pipeline, and the second lead wire is connected between the power supply and the built-in electrode; the power supply is used for supplying power to the conveying pipeline and the built-in electrode after being started, so that a first ion layer is formed between the inner wall of the conveying pipeline and the material, and a second ion layer is formed between the outer surface of the built-in electrode and the material.
Further, the built-in electrode is fixedly connected to the inner wall of the conveying pipeline through an insulating connecting piece.
Further, the connector includes: a connecting body and a fixed shaft; the connecting body is annular, and the outer surface of the connecting body is attached to the inner wall of the conveying pipeline; the fixed shaft is fixed on the inner side of the connecting body and penetrates through the built-in electrode.
Further, a fixing hole is formed in the built-in electrode, the fixing hole is matched with the fixing shaft in position, and the fixing shaft is in interference fit with the fixing hole.
Further, the built-in electrode is made of a metal material and is in a shape of a shuttle, a cone, a cylinder or a sheet.
Further, the power supply is an alternating current power supply, either one of the first lead wire and the second lead wire is a zero wire, and the other one of the first lead wire and the second lead wire is a fire wire.
Further, the power supply is a direct current power supply, any one of the first lead wire and the second lead wire is a positive lead wire, and the other one of the first lead wire and the second lead wire is a negative lead wire.
Further, a plurality of conveying pipelines are arranged, each conveying pipeline is provided with a built-in electrode in a matched mode, and the conveying pipelines are connected in an insulating mode.
An apparatus, wherein the apparatus comprises a dual ion layer lubrication structure based on pipe transportation as described above.
A lubrication method achieved by a dual-ionospheric lubrication structure based on pipeline transportation as described above, wherein the lubrication method comprises the steps of:
the power supply is started, and power is supplied to the conveying pipeline and the built-in electrode through the first lead wire and the second lead wire respectively;
ions in the material move to the conveying pipeline and the built-in electrode respectively, a first ion layer is formed between the inner wall of the conveying pipeline and the material, and a second ion layer is formed between the outer surface of the pushing piece and the material.
Compared with the prior art, the double-ion-layer lubricating structure based on pipeline transportation provided by the invention adopts a power supply, a first lead wire, a second lead wire, a conveying pipeline and a built-in electrode; the conveying pipeline is used for conveying materials containing ions, and the built-in electrode is positioned in the conveying pipeline and is in insulating connection with the conveying pipeline; the first lead wire is connected between the power supply and the conveying pipeline, and the second lead wire is connected between the power supply and the built-in electrode; the power supply is used for supplying power to the conveying pipeline and the built-in electrode after being started so as to enable a first ion layer to be formed between the inner wall of the conveying pipeline and the material, and a second ion layer to be formed between the outer surface of the built-in electrode and the material. When materials containing ions such as concrete are conveyed, a power supply is started to electrify, a first ion layer can be formed between the inner wall of a conveying pipeline and the materials, a second ion layer is formed between the outer surface of the built-in electrode and the materials to lubricate, and the problem that the lubrication cost is high when the materials containing ions are conveyed is solved.
Drawings
FIG. 1 is a schematic structural view of a first preferred embodiment of a dual-ionosphere lubrication structure based on pipeline transportation in the present invention.
FIG. 2 is a schematic structural view of a second preferred embodiment of a dual-ionosphere lubrication structure based on pipeline transportation in the present invention.
FIG. 3 is a schematic structural view of a third preferred embodiment of a dual-ionosphere lubrication structure based on pipeline transportation in the present invention.
FIG. 4 is a schematic structural view of a preferred embodiment of a connector in a dual ionic layer lubrication structure based on pipeline transportation according to the present invention.
Detailed Description
The invention provides a double-ion-layer lubrication structure, equipment and a lubrication method based on pipeline transportation, which are used for making the purposes, technical schemes and effects of the invention clearer and more definite, and the invention is further described in detail below by referring to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
The invention discloses a double-ion-layer lubricating structure based on pipeline transportation, which can be widely applied. It should be noted that, in the present invention, the internal electrode means a medium having a conductive function, and the shape, size, etc. are not necessarily shaped like the "electrode" in the prior art, that is, as long as an object having a conductive function can be used as the internal electrode in the present invention.
As shown in fig. 1, in a first preferred embodiment of the present invention, the dual-ion-layer lubrication structure based on pipeline transportation includes: a power source 100, a first lead wire 210, a second lead wire 220, a transmission pipe 310, and a built-in electrode 320; the conveying pipeline 310 is used for conveying materials containing ions, and the built-in electrode 320 is positioned in the conveying pipeline 310 and is in insulating connection with the conveying pipeline 310; the first lead wire 210 is connected between the power source 100 and the transmission pipe 310, and the second lead wire 220 is connected between the power source 100 and the internal electrode 320; the power supply 100 is used for supplying power to the conveying pipeline 310 and the built-in electrode 320 after being started, so that a first ion layer is formed between the inner wall of the conveying pipeline 310 and the material, and a second ion layer is formed between the outer surface of the built-in electrode 320 and the material.
The conveying pipeline 310 and the built-in electrode 320 are provided with one, after the power supply 100 is started, power is supplied to the conveying pipeline 310 and the built-in electrode 320 through the first lead wire 210 and the second lead wire 220 respectively, free ions in the materials are adsorbed to the inner wall of the conveying pipeline 310 and the outer surface of the built-in electrode 320 respectively, a first ion layer and a second ion layer are finally formed, friction between the materials and the inner wall of the pipeline and friction between the materials and the built-in electrode 320 are reduced due to the existence of the first ion layer and the second ion layer, and accordingly the first ion layer and the second ion layer play a role in lubrication.
As shown in fig. 2, in the second preferred embodiment of the present invention, a plurality of the conveying pipes 310 and the internal electrodes 320 are provided, and the number of the conveying pipes 310 is adapted to the number of the internal electrodes 320. The structure of this embodiment is not substantially different from that of the first preferred embodiment, but the applicable scenario is different, the first preferred embodiment is more beneficial to short-distance conveying, and the second preferred embodiment is suitable for conveying with a larger conveying length or curved conveying.
As shown in fig. 3, in the third preferred embodiment of the present invention, the number of the built-in electrodes is not matched with the number of the conveying pipes, for example, only one built-in electrode is provided (the connection structure of the built-in electrode and the corresponding conveying pipe is unchanged, as in the two embodiments above), and the other positions need to be provided with another structure, namely, the structure form of the conveying pipe group, and the conveying pipe group comprises: a first tube-set tube 330 and a second tube-set tube 340, wherein the first tube-set tube 330 is electrically insulated from the second tube-set tube 340, i.e., the first tube-set tube 330 and the second tube-set tube 340 are electrically disconnected; wherein the first tube group pipe 330 is connected to the power source 100 through the first tube group lead line 230, and the second tube group pipe 340 is connected to the power source 100 through the second tube group lead line 240. When the power supply 100 is started, the first tube set tube 330 and the second tube set tube 340 are electrified to move the free ions in the adsorbed material towards the inner wall of the tube to form a third ion layer, and the material can reduce friction with the inner wall of the tube through the third ion layer, so that the third ion layer plays a role in lubrication.
The conveying pipe group is provided with one or more groups, when the conveying pipe group is provided with a plurality of groups, the double-ionic layer lubrication structure based on pipeline transportation is also provided with a plurality of first pipe group pipelines 330 and a plurality of second pipe group pipelines 340, at this time, the first pipe group pipelines 330 and the second pipe group pipelines 340 are arranged in a staggered manner, as shown in fig. 3, the conveying pipelines 310 which are arranged from left to right are respectively: the first tube-set tube 330, the second tube-set tube 340, … …, the first tube-set tube 330 and the second tube-set tube 340 are line-crossing, and the remaining delivery tubes 310 are not labeled one by one except for the leftmost first tube-set tube 330 and the second tube-set tube 340. Correspondingly, the plurality of lead lines below the delivery tube 310 are first tube set lead lines 230, the plurality of lead lines above the delivery tube 310 are second tube set lead lines 240, and the same is a line of defense intersection, and only the outermost first tube set lead lines 230 (connected to the leftmost first tube set tube 330) and the second tube set lead lines 240 (connected to the leftmost second tube set tube 340) are labeled in fig. 3.
In addition, it should be noted that the first tube group piping 330 and the second tube group piping 340 in the present invention are divided by positions, and are the same as the first tube group piping 330, and the shape and size of the leftmost first tube group piping 330 and the first tube group piping 330 arranged behind them are not necessarily the same; similarly, the second tube group pipes 340 are the same as the leftmost second tube group pipes 340, and the second tube group pipes 340 arranged behind the leftmost second tube group pipes 340 are not necessarily identical in shape and size. That is, the first tube group piping 330 and the second tube group piping 340 of the present invention are arranged only according to the positions: the first tube set tube 330, the second tube set tube 340, … …, the first tube set tube 330 and the second tube set tube 340 are distinguished from each other without being categorized as to whether the shapes are the same or whether the sizes are the same. For example, one or more of the delivery conduits 310 (first tube-set conduit 330 and/or second tube-set conduit 340) may be an elbow while the other delivery conduits 310 are straight conduits.
Besides reducing the lubrication cost, the double-ion-layer lubrication structure based on pipeline transportation disclosed by the invention has the following advantages: 1) The labor intensity of operators is reduced; 2) The phenomenon of early abrasion of the cantilever crane shaft sleeve caused by unscheduled oiling and forgetting oiling of operators is avoided; 3) Experiments prove that the friction force between the concrete and the pipeline wall is reduced by at least 30% compared with the friction force generated by the lubricating structure adopted in the prior art.
In a further preferred embodiment of the present invention, a first electrode plate is fixed on the outer wall of the first tube set tube 330, and the first tube set lead wire 230 is connected to the first tube set tube 330 through the first electrode plate; and/or a second electrode plate is fixed on the outer wall of the second tube set pipe 340, and the second tube set lead wire 240 is connected with the second tube set pipe 340 through the second electrode plate. Or the pipeline can be directly used as the electrode plate, that is, the lead wire is directly and electrically connected to the outer wall of the pipeline.
The fixing mode of the electrode plate is not particularly limited, and can be realized by conducting welding, anchoring and the like.
In practice, the power supply 100 may be a dc power supply or an ac power supply. When the power supply 100 is a dc power supply, either one of the first group lead wire 230 and the second group lead wire 240 is a positive electrode lead wire, and the other one is a negative electrode lead wire. When the power supply 100 is an ac power supply, either the first set of lead wires 230 or the second set of lead wires 240 is a neutral wire, and the other is a live wire.
The double-ionic-layer lubricating structure based on pipeline transportation greatly reduces the friction resistance of concrete extrusion, improves the efficiency of concrete extrusion, reduces energy consumption, and is energy-saving and environment-friendly. The lubrication technology in the traditional material conveying process is changed in a breakthrough way, a new idea and a new direction of a concrete extrusion lubrication technology are provided, and opposite electrodes are generated by applying voltages to the first pipe group pipeline 330 and the second pipe group pipeline 340, so that a closed loop circuit is formed by the opposite electrodes and ions in the concrete flowing process, an electric field is formed, and no constraint is imposed on direct current or alternating current.
In the above three preferred embodiments, further, the internal electrode 320 is fixedly connected to the inner wall of the delivery pipe 310 through an insulating connector. As shown in fig. 4, the connector includes: a connecting body 410 and a fixing shaft 420; the connecting body 410 is annular, and the outer surface of the connecting body 410 is attached to the inner wall of the conveying pipeline 310; the fixing shaft 420 is fixed inside the connection body 410 and is disposed through the built-in electrode 320.
The built-in electrode 320 is provided with a fixing hole, the fixing hole is matched with the fixing shaft 420 in position, and the fixing shaft 420 is in interference fit with the fixing hole. Preferably, the internal electrode 320 is made of a metal material, and has a shape of a shuttle, cone, cylinder, or sheet.
Preferably, the power supply 100 is a dc power supply, and either one of the first lead wire 210 and the second lead wire 220 is a positive lead wire, and the other one is a negative lead wire. Or the power supply 100 is an ac power supply, and either one of the first lead wire 210 and the second lead wire 220 is a neutral wire, and the other one is a live wire.
The invention also provides an apparatus comprising a dual ion layer lubrication structure based on pipe transportation as described above, wherein the apparatus is preferably a 3D printer, a pump or a conveyor.
The invention also provides a lubrication method realized by the double-ion-layer lubrication structure based on pipeline transportation, which comprises the following steps: the power supply 100 is started and supplies power to the conveying pipeline 310 and the built-in electrode 320 through the first lead wire 210 and the second lead wire 220 respectively, which is described in the above structural embodiment;
ions in the material move to the conveying pipeline 310 and the built-in electrode 320 respectively, a first ion layer is formed between the inner wall of the conveying pipeline 310 and the material, and a second ion layer is formed between the outer surface of the pushing member and the material, specifically as described in the above structural embodiment.
It is to be understood that the invention is not limited in its application to the examples described above, but is capable of modification and variation in light of the above teachings by those skilled in the art, and that all such modifications and variations are intended to be included within the scope of the appended claims.
Claims (7)
1. Double-ion-layer lubricating structure based on pipeline transportation, characterized by comprising: the device comprises a power supply, a first lead wire, a second lead wire, a conveying pipeline and a built-in electrode; the conveying pipeline is used for conveying materials containing ions, and the built-in electrode is positioned in the conveying pipeline and is in insulating connection with the conveying pipeline; the first lead wire is connected between the power supply and the conveying pipeline, and the second lead wire is connected between the power supply and the built-in electrode; the power supply is used for supplying power to the conveying pipeline and the built-in electrode after being started so as to enable a first ion layer to be formed between the inner wall of the conveying pipeline and the material, and a second ion layer to be formed between the outer surface of the built-in electrode and the material;
the built-in electrode is fixedly connected to the inner wall of the conveying pipeline through an insulating connecting piece;
the connector includes: a connecting body and a fixed shaft; the connecting body is annular, and the outer surface of the connecting body is attached to the inner wall of the conveying pipeline; the fixed shaft is fixed on the inner side of the connecting body and penetrates through the built-in electrode;
the plurality of conveying pipelines are arranged, each conveying pipeline is provided with a built-in electrode in an adaptive manner, and the plurality of conveying pipelines are connected in an insulating manner;
when the number of the built-in electrodes is not matched with the conveying pipeline, a conveying pipe group needs to be arranged, and the conveying pipe group comprises: the conveying pipeline comprises a first pipe group pipeline and a second pipe group pipeline, wherein the first pipe group pipeline is in insulating connection with the second pipe group pipeline, a plurality of lead wires below the conveying pipeline are first pipe group lead wires, a plurality of lead wires above the conveying pipeline are second pipe group lead wires, the first pipe group pipeline is connected with the power supply through the first pipe group lead wires, and the second pipe group pipeline is connected with the power supply through the second pipe group lead wires.
2. The dual-ion-layer lubrication structure based on pipeline transportation according to claim 1, wherein the built-in electrode is provided with a fixing hole, the fixing hole is in position adaptation with the fixing shaft, and the fixing shaft is in interference fit with the fixing hole.
3. The dual ion layer lubrication structure for pipe transportation according to claim 1, wherein the internal electrode is made of a metal material and has a shape of a shuttle, cone, cylinder or sheet.
4. The dual-ionic layer lubrication structure based on pipeline transportation according to claim 1, wherein the power source is an ac power source, either one of the first lead wire and the second lead wire is a zero wire, and the other one is a live wire.
5. The dual-ionic layer lubrication structure based on pipeline transportation according to claim 1, wherein the power supply is a direct current power supply, either one of the first lead wire and the second lead wire is a positive lead wire, and the other one of the first lead wire and the second lead wire is a negative lead wire.
6. An apparatus comprising a dual ion layer transport-based lubrication structure according to any one of claims 1 to 5.
7. A lubrication method achieved by a dual ion layer lubrication structure based on pipe transportation according to any one of claims 1 to 5, characterized in that the lubrication method comprises the steps of:
the power supply is started, and power is supplied to the conveying pipeline and the built-in electrode through the first lead wire and the second lead wire respectively;
ions in the material move to the conveying pipeline and the built-in electrode respectively, a first ion layer is formed between the inner wall of the conveying pipeline and the material, and a second ion layer is formed between the outer surface of the pushing piece and the material.
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CN1851054A (en) * | 2006-04-11 | 2006-10-25 | 西安石油大学 | Metal pipeline line electrochemical anticorrosion apparatus |
CN103046106A (en) * | 2011-10-12 | 2013-04-17 | 丸仲工业株式会社 | Lubricating grease supply system of conveying-type continuous plating device |
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