CN108482979A - A kind of ion layer lubrication system, equipment and lubricating method based on pipeline transportation - Google Patents

A kind of ion layer lubrication system, equipment and lubricating method based on pipeline transportation Download PDF

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Publication number
CN108482979A
CN108482979A CN201810441727.1A CN201810441727A CN108482979A CN 108482979 A CN108482979 A CN 108482979A CN 201810441727 A CN201810441727 A CN 201810441727A CN 108482979 A CN108482979 A CN 108482979A
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China
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built
conveyance conduit
electrode
conducting wire
lubrication system
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Granted
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CN201810441727.1A
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Chinese (zh)
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CN108482979B (en
Inventor
李宗津
曹香鹏
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Shenzhen Mingyuan Architecture Technology Co Ltd
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Shenzhen Mingyuan Architecture Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G45/00Lubricating, cleaning, or clearing devices
    • B65G45/02Lubricating devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pipeline Systems (AREA)
  • Pusher Or Impeller Conveyors (AREA)

Abstract

The invention discloses a kind of ion layer lubrication system, equipment and lubricating method based on pipeline transportation, wherein the ion layer lubrication system based on pipeline transportation includes:Power supply, the first conducting wire, the second conducting wire, conveyance conduit and built-in electrode;For conveying the material for including ion, built-in electrode is located in conveyance conduit conveyance conduit, and insulate and connect with conveyance conduit;Power supply, so as to form the first sheath between conveying pipeline inner wall and material, forms the second sheath for powering to conveyance conduit and built-in electrode after starting between built-in electrode outer surface and material.Lubrication system provided by the invention, so that such as concrete includes the material of ion when being conveyed, only startup power supply is needed to be powered, it can be by forming the first sheath between conveying pipeline inner wall and material, it forms the second sheath between built-in electrode outer surface and material to be lubricated, lubrication cost is higher when solving the problems, such as to include the conveying of ion material.

Description

A kind of ion layer lubrication system, equipment and lubricating method based on pipeline transportation
Technical field
The present invention relates to materials-handling technology field more particularly to a kind of ion layer lubrications based on pipeline transportation Structure, equipment and lubricating method.
Background technology
Material transfer efficiency can be improved by being lubricated in material transportation process, reduce the abrasion of conveyance conduit.It is existing In technology, the lubricating method and structure being used in material transportation process are varied.
By taking the conveying of concrete as an example, concrete needs before being pumped with suitable and concrete in the prior art The identical cement mortar of ingredient or cement mortar lubrication conveying inside pipe wall.And in concrete carries out pumping procedure, it usually needs Pumping admixture is added in concrete, so-called pumping admixture refers to the additive that can improve concrete mix pump-conveying property.So-called pumping Performance, be exactly concrete mix have can pass through conveyance conduit, not block, do not isolate, the good performance of visco-plasticity.
Besides for the pumping installations of delivering concrete or its analog, in the prior art there are many, such as pump truck, vehicle-mounted Products, the structures of pumping installations in the prior art such as pump, drag pump, stirring cloth pump truck, wet-spraying machine generally include:Hold material Hopper, the pumping mechanism for pumping hopper, the distributor gear being connected with pumping mechanism, and the blender that is connected with distributor gear Structure, wherein for distributor gear, mainly divided in the prior art as distribution member using " S valves " or " skirt valve " Match.
When wherein, using S valves, the swing of S valves is pushed by two single acting plunger oil cylinders, realize pumping cylinder suction and Discharge.S valves are played a supportive role by large and small end support ring.By adjusting nut, S pipes can be made to move axially, to make to be sleeved on Cut ring on S valves compresses eye slab, ensures the leakproofness in pumping procedure.
When using skirt valve, the swing of skirt valve is pushed by the plunger cylinder of two single-actings, realizes the suction of pumping oil cylinder Material and discharge.Since skirt valve arrangement is different from S valve arrangements, in contrast, aggregate flow resistance is compared with S valve knots when skirt valve arrangement pumps Structure is smaller, but suction is poorer compared with S valve arrangements.
By adding pumping admixture or improving pumping installations, the mode of material conveying lubrication is carried out, cost is higher.
As it can be seen that the existing technology needs to be improved and developed.
Invention content
In view of above-mentioned deficiencies of the prior art, the purpose of the present invention is to provide a kind of ion layers based on pipeline transportation Lubrication system, equipment and lubricating method, it is intended to it is higher at least to solve lubrication cost in concrete delivery service in the prior art Problem.
Technical scheme is as follows:
A kind of ion layer lubrication system based on pipeline transportation comprising:Power supply, the first conducting wire, the second conducting wire, conveying Pipeline and built-in electrode;For conveying the material for including ion, the built-in electrode is located in conveyance conduit the conveyance conduit, And it insulate and connects with conveyance conduit;First conducting wire is connected between power supply and conveyance conduit, and second conducting wire connects It is connected between power supply and built-in electrode;The power supply after starting to conveyance conduit and built-in electrode for powering, so that delivery pipe The first sheath is formed between road inner wall and the material, and the second ion is formed between built-in electrode outer surface and the material Layer.
Further, the connector that the built-in electrode is insulated by one is fixedly connected on the inner wall of conveyance conduit.
Further, the connector includes:Connect ontology and fixing axle;The connection ontology in a ring, connects ontology Outer surface and the inner wall of conveyance conduit fit;The fixing axle is fixed on the inside of connection ontology, and is set across built-in electrode It sets.
Further, the built-in electrode offers a mounting hole, and the mounting hole is adapted to the fixed shaft position, and Fixing axle is interference fitted with mounting hole.
Further, the built-in electrode is made by metal material, in fusiform, taper, cylindric or sheet.
Further, the power supply is AC power, and any of both first conducting wire and second conducting wire is zero Line, the another of the two is firewire.
Further, the power supply is DC power supply, and any of both first conducting wire and second conducting wire is just Pole conducting wire, the another of the two is cathode conducting wire.
Further, the conveyance conduit is provided with multiple, and there are one built-in electrodes for each conveyance conduit adaptation setting, and It insulate and connects between multiple conveyance conduits.
A kind of equipment, wherein the equipment includes the ion layer lubrication system based on pipeline transportation as described above.
A kind of lubricating method that ion layer lubrication system by as described above based on pipeline transportation is realized, wherein institute It includes step to state lubricating method:
Power initiation, and powered respectively to conveyance conduit and built-in electrode by the first conducting wire and the second conducting wire;
Ion in material is moved to conveyance conduit and built-in electrode respectively, formed between conveying pipeline inner wall and material first from Sublayer forms the second sheath between impeller outer surface and material.
Compared with prior art, the ion layer lubrication system provided by the invention based on pipeline transportation, as a result of Power supply, the first conducting wire, the second conducting wire, conveyance conduit and built-in electrode;Conveyance conduit is used to convey the material for including ion, Built-in electrode is located in conveyance conduit, and insulate and connect with conveyance conduit;First conducting wire be connected to power supply and conveyance conduit it Between, the second conducting wire is connected between power supply and built-in electrode;Power supply is powered after being used to start to conveyance conduit and built-in electrode, So as to form the first sheath between conveying pipeline inner wall and material, the second ion is formed between built-in electrode outer surface and material Layer.So that such as concrete includes the material of ion when being conveyed, only startup power supply is needed to be powered, you can by defeated It send and forms the first sheath between inner wall of the pipe and material, form the progress of the second sheath between built-in electrode outer surface and material Lubrication, lubrication cost is higher when solving the problems, such as to include the conveying of ion material.
Description of the drawings
Fig. 1 is the structural representation of the first preferred embodiment of ion layer lubrication system based on pipeline transportation in the present invention Figure.
Fig. 2 is the structural representation of the second preferred embodiment of ion layer lubrication system based on pipeline transportation in the present invention Figure.
Fig. 3 is the structural representation of the ion layer lubrication system third preferred embodiment based on pipeline transportation in the present invention Figure.
Fig. 4 is the structural representation of connector preferred embodiment in the ion layer lubrication system the present invention is based on pipeline transportation Figure.
Specific implementation mode
The present invention provides a kind of ion layer lubrication system, equipment and lubricating method based on pipeline transportation, to make this hair Bright purpose, technical solution and effect are clearer, clear, referring to the drawings and give an actual example to the present invention further specifically It is bright.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not intended to limit the present invention.
The invention discloses a kind of ion layer lubrication system based on pipeline transportation, should double ion based on pipeline transportation Layer lubrication system can application field it is relatively broad, due to the present invention be by energization by the ionic adsorption in material in conveyance conduit Between inner wall and material and built-in electrode and material, therefore, containing in every material has the material of dissociated ion that can all pass through Ion layer lubrication system disclosed in this invention based on pipeline transportation is lubricated.It should be noted that in the present invention, Built-in electrode refers to the medium for having conducting function, and shape, size etc. be not necessary just as " electrode " in the prior art, that is, It says, as long as the object with conducting function is all used as the built-in electrode in the present invention.
As shown in Figure 1, in the first preferred embodiment of the invention, the ion layer lubrication system based on pipeline transportation Including:Power supply 100, the first conducting wire 210, the second conducting wire 220, conveyance conduit 310 and built-in electrode 320;The delivery pipe For conveying the material for including ion, the built-in electrode 320 is located in conveyance conduit 310 in road 310, and with conveyance conduit 310 Insulation connection;First conducting wire 210 is connected between power supply 100 and conveyance conduit 310, and second conducting wire 220 connects It is connected between power supply 100 and built-in electrode 320;The power supply 100 for after starting to conveyance conduit 310 and built-in electrode 320 Power supply, so as to form the first sheath between 310 inner wall of conveyance conduit and the material, 320 outer surface of built-in electrode with it is described The second sheath is formed between material.
There are one the conveyance conduits 310 and the setting of built-in electrode 320, after power supply 100 starts, will be led respectively by first On line 210 and the second conducting wire 220 are powered to conveyance conduit 310 and built-in electrode 320, the dissociated ion in material will respectively by It is adsorbed to 320 outer surface of 310 inner wall of conveyance conduit and built-in electrode, ultimately forms the first sheath and the second sheath, and The presence of one sheath and the second sheath will reduce rubbing between material and inner wall of the pipe and material and built-in electrode 320 It wipes, to make the first sheath and the second sheath play the role of lubrication.
As shown in Fig. 2, in the second preferred embodiment of the invention, the conveyance conduit 310 and built-in electrode 320 are all arranged Have multiple, and conveyance conduit 310 is adapted with the quantity of built-in electrode 320.In the embodiment and the first preferred embodiment structure Essential difference is had no, scene difference is only applicable in, the first preferred embodiment is more conducive to short-range transfer, and the second preferred embodiment is then fitted In delivered length is larger or curve conveying.
As shown in figure 3, in third preferred embodiment of the present invention, the conveyance conduit is provided with multiple, but built-in electrode Quantity be not adapted with conveyance conduit but, such as there are one built-in electrode is only arranged(The company of built-in corresponding conveyance conduit Binding structure is constant, identical as above-mentioned two embodiment), then remaining position need that another structure, the i.e. knot of delivery pipe group is arranged Configuration formula, the delivery pipe group include:One the first pipe group pipeline 330 and a second pipe group pipeline 340, and the first pipe group pipe Road 330 and the insulation of the second pipe group pipeline 340 connect, i.e. are no powers between the first pipe group pipeline 330 and the second pipe group pipeline 340 's;Wherein, the first pipe group pipeline 330 is connected by the first pipe group conducting wire 230 with power supply 100, the second pipe group Pipeline 340 is connect by the second pipe group conducting wire 240 with power supply 100.After power supply 100 starts, the first pipe group pipeline 330 and Two pipe group pipelines 340 are powered, and will adsorb the dissociated ion in material and are moved to inner wall of the pipe direction, form third sheath, and Material can then reduce the friction with inner wall of the pipe by third sheath, to make third sheath play the role of lubrication.
The delivery pipe group be provided with it is one or more groups of, it is double based on pipeline transportation when delivery pipe group is provided with multigroup Sheath lubrication system is also just provided with multiple first pipe group pipelines 330 and multiple second pipe group pipelines 340, at this point, multiple One pipe group pipeline 330 is staggered with multiple second pipe group pipelines 340, as shown in figure 3, by the conveyance conduit of left-to-right arrangement 310 are respectively:First pipe group pipeline 330, the second pipe group pipeline 340, the first pipe group pipeline 330, the second pipe group pipeline 340 ..., the first pipe group pipeline 330 and the second pipe group pipeline 340 intersect for anti-lines, remove the first pipe group pipeline of the leftmost side 330 and second outside pipe group pipeline 340, remaining conveyance conduit 310 is not marked one by one.And be correspondingly connected with, it is located at delivery pipe Multiple conducting wires of the lower section of road 310 are the first pipe group conducting wire 230, and the multiple conducting wires for being located at 310 top of conveyance conduit are the Two pipe group conducting wires 240 are similarly anti-lines and intersect, and Fig. 3 is only labelled with outermost first pipe group conducting wire 230(With it is most left First pipe group pipeline 330 of side connects)And the second pipe group conducting wire 240(It is connect with the second pipe group pipeline 340 of the leftmost side).
In addition, it should be noted that the first pipe group pipeline 330 and the second pipe group pipeline 340 in the present invention are to pass through position Set and divided, be all the first pipe group pipeline 330, the first pipe group pipeline 330 of the leftmost side and arrangement in its rear first 330 shape of pipe group pipeline and size are not necessarily the same;Similarly, it is all the second pipe group pipeline 340, the second pipe group pipeline of the leftmost side 340 are also not necessarily the same with arrangement 340 shape of the second pipe group pipeline in its rear and size.That is, first in the present invention Pipe group pipeline 330 and the second pipe group pipeline 340 are only according to position arrangement mode:First pipe group pipeline 330, the second pipe group pipeline 340, the first pipe group pipeline 330, the second pipe group pipeline 340 ..., the first pipe group pipeline 330 and the second pipe group pipeline 340 carry out It distinguishes, whether without identical with shape, whether size is identical is sorted out.For example, one or more of conveyance conduits 310 (First pipe group pipeline 330 and/or the second pipe group pipeline 340)Can be bend pipe, and other conveyance conduits 310 are then straight tube.
In addition to reducing and lubricating cost, the ion layer lubrication system based on pipeline transportation that the present invention is announced also has Following advantages:1)Reduce operator's labor intensity;2)Avoid operator irregularly refuel and forget refuel caused by arm The phenomenon that premature wear of frame axle sleeve;3)Experiments verify that when concrete conveyance and the frictional force of duct wall is than prior art institute 30% is at least reduced using frictional force caused by lubrication system.
In the present invention further preferred embodiment, first electrode is fixed on 330 outer wall of the first pipe group pipeline Piece, the first pipe group conducting wire 230 are connect by first electrode sheet with the first pipe group pipeline 330;And/or the second pipe group Second electrode sheet is fixed on 340 outer wall of pipeline, the second pipe group conducting wire 240 passes through second electrode sheet and the second pipe group pipe Road 340 connects.Or directly also may be used pipeline as electrode slice, that is to say, that conducting wire is directly connected electrically in pipeline outer wall.
The fixed form present invention of the electrode slice is not specifically limited, for example the modes such as conductive solder or anchoring all may be used It realizes.
In the specific implementation, DC power supply may be used in the power supply 100, can also use AC power.When power supply 100 For DC power supply when, 240 the two of the first pipe group conducting wire 230 and the second pipe group conducting wire it is any for positive conducting wire, The another of the two is cathode conducting wire.When power supply 100 is AC power, the first pipe group conducting wire 230 and the second pipe group Any of 240 the two of conducting wire is zero curve, and the another of the two is firewire.
Ion layer lubrication system disclosed in this invention based on pipeline transportation, greatly reduces rubbing for concrete extrusion Resistance is wiped, concrete extrusion efficiency is improved, reduces energy consumption, energy conservation and environmental protection.Breakthrough changes conventional materials transmission process In lubrication technology, a kind of new approaches of concrete extrusion lubrication technology, new direction are provided, by the first pipe group pipeline 330 and second pipe group pipeline 340 apply voltage, generate opposite electrode, with concrete flow in ion constitute a closed loop Circuit forms an electric field, does not have any constraint to direct current or alternating current but.
In three above preferred embodiment, it is further the connector that the built-in electrode 320 is insulated by one It is fixedly connected on the inner wall of conveyance conduit 310.As shown in figure 4, the connector includes:Connect ontology 410 and fixing axle 420; In a ring, the outer surface and the inner wall of conveyance conduit 310 for connecting ontology 410 fit the connection ontology 410;The fixing axle 420 are fixed on 410 inside of connection ontology, and are arranged across built-in electrode 320.
The built-in electrode 320 offers a mounting hole, and the mounting hole is adapted to 420 position of the fixing axle, and solid Dead axle 420 is interference fitted with mounting hole.Preferably, the built-in electrode 320 is made by metal material, in fusiform, taper, Cylindric or sheet.
It is preferred that the power supply 100 is DC power supply, described first conducting wire, 210 and second conducting wire, 220 the two Any is positive conducting wire, and the another of the two is cathode conducting wire.Or the power supply 100 is AC power, described first leads Any of 220 the two of on line 210 and the second conducting wire is zero curve, and the another of the two is firewire.
The present invention also provides it is a kind of include the ion layer lubrication system based on pipeline transportation as described above equipment, In, the equipment is preferably 3D printer, pumping machine or conveyer.
The present invention also provides a kind of profits that the ion layer lubrication system by as described above based on pipeline transportation is realized Lubricating method includes step described in sliding method:Power supply 100 starts, and passes through the first conducting wire 210 and the second conducting wire 220 respectively It powers to conveyance conduit 310 and built-in electrode 320, specifically as described in above-mentioned constructive embodiment;
Ion in material is moved to conveyance conduit 310 and built-in electrode 320 respectively, between 310 inner wall of conveyance conduit and material The first sheath is formed, forms the second sheath between impeller outer surface and material, specifically as described in above-mentioned constructive embodiment.
It should be understood that the application of the present invention is not limited to the above for those of ordinary skills can With improvement or transformation based on the above description, all these modifications and variations should all belong to the guarantor of appended claims of the present invention Protect range.

Claims (10)

1. a kind of ion layer lubrication system based on pipeline transportation, which is characterized in that including:Power supply, the first conducting wire, second Conducting wire, conveyance conduit and built-in electrode;For conveying the material for including ion, the built-in electrode is located at the conveyance conduit In conveyance conduit, and insulate and connect with conveyance conduit;First conducting wire is connected between power supply and conveyance conduit, and described Two conducting wires are connected between power supply and built-in electrode;The power supply is powered after being used to start to conveyance conduit and built-in electrode, So as to form the first sheath between conveying pipeline inner wall and the material, formed between built-in electrode outer surface and the material Second sheath.
2. the ion layer lubrication system according to claim 1 based on pipeline transportation, which is characterized in that the in-built electrical The connector that pole is insulated by one is fixedly connected on the inner wall of conveyance conduit.
3. the ion layer lubrication system according to claim 2 based on pipeline transportation, which is characterized in that the connector Including:Connect ontology and fixing axle;In a ring, the inner wall of the outer surface and conveyance conduit that connect ontology is affixed the connection ontology It closes;The fixing axle is fixed on the inside of connection ontology, and is arranged across built-in electrode.
4. the ion layer lubrication system according to claim 3 based on pipeline transportation, which is characterized in that the in-built electrical Pole offers a mounting hole, and the mounting hole is adapted to the fixed shaft position, and fixing axle is interference fitted with mounting hole.
5. the ion layer lubrication system according to claim 1 based on pipeline transportation, which is characterized in that the in-built electrical Pole is made by metal material, in fusiform, taper, cylindric or sheet.
6. the ion layer lubrication system according to claim 1 based on pipeline transportation, which is characterized in that the power supply is Any of both AC power, first conducting wire and the second conducting wire is zero curve, and the another of the two is firewire.
7. the ion layer lubrication system according to claim 1 based on pipeline transportation, which is characterized in that the power supply is Any of both DC power supply, first conducting wire and the second conducting wire is positive conducting wire, and the another of the two leads for cathode On line.
8. the ion layer lubrication system as claimed in any of claims 1 to 7 based on pipeline transportation, feature exist Be provided in, the conveyance conduit it is multiple, each conveyance conduit adaptation setting there are one built-in electrode, and multiple conveyance conduits it Between insulate connection.
9. a kind of equipment, which is characterized in that the equipment includes being based on pipeline as claimed in any of claims 1 to 8 in one of claims The ion layer lubrication system of transport.
10. a kind of ion layer lubrication system by based on pipeline transportation as described in any one of claim 1 to 8 is realized Lubricating method, which is characterized in that the lubricating method includes step:
Power initiation, and powered respectively to conveyance conduit and built-in electrode by the first conducting wire and the second conducting wire;
Ion in material is moved to conveyance conduit and built-in electrode respectively, formed between conveying pipeline inner wall and material first from Sublayer forms the second sheath between impeller outer surface and material.
CN201810441727.1A 2018-05-10 2018-05-10 Double-ion-layer lubrication structure, equipment and lubrication method based on pipeline transportation Active CN108482979B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1851054A (en) * 2006-04-11 2006-10-25 西安石油大学 Metal pipeline line electrochemical anticorrosion apparatus
CN103046106A (en) * 2011-10-12 2013-04-17 丸仲工业株式会社 Lubricating grease supply system of conveying-type continuous plating device
JP2013133205A (en) * 2011-12-27 2013-07-08 Trinc:Kk Object conveying device
CN203877507U (en) * 2014-05-28 2014-10-15 三一汽车制造有限公司 Material delivery pipe and concrete pumping device
CN204458561U (en) * 2015-02-03 2015-07-08 武汉东川自来水科技开发有限公司 A kind of anti-marine organisms device for seawater lift pump
CN106222567A (en) * 2016-10-24 2016-12-14 青岛双瑞海洋环境工程股份有限公司 Electrolysis copper-iron alloy composite anode materials, electrode assemblie and electrolysis unit

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1851054A (en) * 2006-04-11 2006-10-25 西安石油大学 Metal pipeline line electrochemical anticorrosion apparatus
CN103046106A (en) * 2011-10-12 2013-04-17 丸仲工业株式会社 Lubricating grease supply system of conveying-type continuous plating device
JP2013133205A (en) * 2011-12-27 2013-07-08 Trinc:Kk Object conveying device
CN203877507U (en) * 2014-05-28 2014-10-15 三一汽车制造有限公司 Material delivery pipe and concrete pumping device
CN204458561U (en) * 2015-02-03 2015-07-08 武汉东川自来水科技开发有限公司 A kind of anti-marine organisms device for seawater lift pump
CN106222567A (en) * 2016-10-24 2016-12-14 青岛双瑞海洋环境工程股份有限公司 Electrolysis copper-iron alloy composite anode materials, electrode assemblie and electrolysis unit

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