CN108480651A - A kind of preparation method and application of Ti-48Al-2Cr-2Nb alloy powders - Google Patents

A kind of preparation method and application of Ti-48Al-2Cr-2Nb alloy powders Download PDF

Info

Publication number
CN108480651A
CN108480651A CN201810367998.7A CN201810367998A CN108480651A CN 108480651 A CN108480651 A CN 108480651A CN 201810367998 A CN201810367998 A CN 201810367998A CN 108480651 A CN108480651 A CN 108480651A
Authority
CN
China
Prior art keywords
powder
alloy
gas
atomization
preparation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810367998.7A
Other languages
Chinese (zh)
Inventor
不公告发明人
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Hart 3d Technology Co Ltd
Original Assignee
Anhui Hart 3d Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui Hart 3d Technology Co Ltd filed Critical Anhui Hart 3d Technology Co Ltd
Priority to CN201810367998.7A priority Critical patent/CN108480651A/en
Publication of CN108480651A publication Critical patent/CN108480651A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/28Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/06Metallic powder characterised by the shape of the particles
    • B22F1/065Spherical particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/25Direct deposition of metal particles, e.g. direct metal deposition [DMD] or laser engineered net shaping [LENS]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/70Recycling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C14/00Alloys based on titanium
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Plasma & Fusion (AREA)
  • Physics & Mathematics (AREA)
  • Sustainable Development (AREA)
  • Nanotechnology (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)
  • Powder Metallurgy (AREA)

Abstract

A kind of preparation method and application of Ti 48Al 2Cr 2Nb alloy powders, belongs to increases material manufacturing technology field.The method is as follows:Alloy melting:Melting is carried out to alloy raw material;Machined electrode:Finishing processing is carried out to the alloy of melting;Powder by atomization:Alloy electrode pole is subjected to powder by atomization in spray chamber;Inert gas reclaiming clean:The inert gas used during powder by atomization is recycled;Powder collects screening:After powder cooling, through cyclone collection, sieves the reactive alloys powder of required particle size range under inert gas protection using vibrating screen and pack.It is an advantage of the invention that:The Ti 48Al 2Cr 2Nb alloy powder impurity contents of preparation are low, oxygen content≤1000ppm, can meet aerospace, military industry field to the application requirement of 3D printing titanium alloy metal-powder.Present invention uses a kind of inert gas recovering and purifying systems, effectively increase gas reclaiming rate, and recycling tolerance makes production cost reduce by 30% or more in the range of 90% ~ 5%.

Description

A kind of preparation method and application of Ti-48Al-2Cr-2Nb alloy powders
Technical field
The invention belongs to increases material manufacturing technology fields, are related to a kind of preparation method and application of alloy powder, more particularly to A kind of preparation method and application of low cost high cleanliness spherical shape Ti-48Al-2Cr-2Nb alloy powders.
Background technology
Intermatallic Ti-Al compound material is because having both the toughness of metal material and the high-temperature behavior of ceramic material, and its density Less than the 50% of nickel-base alloy, with lightweight, high specific strength, high specific stiffness, anti-corrosion, wear-resisting, high temperature resistant and excellent anti-oxidant Property the advantages that, and become 700 DEG C ~ 1000 DEG C optimal candidate high-temperature structural materials.However, Intermatallic Ti-Al compound belongs to extremely difficult Plastic processing material, usually within the scope of 700 DEG C of following temperature, plasticity is poor, and elongation percentage is typically only 2%~3%, can not Plastic processing is carried out, under more than 1100 DEG C high temperature, although plasticity makes moderate progress, resistance of deformation is still very big, and flowing is answered Power is up to 200MPa, and requires to keep rather low strain rate when deformation, thus it is non-to carry out the difficulty of plastic processing forming to it Chang great.
Currently, preparing the extensive research that Intermatallic Ti-Al compound part has caused people using 3D printing technique, no The near-net-shape for only realizing product is avoided to the follow-up plastic processing of Intermatallic Ti-Al compound or mechanical processing, and Compared with casting Intermatallic Ti-Al compound, the alloy structure prepared with this method is more uniform, tiny.Ti-48Al-2Cr-2Nb It is a kind of Intermatallic Ti-Al compound haveing excellent performance, there is good comprehensive performance, when use 3D printing technique is to Ti- When 48Al-2Cr-2Nb alloys are processed molding, required 3D printing metal powder is different from required for prior powder metallurgy Powder characteristics, do not require nothing more than high-purity, the low oxygen content that conventional powder must have, at the same also require powder sphericity it is high, Size distribution optimizes, and has good mobility and apparent density.Since Ti-48Al-2Cr-2Nb is sensitive to impurity component, Often there is the phenomenon that impurity is more, sphericity is not high in powder prepared by existing atomization method, seriously affect the 3D printing of powder Forming property.
Invention content
That there are impurity is more for the powder prepared the purpose of the present invention is to solve existing atomization method, sphericity is not high Problem provides the preparation side of a kind of low cost, high-purity, high sphericity, low oxygen content Ti-48Al-2Cr-2Nb base alloy powders Method and application, the Ti-48Al-2Cr-2Nb alloying components of preparation uniformly, fine microstructures, have excellent performance, meet aerospace field Application requirement, ensure material it is pure, impurity content is extremely low on the basis of, the sphericity higher of powder, have preferably stream Dynamic property, can be suitable for various forms of 3D printing technique increasing material manufacturings.
To achieve the above object, the technical solution adopted by the present invention is as follows:
A kind of preparation method of Ti-48Al-2Cr-2Nb alloy powders, steps are as follows for the method:
Step 1:Alloy melting:Ti-48Al-2Cr-2Nb alloy cast ingots are prepared using water jacketed copper crucible induction melting method, are melted It is 1700 ~ 1900 DEG C to refine temperature;
Step 2:Machined electrode:Finishing processing is carried out to the Ti-48Al-2Cr-2Nb alloy cast ingots prepared in step 1, by Ti- 48Al-2Cr-2Nb alloy cast ingots are processed into Ti-48Al-2Cr-2Nb alloy electrode poles;
Step 3:Powder by atomization:In feed compartment, the Ti-48Al-2Cr-2Nb alloy electrode poles that will be obtained in step 2 hang down Straight fixed clamp is on hoisting mechanism;Feed compartment is closed, starts the vacuum system of powder by atomization equipment, to powder by atomization equipment Working chamber and spray chamber forvacuum, when vacuum degree≤6.7 × 10-2When Pa, step-up ratio≤0.67Pa/h, by gas ducting to Working chamber and spray chamber are filled with inert gas shielding, and it is 0.9 ~ 1.1atm to make working chamber and atomization room pressure;It is driven by motor, The Ti-48Al-2Cr-2Nb alloy electrode poles slowly rotated are placed in working chamber and are atomized in indoor radio-frequency induction coil, Electrode rotary keeps certain rotating speed, feed speed ranging from 0 ~ 100mm/min of electrode;The induced power of coil is in 70 ~ 100kW Between, electrode melting forms liquid stream, drips naturally;Start the annular distance gas atomizing nozzle in powder by atomization equipment, air-flow at this time Pressure limit is in 2.5 ~ 4MPa, and when Ti-48Al-2Cr-2Nb aluminium alloys flow through annular distance gas atomizing nozzle, liquid stream is by annular distance gas Body atomizer generate air-flow uniformly, fully smash and solidify to form attritive powder particle, be cooled into powder;
Step 4:Inert gas reclaiming clean:It participates in the inert gas after atomization and passes through cyclone filter, fine filter mistake Filter is then compressed to gas purge system through compressor, it is purified after gas through heat exchanger be down to room temperature, then pass through height After pressing compressor compresses and pulse buffer tank to stablize, reach the atomizing pressure and gas flow rate of the requirement of atomization process condition, gas Again atomization process is participated in;
Step 5:Powder collects screening:It is limited using the big good sieving machine in Xinxiang through cyclone collection after powder cooling Company S49-1000 types vibrating screen sieves the reactive alloys powder of required particle size range and packs under inert gas protection.
A kind of application of the Ti-48Al-2Cr-2Nb alloy powders of above-mentioned preparation, the powder diameter are distributed 15 ~ 45 μ M, D50(Average grain diameter)≤ 32 μm, oxygen content≤1000ppm, the power applications that sphericity is 90% ~ 95% are in laser fusion metal Deposit increasing material manufacturing.
A kind of application of the Ti-48Al-2Cr-2Nb alloy powders of above-mentioned preparation, the powder diameter is distributed as 106 ~ 205μm:3.0%~5.0%、75~106μm:40%~45%、45~75μm:40%~53%、0~45μm:3.0% ~ 6.0%, wherein grain size point Cloth is 45 ~ 106 μm, oxygen content≤1000ppm, and the Ti-48Al-2Cr-2Nb alloy powders that sphericity is 90% ~ 95% are applied to Electron beam melting increasing material manufacturing and laser solid forming technical field.
The advantageous effect of the present invention compared with the existing technology is:
(1)The present invention is directed to requirement of the different metal 3D printing techniques to powder diameter, is added by alloy vacuum melting, electrode The methods of work, gas atomization, screening, air current classifying prepare the Ti-48Al-2Cr-2Nb alloys suitable for different 3D printing techniques Powder, ingredient is accurate, particle diameter distribution is uniform, and powder particle sphericity is high, average spherical degree >=90%, and powder flowbility is good(≤ 15s/50g), the utilization rate of powder is improved, production cost is reduced.
(2)Ti-48Al-2Cr-2Nb alloy powder impurity contents prepared by the present invention are low, and oxygen content≤1000ppm passes through Drip molding even tissue that 3D printing obtains, densification, dimensional accuracy is high, good mechanical performance, can meet aerospace, military project neck Application requirement of the domain to 3D printing titanium alloy metal-powder.
(3)Present invention uses a kind of inert gas recovering and purifying systems, effectively increase gas reclaiming rate, recycle tolerance In the range of 90% ~ 95%, production cost is made to reduce by 30% or more.
Description of the drawings
Fig. 1 is the powder by atomization equipment structure chart that the present invention uses, wherein 1- hoisting mechanisms, 2- feed compartments, 3-Fe- 36Ni ferrous alloy electrode poles, 4- gate valves, the working chambers 5-, 6- radio-frequency induction coils, 7- annular distance gas atomizing nozzles, 8- mists Change room, 9- vacuum pipes, 10- gas ductings.
Specific implementation mode
Technical scheme of the present invention is further described with reference to embodiment, however, it is not limited to this, every right Technical solution of the present invention is modified or replaced equivalently, and without departing from the spirit of the technical scheme of the invention and range, should all be contained It covers in protection scope of the present invention.
Specific implementation mode one:What present embodiment was recorded is a kind of preparation side of Ti-48Al-2Cr-2Nb alloy powders Method, steps are as follows for the method:
Step 1:Alloy melting:Ti-48Al-2Cr-2Nb alloy cast ingots are prepared using water jacketed copper crucible induction melting method, are melted It is 1700 ~ 1900 DEG C to refine temperature;
Step 2:Machined electrode:Finishing processing is carried out to the Ti-48Al-2Cr-2Nb alloy cast ingots prepared in step 1, by Ti- 48Al-2Cr-2Nb alloy cast ingots are processed into Ti-48Al-2Cr-2Nb alloy electrodes pole 3;
Step 3:Powder by atomization:In feed compartment 2, the Ti-48Al-2Cr-2Nb alloy electrodes pole 3 that will be obtained in step 2, Vertical fixed clamp is on hoisting mechanism 1;Feed compartment 2 is closed, starts the vacuum system of powder by atomization equipment, powder by atomization is set Standby 8 forvacuum of working chamber 5 and spray chamber, when vacuum degree≤6.7 × 10-2When Pa, step-up ratio≤0.67Pa/h, pass through inflation Pipeline 10 is filled with inert gas shielding to working chamber 5 and spray chamber 8, make in working chamber 5 and spray chamber 8 pressure be 0.9 ~ 1.1atm;It is driven by motor, the Ti-48Al-2Cr-2Nb alloy electrodes pole 3 slowly rotated is placed in working chamber 5 and spray chamber In radio-frequency induction coil 6 in 8, electrode rotary keeps certain rotating speed, feed speed ranging from 0 ~ 100mm/min of electrode;Line For the induced power of circle between 70 ~ 100kW, electrode melting forms tiny liquid stream, drips naturally;Start powder by atomization equipment at this time In annular distance gas atomizing nozzle 7, stream pressure range is in 2.5 ~ 4MPa, when Ti-48Al-2Cr-2Nb aluminium alloys flow through annular distance When gas atomizing nozzle 7, liquid stream by air-flow that annular distance gas atomizing nozzle 7 generates uniformly, fully smash and solidify to be formed it is fine Powder particle, is cooled into powder, and the powder by atomization equipment that this step uses is as shown in Figure 1;1 lower part of hoisting mechanism is Feed compartment 2,2 lower part of feed compartment are provided with working chamber 5, and the junction between feed compartment 2 and working chamber 5 is provided with gate valve 4, lead to Being isolated and being connected to for feed compartment 2 and working chamber 5 can be controlled by crossing the plug of gate valve 4, and radio-frequency induction coil is provided in working chamber 5 Circle 6,5 lower section of working chamber are provided with spray chamber 8, annular distance gas atomizing nozzle 7, vacuum are equipped between working chamber 5 and spray chamber 8 Pipeline 9 is connected with feed compartment 2, working chamber 5, spray chamber 8 respectively, and gas ducting 10 is connected with working chamber 5 and spray chamber 8 respectively It is logical.
Step 4:Inert gas reclaiming clean:It participates in the inert gas after atomization and passes through cyclone filter, fine filter Filtering is then compressed to gas purge system through compressor, it is purified after gas through heat exchanger be down to room temperature, then pass through High pressure compressor is compressed with after pulse buffer tank stabilization, reaches the atomizing pressure and gas flow rate of the requirement of atomization process condition, gas Weight newly participates in atomization process;
Step 5:Powder collects screening:After powder cooling, through cyclone collection, using vibrating screen in inert gas shielding The reactive alloys powder of particle size range needed for lower screening is simultaneously packed.
Specific implementation mode two:A kind of preparation of Ti-48Al-2Cr-2Nb alloy powders described in specific implementation mode one Method, step is a kind of, and the Ti-48Al-2Cr-2Nb alloy raw materials are made of according to weight percent following element:Al: 46%~49%、Cr:1.5%~2.5%、Nb:1.5%~2.5%、B:0%~0.5%、Y:0% ~ 0.5%, remaining is Ti.
Specific implementation mode three:A kind of preparation of Ti-48Al-2Cr-2Nb alloy powders described in specific implementation mode one Method, in step 2, a diameter of 50 ~ 100mm of the Ti-48Al-2Cr-2Nb alloy electrode poles, length is 500 ~ 700mm。
Specific implementation mode four:A kind of preparation of Ti-48Al-2Cr-2Nb alloy powders described in specific implementation mode one Method, in step 3, the method for clamping is pneumatic pinch.
Specific implementation mode five:A kind of preparation of Ti-48Al-2Cr-2Nb alloy powders described in specific implementation mode one Method, in step 3, the inert gas is high-purity argon gas or helium.
Specific implementation mode six:A kind of preparation of Ti-48Al-2Cr-2Nb alloy powders described in specific implementation mode one Method, in step 3, the rotating speed of motor rotation is 40 ~ 100rpm.
Specific implementation mode seven:A kind of preparation of Ti-48Al-2Cr-2Nb alloy powders described in specific implementation mode one Method, in step 4, the recycling tolerance of the inert gas recovering and purifying system is in the range of 90% ~ 95%.
Specific implementation mode eight:A kind of Ti-48Al- prepared by one to seven any specific implementation mode of specific implementation mode The application of 2Cr-2Nb alloy powders, the powder diameter are distributed 15 ~ 45 μm, D50(Average grain diameter)≤ 32 μm, oxygen content≤ 1000ppm, the power applications that sphericity is 90% ~ 95% are in laser fusion metal deposit increasing material manufacturing.
Specific implementation mode nine:A kind of Ti-48Al- prepared by one to seven any specific implementation mode of specific implementation mode The application of 2Cr-2Nb alloy powders, the powder diameter are distributed as 106 ~ 205 μm:3.0%~5.0%、75~106μm:40%~ 45%、45~75μm:40%~53%、0~45μm:3.0% ~ 6.0%, wherein particle diameter distribution is 45 ~ 106 μm, oxygen content≤1000ppm, The Ti-48Al-2Cr-2Nb alloy powders that sphericity is 90% ~ 95%, be applied to electron beam melting increasing material manufacturing and laser three-dimensional at Shape technical field.
Embodiment 1:
(1)Alloy melting:Melting is carried out to Ti-48Al-2Cr-2Nb alloy raw materials;Alloying component is:Al:46.2%, Cr: 2.4%, Nb:2.3%, B:0.15%, remaining is Ti;
(2)Machined electrode:Finishing processing is carried out into electrode pole to the Ti-48Al-2Cr-2Nb alloy bars of melting, it is a diameter of 70mm, length 500mm;
(3)Powder by atomization:In feed compartment, by Ti-48Al-2Cr-2Nb alloy electrode poles, vertical fixed clamp is in elevator On structure;Feed compartment is closed, by vacuum pipe to feed compartment, working chamber and spray chamber forvacuum, vacuum degree≤6.7 × 10- 2Then Pa, step-up ratio≤0.67Pa/h, pumpdown time≤15 minute are filled with by gas ducting to working chamber and spray chamber Inert gas shielding, it is 1.1 atm to make cavity indoor pressure;It is driven by motor, the electrode slowly rotated is placed in radio-frequency induction coil In circle, electrode rotary keeps the rotating speed of 60rpm, and the feed speed of electrode is 50mm/min;The induced power 90kW of coil, electrode Fusing forms tiny liquid stream, drips naturally;The valve of annular distance gas atomizing nozzle is opened simultaneously, pressure 3MPa works as aluminium alloy When flowing through annular distance gas atomizing nozzle, liquid stream uniformly, is fully smashed and is coagulated by the high-speed flow that annular distance gas atomizing nozzle generates Solid is cooled into powder at attritive powder particle;
(4)Inert gas reclaiming clean:Inert gas after atomization is cooled down through heat exchanger, passes through cyclone filter, fine mistake Filter filters, and is compressed by the compressor to gas purge system and purifies, purified gas cools down through heat exchanger, by one stage of compression Machine is compressed to heat exchanger and further cools down, then is compressed inert gas after pulse buffer tank is stablized by high pressure compressor, Reach the atomizing pressure and gas flow rate of the requirement of atomization process condition, gas can participate in atomization process again.
(5)Powder collects screening:After powder cooling, through cyclone collection;Using vibrating screen in inert gas shielding The reactive alloys powder of particle size range needed for lower screening is simultaneously packed.
15 ~ 45 μm of the powder diameter distribution of preparation, D50=31 μm, oxygen content 750ppm, sphericity 93%.
The powder diameter of preparation is distributed 45 ~ 106 μm, and particle diameter distribution is 106 ~ 205 μm: 4.1%、75~106μm:42%、45~ 75μm: 50.7%、0~45μm:3.2%, oxygen content 750ppm, the spherical powder of sphericity 94%.
Embodiment 2:
(1)Alloy melting:Melting is carried out to Ti-48Al-2Cr-2Nb alloy raw materials;Alloying component is:Al:47.5%, Cr: 2.0%, Nb:1.9%, B:0.1%, Y:0.15%, remaining is Ti;
(2)Machined electrode:Finishing processing is carried out into electrode pole to the Ti-48Al-2Cr-2Nb alloy bars of melting, it is a diameter of 70mm, length 500mm;
(3)Powder by atomization:In feed compartment, by Ti-48Al-2Cr-2Nb alloy electrode poles, vertical fixed clamp is in elevator On structure;Feed compartment is closed, by vacuum pipe to feed compartment, working chamber and spray chamber forvacuum, vacuum degree≤6.7 × 10- 2Then Pa, step-up ratio≤0.67Pa/h, pumpdown time≤15 minute are filled with by gas ducting to working chamber and spray chamber Inert gas shielding, it is 1.1 atm to make cavity indoor pressure;It is driven by motor, the electrode slowly rotated is placed in radio-frequency induction coil In circle, electrode rotary keeps the rotating speed of 100rpm, and the feed speed of electrode is 100mm/min;The induced power 100kW of coil, Electrode melting forms tiny liquid stream, drips naturally;The valve of annular distance gas atomizing nozzle is opened simultaneously, pressure 4MPa works as conjunction When golden liquid stream is through annular distance gas atomizing nozzle, liquid stream uniformly, is fully smashed by the high-speed flow that annular distance gas atomizing nozzle generates And solidify and form attritive powder particle, it is cooled into powder;
(4)Inert gas reclaiming clean:Inert gas after atomization is cooled down through heat exchanger, passes through cyclone filter, fine mistake Filter filters, and is compressed by the compressor to gas purge system and purifies, purified gas cools down through heat exchanger, by one stage of compression Machine is compressed to heat exchanger and further cools down, then is compressed inert gas after pulse buffer tank is stablized by high pressure compressor, Reach the atomizing pressure and gas flow rate of the requirement of atomization process condition, gas can participate in atomization process again.
(5)Powder collects screening:After powder cooling, through cyclone collection, using vibrating screen in inert gas shielding The reactive alloys powder of particle size range needed for lower screening is simultaneously packed.
15 ~ 45 μm of the powder diameter distribution of preparation, D50=28 μm, oxygen content 800ppm, sphericity 95%.
The powder diameter of preparation is distributed 45 ~ 106 μm, and particle diameter distribution is 106 ~ 205 μm: 3.1%、75~106μm:45%、45~ 75μm:47.1%, 0 ~ 45 μm:4.8%, oxygen content 800ppm, the spherical powder of sphericity 94%.
Embodiment 3:
(1)Alloy melting:Melting is carried out to Ti-48Al-2Cr-2Nb alloy raw materials;Al:48.6%, Cr:1.7%, Nb:1.5%, Y:0.15%, remaining is Ti;
(2)Machined electrode:Finishing processing is carried out into electrode pole to the Ti-48Al-2Cr-2Nb alloy bars of melting, it is a diameter of 70mm, length 500mm;
(3)Powder by atomization:In feed compartment, by Ti-48Al-2Cr-2Nb alloy electrode poles, vertical fixed clamp is in elevator On structure;Feed compartment is closed, by vacuum pipe to feed compartment, working chamber and spray chamber forvacuum, vacuum degree≤6.7 × 10- 2Then Pa, step-up ratio≤0.67Pa/h, pumpdown time≤15 minute are filled with by gas ducting to working chamber and spray chamber Inert gas shielding, it is 1 atm to make cavity indoor pressure;It is driven by motor, the electrode slowly rotated is placed in radio-frequency induction coil In, electrode rotary keeps the rotating speed of 50rpm, and the feed speed of electrode is 40mm/min;The induced power 70kW of coil, electrode are molten Change forms tiny liquid stream, drips naturally;The valve of annular distance gas atomizing nozzle is opened simultaneously, pressure 2.5MPa works as aluminium alloy When flowing through annular distance gas atomizing nozzle, liquid stream uniformly, is fully smashed and is coagulated by the high-speed flow that annular distance gas atomizing nozzle generates Solid is cooled into powder at attritive powder particle;
(4)Inert gas reclaiming clean:Inert gas after atomization is cooled down through heat exchanger, passes through cyclone filter, fine mistake Filter filters, and is compressed by the compressor to gas purge system and purifies, purified gas cools down through heat exchanger, by one stage of compression Machine is compressed to heat exchanger and further cools down, then is compressed inert gas after pulse buffer tank is stablized by high pressure compressor, Reach the atomizing pressure and gas flow rate of the requirement of atomization process condition, gas can participate in atomization process again.
(5)Powder collects screening:After powder cooling, through cyclone collection, using vibrating screen in inert gas shielding The reactive alloys powder of particle size range needed for lower screening is simultaneously packed.
15 ~ 45 μm of the powder diameter distribution of preparation, D50=32 μm, oxygen content 800ppm, sphericity 94%.
The powder diameter of preparation is distributed 45 ~ 106 μm, and particle diameter distribution is 106 ~ 205 μm:4.9%、75~106μm:40%、45~ 75μm:52.1%, 0 ~ 45 μm:3.0%, oxygen content 750ppm, the spherical powder of sphericity 94%.

Claims (9)

1. a kind of preparation method of Ti-48Al-2Cr-2Nb alloy powders, it is characterised in that:Steps are as follows for the method:
Step 1:Alloy melting:Ti-48Al-2Cr-2Nb alloy cast ingots are prepared using water jacketed copper crucible induction melting method, are melted It is 1700 ~ 1900 DEG C to refine temperature, smelting time 30 ~ 45 minutes;
Step 2:Machined electrode:Finishing processing is carried out to the Ti-48Al-2Cr-2Nb alloy cast ingots prepared in step 1, by Ti- 48Al-2Cr-2Nb alloy cast ingots are processed into Ti-48Al-2Cr-2Nb alloy electrode poles(3);
Step 3:Powder by atomization:In feed compartment(2)Ti-48Al-2Cr-2Nb alloy electrode poles that are interior, will being obtained in step 2 (3), vertical fixed clamp is in hoisting mechanism(1)On;Close feed compartment(2), start the vacuum system of powder by atomization equipment, to mist Change the working chamber of powder manufacturing apparatus(5)And spray chamber(8)Forvacuum, when vacuum degree≤6.7 × 10-2Pa, step-up ratio≤0.67Pa/ When h, pass through gas ducting(10)To working chamber(5)And spray chamber(8)It is filled with inert gas shielding, makes working chamber(5)And atomization Room(8)Interior pressure is 0.9 ~ 1.1atm;It is driven by motor, the Ti-48Al-2Cr-2Nb alloy electrode poles that will slowly rotate(3) It is placed in working chamber(5)And spray chamber(8)Interior radio-frequency induction coil(6)In, electrode rotary keeps certain rotating speed, the feeding of electrode Velocity interval is 0 ~ 100mm/min;For the induced power of coil between 70 ~ 100kW, electrode melting forms liquid stream, drips naturally; Start the annular distance gas atomizing nozzle in powder by atomization equipment at this time(7), stream pressure range works as Ti-48Al- in 2.5 ~ 4MPa 2Cr-2Nb aluminium alloys flow through annular distance gas atomizing nozzle(7)When, liquid stream is by annular distance gas atomizing nozzle(7)The air-flow of generation is equal It is even, fully smash and solidify to form attritive powder particle, be cooled into powder;
Step 4:Inert gas reclaiming clean:It participates in the inert gas after atomization and passes through cyclone filter, fine filter mistake Filter is then compressed to gas purge system through compressor, it is purified after gas through heat exchanger be down to room temperature, then pass through height After pressing compressor compresses and pulse buffer tank to stablize, reach the atomizing pressure and gas flow rate of the requirement of atomization process condition, gas Again atomization process is participated in;
Step 5:Powder collects screening:After powder is cooled to room temperature, through cyclone collection, using vibrating screen in indifferent gas The reactive alloys powder of particle size range needed for the lower screening of body protection is simultaneously packed.
2. according to a kind of preparation method of Ti-48Al-2Cr-2Nb alloy powders described in claim 1, it is characterised in that:Step Rapid a kind of, the Ti-48Al-2Cr-2Nb alloy raw materials are made of according to weight percent following element:Al:46%~49%、 Cr:1.5%~2.5%、Nb:1.5%~2.5%、B:0%~0.5%、Y:0% ~ 0.5%, remaining is Ti.
3. a kind of preparation method of Ti-48Al-2Cr-2Nb alloy powders according to claim 1, it is characterised in that:Step In rapid two, a diameter of 50 ~ 100mm of the Ti-48Al-2Cr-2Nb alloy electrode poles, length is 500 ~ 700mm.
4. a kind of preparation method of Ti-48Al-2Cr-2Nb alloy powders according to claim 1, it is characterised in that:Step In rapid three, the method for clamping is pneumatic pinch.
5. a kind of preparation method of Ti-48Al-2Cr-2Nb alloy powders according to claim 1, it is characterised in that:Step In rapid three, the inert gas is high-purity argon gas or helium.
6. a kind of preparation method of Ti-48Al-2Cr-2Nb alloy powders according to claim 1, it is characterised in that:Step In rapid three, the rotating speed of motor rotation is 40 ~ 100rpm.
7. a kind of preparation method of Ti-48Al-2Cr-2Nb alloy powders according to claim 1, it is characterised in that:Step In rapid four, the recycling tolerance of the inert gas recovering and purifying system is in the range of 90 ~ 95%.
8. a kind of application of Ti-48Al-2Cr-2Nb alloy powders prepared by claim 1 ~ 7 any claim, feature exist In:15 ~ 45 μm of the powder diameter distribution, D50≤32 μm, oxygen content≤1000ppm, the powder that sphericity is 90% ~ 95% Applied to laser fusion metal deposit increasing material manufacturing.
9. a kind of application of Ti-48Al-2Cr-2Nb alloy powders prepared by claim 1 ~ 7 any claim, feature exist In:The powder diameter is distributed as 106 ~ 205 μm:3.0%~5.0%、75~106μm:40%~45%、45~75μm:40%~53%、0 ~45μm:3.0% ~ 6.0%, wherein particle diameter distribution is 45 ~ 106 μm, oxygen content≤1000ppm, the Ti- that sphericity is 90% ~ 95% 48Al-2Cr-2Nb alloy powders are applied to electron beam melting increasing material manufacturing and laser solid forming technical field.
CN201810367998.7A 2018-04-23 2018-04-23 A kind of preparation method and application of Ti-48Al-2Cr-2Nb alloy powders Pending CN108480651A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810367998.7A CN108480651A (en) 2018-04-23 2018-04-23 A kind of preparation method and application of Ti-48Al-2Cr-2Nb alloy powders

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810367998.7A CN108480651A (en) 2018-04-23 2018-04-23 A kind of preparation method and application of Ti-48Al-2Cr-2Nb alloy powders

Publications (1)

Publication Number Publication Date
CN108480651A true CN108480651A (en) 2018-09-04

Family

ID=63313773

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810367998.7A Pending CN108480651A (en) 2018-04-23 2018-04-23 A kind of preparation method and application of Ti-48Al-2Cr-2Nb alloy powders

Country Status (1)

Country Link
CN (1) CN108480651A (en)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109877332A (en) * 2019-04-16 2019-06-14 上海材料研究所 A method of improving titanium or titanium alloy gas-atomised powders fine powder rate
CN110496960A (en) * 2019-08-30 2019-11-26 鑫精合激光科技发展(北京)有限公司 A kind of increasing material manufacturing metal powder
CN110624495A (en) * 2019-11-04 2019-12-31 锦益创典(天津)科技有限责任公司 Nitrosation continuous reaction device and method
CN110639445A (en) * 2019-11-04 2020-01-03 锦益创典(天津)科技有限责任公司 Device and method for spray continuous reaction
CN112853157A (en) * 2020-12-31 2021-05-28 广州湘龙高新材料科技股份有限公司 Cobalt-chromium-molybdenum-tungsten-silicon alloy bar
CN113042741A (en) * 2021-03-15 2021-06-29 中天上材增材制造有限公司 Preparation method of metal powder or alloy powder for 3D printing and energy-saving automatic system
CN113210616A (en) * 2021-05-11 2021-08-06 北京钢研高纳科技股份有限公司 Ultra-fine Ti2AlNb alloy powder and preparation method and application thereof
CN113416879A (en) * 2021-06-30 2021-09-21 西南交通大学 Titanium-aluminum alloy and preparation method thereof
CN113927038A (en) * 2021-10-14 2022-01-14 广东省科学院新材料研究所 TiAl alloy powder for 3D printing and preparation method thereof
CN118079853A (en) * 2024-04-23 2024-05-28 芜湖新航薄膜科技有限公司 Gas adsorption material for vacuum insulation panel and preparation process thereof

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0593213A (en) * 1991-06-04 1993-04-16 Sumitomo Shichitsukusu Kk Production of titanium and titanium alloy powder
CN1359774A (en) * 2000-12-04 2002-07-24 普莱克斯技术有限公司 Method and device for producing atomized powder using recirculating atomized gas
CN204545419U (en) * 2015-03-10 2015-08-12 沈阳好智多新材料制备技术有限公司 A kind of high vacuum induction is without crucible and have crucible inert gas atomizer powder manufacturing apparatus
CN105689730A (en) * 2016-02-24 2016-06-22 西安欧中材料科技有限公司 Method for preparing Inconel 625 alloy spherical powder
CN205869473U (en) * 2016-08-04 2017-01-11 浙江亚通焊材有限公司 Preparation vibration material disk metal powder's no crucible gas atomizing device
CN106424748A (en) * 2016-12-03 2017-02-22 东北大学 Alloyed spherical powder preparation device and method for laser 3D (three-dimensional) printing
CN106636748A (en) * 2017-01-24 2017-05-10 上海材料研究所 TC4 titanium alloy powder for 3D (Three Dimensional) printing and preparation method thereof
CN107876794A (en) * 2017-12-21 2018-04-06 西安欧中材料科技有限公司 The Mo powder of increasing material manufacturing, the preparation method of Mo alloy spherical powder

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0593213A (en) * 1991-06-04 1993-04-16 Sumitomo Shichitsukusu Kk Production of titanium and titanium alloy powder
CN1359774A (en) * 2000-12-04 2002-07-24 普莱克斯技术有限公司 Method and device for producing atomized powder using recirculating atomized gas
CN204545419U (en) * 2015-03-10 2015-08-12 沈阳好智多新材料制备技术有限公司 A kind of high vacuum induction is without crucible and have crucible inert gas atomizer powder manufacturing apparatus
CN105689730A (en) * 2016-02-24 2016-06-22 西安欧中材料科技有限公司 Method for preparing Inconel 625 alloy spherical powder
CN205869473U (en) * 2016-08-04 2017-01-11 浙江亚通焊材有限公司 Preparation vibration material disk metal powder's no crucible gas atomizing device
CN106424748A (en) * 2016-12-03 2017-02-22 东北大学 Alloyed spherical powder preparation device and method for laser 3D (three-dimensional) printing
CN106636748A (en) * 2017-01-24 2017-05-10 上海材料研究所 TC4 titanium alloy powder for 3D (Three Dimensional) printing and preparation method thereof
CN107876794A (en) * 2017-12-21 2018-04-06 西安欧中材料科技有限公司 The Mo powder of increasing material manufacturing, the preparation method of Mo alloy spherical powder

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109877332A (en) * 2019-04-16 2019-06-14 上海材料研究所 A method of improving titanium or titanium alloy gas-atomised powders fine powder rate
CN110496960A (en) * 2019-08-30 2019-11-26 鑫精合激光科技发展(北京)有限公司 A kind of increasing material manufacturing metal powder
CN110496960B (en) * 2019-08-30 2021-12-03 鑫精合激光科技发展(北京)有限公司 Metal powder for additive manufacturing
CN110624495A (en) * 2019-11-04 2019-12-31 锦益创典(天津)科技有限责任公司 Nitrosation continuous reaction device and method
CN110639445A (en) * 2019-11-04 2020-01-03 锦益创典(天津)科技有限责任公司 Device and method for spray continuous reaction
CN112853157A (en) * 2020-12-31 2021-05-28 广州湘龙高新材料科技股份有限公司 Cobalt-chromium-molybdenum-tungsten-silicon alloy bar
CN112853157B (en) * 2020-12-31 2021-11-30 广州湘龙高新材料科技股份有限公司 Cobalt-chromium-molybdenum-tungsten-silicon alloy bar and preparation method thereof
CN113042741A (en) * 2021-03-15 2021-06-29 中天上材增材制造有限公司 Preparation method of metal powder or alloy powder for 3D printing and energy-saving automatic system
CN113210616A (en) * 2021-05-11 2021-08-06 北京钢研高纳科技股份有限公司 Ultra-fine Ti2AlNb alloy powder and preparation method and application thereof
CN113416879A (en) * 2021-06-30 2021-09-21 西南交通大学 Titanium-aluminum alloy and preparation method thereof
CN113927038A (en) * 2021-10-14 2022-01-14 广东省科学院新材料研究所 TiAl alloy powder for 3D printing and preparation method thereof
CN118079853A (en) * 2024-04-23 2024-05-28 芜湖新航薄膜科技有限公司 Gas adsorption material for vacuum insulation panel and preparation process thereof

Similar Documents

Publication Publication Date Title
CN108480651A (en) A kind of preparation method and application of Ti-48Al-2Cr-2Nb alloy powders
CN106166617B (en) A kind of preparation method of 3D printing titanium alloy powder
CN104475743B (en) A kind of preparation method of superfine spherical titanium and titanium alloy powder
CN106363187B (en) A kind of preparation method of 3D printing superalloy powder
CN108247074A (en) A kind of device and method for being used to prepare inexpensive high cleanliness spherical metal powder
CN106956008A (en) A kind of 3D printing preparation method of Hastelloy X-alloy powder
CN108543950A (en) A kind of preparation method and application of Ni-Co-Fe Co-based alloy powders
CN108705096B (en) Preparation method of fine-particle-size spherical 18Ni300 powder
CN108213449A (en) A kind of device for preparing matrix powder material
CN107900366B (en) Device and method for continuously preparing titanium or titanium alloy powder for 3D printing through gas atomization
CN105689730A (en) Method for preparing Inconel 625 alloy spherical powder
JP2023156421A (en) Method and apparatus for producing fine spherical powder from coarse and angular powder feed material
CN106392089A (en) Preparation method of aluminum alloy powder for additive manufacturing
CN108380895A (en) A kind of preparation method and application of Ti-Al-V-Fe-O alloy powders
CN107557737A (en) A kind of method for preparing tubular target
CN105618775A (en) Method for preparing Ti-6Al-7Nb medical titanium alloy spherical powder
CN203390198U (en) Titanium-based powder preparation device
CN107096924A (en) The preparation method and product of a kind of spherical metal base rare earth nano composite powder available for 3 D-printing
JP2020045556A (en) Method and device for preparing spherical titanium alloy fine powder based on special centrifugal atomizing disc
CN106148760A (en) For medical beta titanium alloy powder body material that 3D prints and preparation method thereof
CN105499590A (en) Preparation method and device of ceramic particle reinforced metal matrix composite powder
CN110480024A (en) A method of CuCrZr spherical powder is prepared based on VIGA technique
US20210146439A1 (en) Functionalized aspherical powder feedstocks and methods of making the same
CN107309434A (en) A kind of preparation method and application of the spherical molybdenum powder of high-purity compact
CN103846448B (en) The preparation method of the spherical Micron Copper Powder of a kind of Ultra Low-oxygen

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20180904

RJ01 Rejection of invention patent application after publication