CN108480325B - Valve surface cleaning device - Google Patents
Valve surface cleaning device Download PDFInfo
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- CN108480325B CN108480325B CN201810672402.4A CN201810672402A CN108480325B CN 108480325 B CN108480325 B CN 108480325B CN 201810672402 A CN201810672402 A CN 201810672402A CN 108480325 B CN108480325 B CN 108480325B
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- 238000004140 cleaning Methods 0.000 title claims abstract description 273
- 230000005540 biological transmission Effects 0.000 claims abstract description 261
- 230000007246 mechanism Effects 0.000 claims abstract description 176
- 238000006073 displacement reaction Methods 0.000 claims abstract description 125
- 230000006835 compression Effects 0.000 claims abstract description 47
- 238000007906 compression Methods 0.000 claims abstract description 47
- 230000002146 bilateral effect Effects 0.000 claims description 7
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 238000005457 optimization Methods 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/023—Cleaning the external surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mechanically-Actuated Valves (AREA)
- Transmission Devices (AREA)
Abstract
The invention relates to a cleaning device, in particular to a valve surface cleaning device which comprises a complete machine support, a power mechanism, a transmission mechanism, a displacement mechanism, an L-shaped connecting plate I, a connecting plate, a sliding support, a side-slipping mechanism, a driven displacement mechanism, a cleaning transmission mechanism I, a cleaning transmission mechanism II, a cleaning mechanism and an L-shaped connecting plate II, the power mechanism is fixedly connected on the complete machine bracket, the transmission mechanism is in clearance fit on the complete machine bracket, a compression spring I is arranged between the transmission mechanism and the complete machine bracket, the displacement mechanism is connected on the complete machine bracket in a sliding way, the valve on the pipeline can be cleaned through the relative rotation of the cleaning mechanism without being disassembled, the device can move on the pipeline through the displacement mechanism, the driven displacement mechanism and the side-sliding mechanism, move according to the path of the pipeline and are suitable for pipelines with different diameters and valves with different sizes.
Description
Technical Field
The invention relates to a cleaning device, in particular to a valve surface cleaning device.
Background
For example, patent No. CN201621179445.1 discloses a valve cleaning device, which comprises a box body, wherein a circle of mounting groove is formed in the edge of the upper end surface of the box body, a water flow distributor is lapped on the mounting groove, a cover body is buckled at the upper end of the water flow distributor, a cleaning frame for stacking valves is arranged inside the box body, a flange is arranged on the side wall of the box body, the cleaning frame is fixed with the flange in a lapping way, a mounting hole for fixing the valves is formed in the cleaning frame, an ultrasonic vibration device for providing vibration energy is arranged at the bottom of the box body, a water outlet is formed in the bottom end of the side wall of the box body, a water inlet is formed in the upper end of the cover body, a plurality of through holes which are uniformly; the utility model discloses a shortcoming is to wash after must dismantling the valve, can not wash the valve of installing on the pipeline.
Disclosure of Invention
The invention aims to provide a valve surface cleaning device which can clean the surface of a valve arranged on a pipeline without disassembling the valve, can move according to the path of the pipeline and is suitable for pipelines with different diameters and valves with different sizes.
The purpose of the invention is realized by the following technical scheme:
a valve surface cleaning device comprises a complete machine support, a power mechanism, a transmission mechanism, a displacement mechanism, an L-shaped connecting plate I, a connecting plate, a sliding support, a side-slipping mechanism, a driven displacement mechanism, a cleaning transmission mechanism I, a cleaning transmission mechanism II, a cleaning mechanism and an L-shaped connecting plate II, wherein the power mechanism is fixedly connected to the complete machine support, the transmission mechanism is in clearance fit with the complete machine support, a compression spring I is arranged between the transmission mechanism and the complete machine support, the displacement mechanism is in sliding connection with the complete machine support, the transmission mechanism and the power mechanism are in gear meshing transmission, the displacement mechanism and the transmission mechanism are in gear meshing transmission, two ends of the L-shaped connecting plate I are respectively in rotational connection with the transmission mechanism and the displacement mechanism, the two connecting plates, the sliding support and the side-slipping mechanism are respectively arranged in bilateral symmetry, and the, the lower ends of the two connecting plates are respectively fixedly connected to the outer ends of the two sliding supports, the two side-slipping mechanisms are respectively and slidably connected to the inner sides of the two sliding supports, compression springs II are arranged between the two side-slipping mechanisms and the two sliding supports, driven displacement mechanisms are rotatably connected to the whole machine support, two cleaning transmission mechanisms I, two cleaning transmission mechanisms II, two cleaning mechanisms and an L-shaped connecting plate II are symmetrically arranged on the left and right sides of the two side-slipping mechanisms and the two sliding supports, the two cleaning transmission mechanisms I are rotatably connected to the whole machine support, the two cleaning transmission mechanisms II are in clearance fit on the whole machine support, the two cleaning mechanisms are respectively and slidably connected to the whole machine support, the inner ends of the two cleaning transmission mechanisms I are in gear meshing transmission with a power mechanism, the outer sides of the two cleaning transmission mechanisms I are respectively in gear meshing transmission with the outer sides of the two cleaning transmission mechanisms II, two ends of the two L-shaped connecting plates II are respectively and rotatably connected to the two cleaning transmission mechanisms II and the two cleaning mechanisms, a compression spring III is arranged between the two L-shaped connecting plates II and the whole machine bracket,
as a further optimization of the technical scheme, the valve surface cleaning device comprises a complete machine support, wherein the complete machine support comprises a top plate, side plates, rotating plates, lower side plates, a bottom plate, linear bearing ports I, linear bearing ports II, vertical grooves I, vertical grooves II and horizontal grooves, the two side plates, the two rotating plates, the two lower side plates, the two linear bearing ports II, the two vertical grooves I, the two vertical grooves II and the horizontal grooves are arranged in a bilateral symmetry mode, the top plate is fixedly connected between the two side plates, the lower ends of the two rotating plates are fixedly connected to the top plate, the upper ends of the two lower side plates are fixedly connected to the lower ends of the two side plates through bolts respectively, the bottom plate is fixedly connected between the two lower side plates, the linear bearing ports I are arranged on the top plate, the two linear bearing ports II are arranged on the two rotating plates respectively, the two vertical grooves I and the two vertical grooves II are arranged on the two side plates respectively, the two vertical grooves I are arranged on the upper sides of the, two horizontal grooves are arranged on the front side of the top plate.
As a further optimization of the technical scheme, the valve surface cleaning device comprises a power mechanism, wherein the power mechanism comprises a motor, a wide gear and bevel teeth, the wide gear and the bevel teeth are both fixedly connected to an output shaft of the motor, the bevel teeth are positioned at the upper end of the wide gear, and the motor is fixedly connected to a top plate.
As further optimization of the technical scheme, the valve surface cleaning device comprises a transmission mechanism, a transmission gear, transmission bevel teeth and a rotating ring, wherein the transmission gear and the transmission bevel teeth are fixedly connected to the upper end and the lower end of the transmission shaft respectively, the rotating ring is rotatably connected to the middle end of the transmission shaft, the transmission shaft is in clearance fit in a linear bearing port I, the transmission gear is meshed with a wide gear, the tooth width of the wide gear is larger than that of the transmission gear, a compression spring I is sleeved on the transmission shaft, and the compression spring I is located between the rotating ring and a top plate.
As a further optimization of the technical scheme, the valve surface cleaning device comprises a displacement mechanism, a displacement wheel, two displacement bevel teeth and two displacement slide blocks, wherein the displacement wheel is fixedly connected to the middle end of the displacement shaft, the two displacement bevel teeth are fixedly connected to the displacement shaft, the two displacement slide blocks are arranged in bilateral symmetry, the two displacement slide blocks are respectively and rotatably connected to two ends of the displacement shaft, the two displacement slide blocks are respectively and slidably connected to two vertical grooves i, the displacement bevel teeth are meshed with the transmission bevel teeth, two ends of an L-shaped connecting plate i are respectively and rotatably connected to a rotating ring and the displacement shaft, and upper ends of the two connecting plates are respectively and rotatably connected to two ends of the displacement shaft.
As further optimization of the technical scheme, the valve surface cleaning device comprises a sliding support, a door-shaped plate I, side sliding blocks and two circular through holes, wherein the door-shaped plate I is fixedly connected to the inner end of the sliding support I, the side sliding blocks are rotatably connected to the sliding support I, the two circular through holes are symmetrically arranged up and down, the two circular through holes are formed in the door-shaped plate I, the outer ends of the two sliding supports I are respectively and fixedly connected to the lower ends of two connecting plates, and the two side sliding blocks are respectively and slidably connected into two vertical grooves II;
the side-slipping mechanism comprises a door-shaped plate II, two sliding columns II and side-slipping wheels, the two sliding columns II are symmetrically arranged up and down, the two sliding columns II are fixedly connected to the outer side of the door-shaped plate II, the side-slipping wheels are connected to the inner side of the door-shaped plate II in a rotating mode, the two sliding columns II are respectively connected into the two circular through holes in a sliding mode, compression springs II are sleeved on the two sliding columns II, and the compression springs II are located between the door-shaped plate II and the door-shaped plate I;
the driven displacement mechanism comprises a driven displacement shaft and a driven displacement wheel, the driven displacement wheel is fixedly connected to the middle end of the driven displacement shaft, and the two ends of the driven displacement shaft are respectively rotatably connected to the two lower side plates.
As a further optimization of the technical scheme, the valve surface cleaning device comprises a cleaning transmission mechanism I, a cleaning transmission bevel gear I and a cleaning transmission belt wheel I, wherein the cleaning transmission mechanism I comprises a cleaning transmission shaft I, a cleaning transmission bevel gear I and a cleaning transmission belt wheel I, the cleaning transmission bevel gear I and the cleaning transmission belt wheel I are respectively and fixedly connected to two ends of the cleaning transmission shaft I, two ends of the cleaning transmission shaft I are respectively and rotatably connected to a side plate and a rotating plate, and the two cleaning transmission bevel gears I are respectively meshed to the left side and the right side of the bevel gear.
As a further optimization of the technical scheme, the valve surface cleaning device comprises a cleaning transmission mechanism II, a cleaning transmission bevel gear II and a cleaning transmission belt wheel II, wherein the cleaning transmission bevel gear II and the cleaning transmission belt wheel II are respectively and fixedly connected to two ends of the cleaning transmission shaft II, the two cleaning transmission belt wheels II are respectively connected with the two cleaning transmission belt wheels I through synchronous belt transmission, the widths of the two cleaning transmission belt wheels I are respectively larger than those of the two cleaning transmission belt wheels II, and the two cleaning transmission shaft II are respectively in clearance fit in the two linear bearing mouths II.
As a further optimization of the technical scheme, the valve surface cleaning device comprises a cleaning mechanism, a cleaning bevel gear, a cleaning wheel and a cleaning slide block, wherein the cleaning bevel gear is fixedly connected to the upper end of the cleaning shaft, the cleaning wheel is fixedly connected to the cleaning shaft, the cleaning slide block is rotatably connected to the cleaning shaft, the cleaning slide block is positioned between the cleaning bevel gear and the cleaning wheel, the two cleaning slide blocks are respectively and slidably connected into two horizontal grooves, the two cleaning bevel gears are respectively meshed with the two cleaning transmission bevel gears ii, two ends of each L-shaped connecting plate ii are respectively and rotatably connected to the two cleaning shafts and the two cleaning transmission shafts ii, compression springs iii are respectively sleeved on the two cleaning transmission shafts ii, and the compression springs iii are positioned between the two L-shaped connecting plates ii and the two rotating plates.
The valve surface cleaning device has the beneficial effects that:
the valve surface cleaning device can clean the valve on the pipeline through the relative rotation of the cleaning mechanism without disassembling the valve, can move on the pipeline through the displacement mechanism, the driven displacement mechanism and the side-slipping mechanism, moves according to the path of the pipeline, and is suitable for pipelines with different diameters and valves with different sizes.
Drawings
The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic view of the overall structure of the valve surface cleaning apparatus of the present invention;
FIG. 2 is a schematic view of the internal gearing of the valve surface cleaning apparatus of the present invention;
FIG. 3 is a schematic view of the overall bracket structure of the present invention;
FIG. 4 is a schematic diagram of a power mechanism according to the present invention;
FIG. 5 is a schematic view of the transmission mechanism of the present invention;
FIG. 6 is a schematic view of the displacement mechanism of the present invention;
FIG. 7 is a schematic structural view of an L-shaped connecting plate I of the invention;
FIG. 8 is a schematic view of the sliding support structure of the present invention;
FIG. 9 is a schematic view of the side-slip mechanism of the present invention;
FIG. 10 is a schematic view of the driven displacement mechanism of the present invention;
FIG. 11 is a schematic view of the cleaning actuator I of the present invention;
FIG. 12 is a schematic structural view of a cleaning transmission mechanism II of the present invention;
FIG. 13 is a schematic view of the cleaning mechanism of the present invention;
FIG. 14 is a schematic structural view of an L-shaped connecting plate II of the invention.
In the figure: a complete machine bracket 1; a top plate 1-1; side plates 1-2; rotating the plates 1-3; 1-4 parts of a lower side plate; 1-5 of a bottom plate; linear bearing mouths I1-6; linear bearing mouths II 1-7; 1-8 parts of a vertical groove; 1-9 parts of a vertical groove; 1-10 of horizontal grooves; a power mechanism 2; a motor 2-1; 2-2 of a wide gear; 2-3 of bevel gear; a transmission mechanism 3; a transmission shaft 3-1; a transmission gear 3-2; 3-3 parts of transmission bevel gear; 3-4 of a rotating ring; a displacement mechanism 4; displacement shaft 4-1; 4-2 of a displacement wheel; 4-3 of displacement bevel gear; 4-4 of a displacement slide block; an L-shaped connecting plate I5; a connecting plate 6; a sliding bracket 7; a sliding column I7-1; a door-shaped plate I7-2; 7-3 of a side sliding block; 7-4 of a circular through hole; a side-slipping mechanism 8; a door-shaped plate II 8-1; a sliding column II 8-2; 8-3 of a side pulley; a driven displacement mechanism 9; a driven displacement shaft 9-1; a driven displacement wheel 9-2; cleaning a transmission mechanism I10; cleaning a transmission shaft I10-1; cleaning a transmission bevel gear I10-2; cleaning a transmission belt pulley I10-3; cleaning a transmission mechanism II 11; cleaning a transmission shaft II 11-1; cleaning the transmission bevel gear II 11-2; cleaning a transmission belt wheel II 11-3; a cleaning mechanism 12; cleaning the shaft 12-1; cleaning the bevel gear 12-2; cleaning wheels 12-3; cleaning the sliding block 12-4; and an L-shaped connecting plate II 13.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The first embodiment is as follows:
the embodiment is described below with reference to fig. 1 to 14, and a valve surface cleaning device comprises a complete machine support 1, a power mechanism 2, a transmission mechanism 3, a displacement mechanism 4, an L-shaped connecting plate i 5, a connecting plate 6, a sliding support 7, a side-slipping mechanism 8, a driven displacement mechanism 9, a cleaning transmission mechanism i 10, a cleaning transmission mechanism ii 11, a cleaning mechanism 12 and an L-shaped connecting plate ii 13, wherein the power mechanism 2 is fixedly connected to the complete machine support 1, the transmission mechanism 3 is in clearance fit with the complete machine support 1, a compression spring i is arranged between the transmission mechanism 3 and the complete machine support 1, the displacement mechanism 4 is slidably connected to the complete machine support 1, the transmission mechanism 3 and the power mechanism 2 are in gear engagement transmission, the displacement mechanism 4 and the transmission mechanism 3 are in gear engagement transmission, two ends of the L-shaped connecting plate i 5 are respectively rotatably connected to the transmission mechanism 3 and, two connecting plates 6, two sliding supports 7 and two side-sliding mechanisms 8 are arranged in bilateral symmetry, the upper ends of the two connecting plates 6 are respectively connected to the left end and the right end of a displacement mechanism 4 in a rotating manner, the lower ends of the two connecting plates 6 are respectively fixedly connected to the outer ends of the two sliding supports 7, the two side-sliding mechanisms 8 are respectively connected to the inner sides of the two sliding supports 7 in a sliding manner, a compression spring II is arranged between the two side-sliding mechanisms 8 and the two sliding supports 7, a driven displacement mechanism 9 is connected to a complete machine support 1 in a rotating manner, two cleaning transmission mechanisms I10, two cleaning transmission mechanisms II 11, two cleaning mechanisms 12 and an L-shaped connecting plate II 13 are respectively arranged in bilateral symmetry in a rotating manner, the two cleaning transmission mechanisms I10 are respectively connected to the complete machine support 1 in a rotating manner, the two cleaning transmission mechanisms II 11 are, the inner ends of the two cleaning transmission mechanisms I10 are in gear meshing transmission with the power mechanism 2, the outer sides of the two cleaning transmission mechanisms I10 are respectively connected with the outer sides of the two cleaning transmission mechanisms II 11 through synchronous belt transmission, the inner sides of the two cleaning transmission mechanisms II 11 are respectively in gear meshing transmission with the two cleaning mechanisms 12, two ends of the two L-shaped connecting plates II 13 are respectively rotatably connected to the two cleaning transmission mechanisms II 11 and the two cleaning mechanisms 12, and compression springs III are arranged between the two L-shaped connecting plates II 13 and the whole machine support 1; can wash the valve on the pipeline through the relative rotation of wiper mechanism 12, need not to dismantle the valve, this device can move on the pipeline through displacement mechanism 4, driven displacement mechanism 9 and sideslip mechanism 8, moves according to the route of pipeline to be applicable to the pipeline and the valve of variation in size of diameter size difference.
The second embodiment is as follows:
the embodiment is described below with reference to fig. 1-14, and the embodiment will be further described, wherein the whole machine support 1 comprises a top plate 1-1, side plates 1-2, rotating plates 1-3, lower side plates 1-4, a bottom plate 1-5, linear bearing ports i 1-6, linear bearing ports ii 1-7, vertical grooves i 1-8, vertical grooves ii 1-9 and horizontal grooves 1-10, two side plates 1-2, rotating plates 1-3, lower side plates 1-4, linear bearing ports ii 1-7, vertical grooves i 1-8, vertical grooves ii 1-9 and horizontal grooves 1-10 are symmetrically arranged in the left-right direction, a top plate 1-1 is fixedly connected between the two side plates 1-2, the lower ends of the two rotating plates 1-3 are fixedly connected to the top plate 1-1, the upper ends of two lower side plates 1-4 are fixedly connected to the lower ends of two side plates 1-2 through bolts respectively, a bottom plate 1-5 is fixedly connected between the two lower side plates 1-4, linear bearing ports I1-6 are arranged on a top plate 1-1, two linear bearing ports II 1-7 are arranged on two rotating plates 1-3 respectively, two vertical grooves I1-8 and two vertical grooves II 1-9 are arranged on the two side plates 1-2 respectively, the two vertical grooves I1-8 are arranged on the upper sides of the two vertical grooves II 1-9 respectively, and the two horizontal grooves 1-10 are arranged on the front side of the top plate 1-1 respectively; when the device is used, the two lower side plates 1-4 are detached from the device, the device is placed on a pipeline to be cleaned, the pipeline to be cleaned is positioned between the displacement mechanism 4 and the two side-sliding mechanisms 8, and the two lower side plates 1-4 are fixedly connected to the two side plates 1-2 through bolts respectively.
The third concrete implementation mode:
the embodiment is described below with reference to fig. 1 to 14, and the embodiment further describes a second embodiment, where the power mechanism 2 includes a motor 2-1, a wide gear 2-2 and bevel teeth 2-3, the wide gear 2-2 and the bevel teeth 2-3 are both fixedly connected to an output shaft of the motor 2-1, the bevel teeth 2-3 are located at an upper end of the wide gear 2-2, and the motor 2-1 is fixedly connected to a top plate 1-1; starting the motor 2-1, and driving the wide gear 2-2 and the bevel gear 2-3 to rotate by the motor 2-1.
The fourth concrete implementation mode:
this embodiment will be described with reference to fig. 1 to 14, and a third embodiment will be further described, the transmission mechanism 3 comprises a transmission shaft 3-1, a transmission gear 3-2, a transmission bevel gear 3-3 and a rotating ring 3-4, the transmission gear 3-2 and the transmission bevel gear 3-3 are respectively and fixedly connected to the upper end and the lower end of the transmission shaft 3-1, the rotating ring 3-4 is rotatably connected to the middle end of the transmission shaft 3-1, the transmission shaft 3-1 is in clearance fit in a linear bearing port I1-6, the transmission gear 3-2 is meshed with a wide gear 2-2, the tooth width of the wide gear 2-2 is larger than that of the transmission gear 3-2, the transmission shaft 3-1 is sleeved with a compression spring I, and the compression spring I is positioned between the rotating ring 3-4 and a top plate 1-1; the wide gear 2-2 drives the transmission gear 3-2 to rotate, the transmission gear 3-2 drives the transmission shaft 3-1 to rotate, the transmission shaft 3-1 drives the transmission bevel gear 3-3 to rotate, the tooth width of the wide gear 2-2 is larger than that of the transmission gear 3-2, it is guaranteed that when the transmission shaft 3-1 slides up and down in the linear bearing opening I1-6, the wide gear 2-2 can always drive the transmission gear 3-2 to rotate, power transmission is guaranteed, the compression spring I always generates downward force to the rotating ring 3-4, the rotating ring 3-4 cannot rotate together with the transmission shaft 3-1, and the rotating ring 3-4 cannot generate torsion to the compression spring I.
The fifth concrete implementation mode:
the fourth embodiment is further described with reference to fig. 1-14, wherein the displacement mechanism 4 includes a displacement shaft 4-1, two displacement wheels 4-2, two displacement bevel teeth 4-3 and two displacement sliders 4-4, the displacement wheel 4-2 is fixedly connected to the middle end of the displacement shaft 4-1, the displacement bevel teeth 4-3 are fixedly connected to the displacement shaft 4-1, the two displacement sliders 4-4 are symmetrically arranged on the left and right, the two displacement sliders 4-4 are respectively and rotatably connected to two ends of the displacement shaft 4-1, the two displacement sliders 4-4 are respectively and slidably connected to two vertical grooves i 1-8, the displacement bevel teeth 4-3 are engaged with the transmission bevel teeth 3-3, two ends of the L-shaped connecting plate i 5 are respectively and rotatably connected to the rotating ring 3-4 and the displacement shaft 4-1, the upper ends of the two connecting plates 6 are respectively and rotatably connected with the two ends of the displacement shaft 4-1; transmission awl tooth 3-3 drives displacement awl tooth 4-3 and rotates, displacement awl tooth 4-3 drives displacement axle 4-1 and rotates, displacement axle 4-1 drives displacement wheel 4-2 and rotates, displacement wheel 4-2 moves on the pipeline that wants to wash, L shape connecting plate I5 guarantees that the relative distance between swivel ring 3-4 and the displacement axle 4-1 can not change, when the pipeline diameter that wants to wash changes or when turning, transmission awl tooth 3-3 can drive displacement awl tooth 4-3 all the time and rotate, the decurrent power that compression spring I produced guarantees that displacement wheel 4-2 laminates with the pipeline.
The sixth specific implementation mode:
the embodiment is described below with reference to fig. 1 to 14, and the embodiment further describes a fifth embodiment, where the sliding support 7 includes a sliding column i 7-1, a door-shaped plate i 7-2, two side sliders 7-3, and a circular through hole 7-4, the door-shaped plate i 7-2 is fixedly connected to an inner end of the sliding column i 7-1, the side sliders 7-3 are rotatably connected to the sliding column i 7-1, the circular through holes 7-4 are vertically and symmetrically arranged, the two circular through holes 7-4 are both arranged on the door-shaped plate i 7-2, outer ends of the two sliding columns i 7-1 are respectively and fixedly connected to lower ends of the two connecting plates 6, and the two side sliders 7-3 are respectively and slidably connected to the two vertical grooves ii 1-9;
the side-slipping mechanism 8 comprises a door-shaped plate II 8-1, two sliding columns II 8-2 and two side pulleys 8-3, the two sliding columns II 8-2 are arranged in an up-down symmetrical mode, the two sliding columns II 8-2 are fixedly connected to the outer side of the door-shaped plate II 8-1, the side pulleys 8-3 are rotatably connected to the inner side of the door-shaped plate II 8-1, the two sliding columns II 8-2 are respectively connected in the two circular through holes 7-4 in a sliding mode, compression springs II are sleeved on the two sliding columns II 8-2, and the compression springs II are located between the door-shaped plate II 8-1 and the door-shaped plate I7-2;
the driven displacement mechanism 9 comprises a driven displacement shaft 9-1 and a driven displacement wheel 9-2, the driven displacement wheel 9-2 is fixedly connected to the middle end of the driven displacement shaft 9-1, and two ends of the driven displacement shaft 9-1 are respectively and rotatably connected to the two lower side plates 1-4; when the diameter of a pipeline to be cleaned changes or a curve needs to be made, the inner sides of the two side pulleys 8-3 are respectively attached to the outer wall of the pipeline through the four compression springs II, the two side pulleys 8-3 can respectively extrude the four compression springs II when the diameter of the pipeline to be cleaned changes or the curve needs to be made, the compression deformation quantity of the four compression springs II is the deformation quantity when the two side pulleys 8-3 adapt to the diameter change of the pipeline or the curve needs to be made, the two side pulleys 8-3 can not sideslip on the pipeline through the reactive force of the four compression springs II, the upper end of the driven displacement wheel 9-2 is attached to the pipeline to rotate, and the auxiliary device moves.
The seventh embodiment:
the embodiment is described below with reference to fig. 1-14, and the sixth embodiment is further described in the embodiment, where the cleaning transmission mechanism i 10 includes a cleaning transmission shaft i 10-1, a cleaning transmission bevel gear i 10-2 and a cleaning transmission pulley i 10-3, the cleaning transmission bevel gear i 10-2 and the cleaning transmission pulley i 10-3 are respectively and fixedly connected to two ends of the cleaning transmission shaft i 10-1, two ends of the cleaning transmission shaft i 10-1 are respectively and rotatably connected to the side plate 1-2 and the rotating plate 1-3, and the two cleaning transmission bevel gears i 10-2 are respectively engaged with the left and right sides of the bevel gear 2-3; the bevel gear 2-3 drives two cleaning transmission bevel gears I10-2 to rotate, the rotating directions of the two cleaning transmission bevel gears I10-2 are opposite, the two cleaning transmission bevel gears I10-2 respectively drive the two cleaning transmission shafts I10-1 to rotate, the two cleaning transmission shafts I10-1 respectively drive the two cleaning transmission belt wheels I10-3 to rotate, and the rotating directions of the two cleaning transmission belt wheels I10-3 are opposite.
The specific implementation mode is eight:
the embodiment is described below with reference to fig. 1 to 14, and the seventh embodiment is further described in the embodiment, where the cleaning transmission mechanism ii 11 includes a cleaning transmission shaft ii 11-1, a cleaning transmission bevel gear ii 11-2 and a cleaning transmission pulley ii 11-3, the cleaning transmission bevel gear ii 11-2 and the cleaning transmission pulley ii 11-3 are respectively fixedly connected to two ends of the cleaning transmission shaft ii 11-1, the two cleaning transmission pulleys ii 11-3 are respectively connected to the two cleaning transmission pulleys i 10-3 through synchronous belt transmission, the widths of the two cleaning transmission pulleys i 10-3 are respectively greater than the widths of the two cleaning transmission pulleys ii 11-3, and the two cleaning transmission shafts ii 11-1 are respectively clearance-fitted in the two linear bearing ports ii 1-7; two cleaning transmission belt wheels I10-3 drive two cleaning transmission belt wheels II 11-3 respectively to rotate, two cleaning transmission belt wheels II 11-3 drive two cleaning transmission shafts II 11-1 respectively to rotate, two cleaning transmission shafts II 11-1 drive two cleaning transmission bevel teeth II 11-2 respectively to rotate, the rotating directions of the two cleaning transmission bevel teeth II 11-2 are opposite, the width of the two cleaning transmission belt wheels I10-3 is larger than that of the two cleaning transmission belt wheels II 11-3 respectively, and it is guaranteed that when a valve or the width to be cleaned changes, the two cleaning transmission belt wheels I10-3 can also carry out power transmission on the two cleaning transmission belt wheels II 11-3.
The specific implementation method nine:
the embodiment is described below with reference to fig. 1-14, and the eighth embodiment is further described in the present embodiment, where the cleaning mechanism 12 includes a cleaning shaft 12-1, a cleaning bevel gear 12-2, a cleaning wheel 12-3 and a cleaning slider 12-4, the cleaning bevel gear 12-2 is fixedly connected to the upper end of the cleaning shaft 12-1, the cleaning wheel 12-3 is fixedly connected to the cleaning shaft 12-1, the cleaning slider 12-4 is rotatably connected to the cleaning shaft 12-1, the cleaning slider 12-4 is located between the cleaning bevel gear 12-2 and the cleaning wheel 12-3, the two cleaning sliders 12-4 are respectively slidably connected to the two horizontal grooves 1-10, the two cleaning bevel gears 12-2 are respectively engaged with the two cleaning transmission bevel gears ii 11-2, and two ends of the two L-shaped connecting plates ii 13 are respectively rotatably connected to the two cleaning shafts 12-1 and the two cleaning transmission shafts ii 11 1, two cleaning transmission shafts II 11-1 are sleeved with compression springs III, and the compression springs III are positioned between two L-shaped connecting plates II 13 and two rotating plates 1-3; the two cleaning transmission bevel gears II 11-2 respectively drive the two cleaning bevel gears 12-2 to rotate, the two cleaning bevel gears 12-2 respectively drive the two cleaning shafts 12-1 to rotate, the two cleaning shafts 12-1 respectively drive the two cleaning wheels 12-3 to rotate, the rotating directions of the two cleaning wheels 12-3 are opposite, the two cleaning wheels 12-3 clean the valve surface or a pipeline, when the width to be cleaned changes, the compression spring III can be extruded, the reaction force of the compression spring III can also ensure that the two cleaning wheels 12-3 are in contact with the valve, and the two L-shaped connecting plates II 13 ensure that the distance between the two cleaning shafts 12-1 and the two cleaning transmission shafts II 11-1 does not change.
The invention relates to a valve surface cleaning device, which has the working principle that:
when in use, the two lower side plates 1-4 are arranged on the device to be disassembled, the device is placed on a pipeline to be cleaned, the pipeline to be cleaned is positioned between the displacement mechanism 4 and the two side-sliding mechanisms 8, and the two lower side plates 1-4 are respectively fixedly connected to the two side plates 1-2 through bolts; starting the motor 2-1, driving the wide gear 2-2 and the bevel gear 2-3 to rotate by the motor 2-1, driving the transmission gear 3-2 to rotate by the wide gear 2-2, driving the transmission shaft 3-1 to rotate by the transmission gear 3-2, driving the transmission bevel gear 3-3 to rotate by the transmission shaft 3-1, wherein the tooth width of the wide gear 2-2 is larger than that of the transmission gear 3-2, so that when the transmission shaft 3-1 slides up and down in the linear bearing port I1-6, the wide gear 2-2 can always drive the transmission gear 3-2 to rotate, power transmission is guaranteed, the compression spring I always generates downward force on the rotating ring 3-4, the rotating ring 3-4 cannot rotate together with the transmission shaft 3-1, and the rotating ring 3-4 cannot generate torsion on the compression spring I; the transmission bevel gear 3-3 drives the displacement bevel gear 4-3 to rotate, the displacement bevel gear 4-3 drives the displacement shaft 4-1 to rotate, the displacement shaft 4-1 drives the displacement wheel 4-2 to rotate, the displacement wheel 4-2 moves on a pipeline to be cleaned, the L-shaped connecting plate I5 ensures that the relative distance between the rotating ring 3-4 and the displacement shaft 4-1 cannot change, when the diameter of the pipeline to be cleaned changes or turns, the transmission bevel gear 3-3 can always drive the displacement bevel gear 4-3 to rotate, and the downward force generated by the compression spring I ensures that the displacement wheel 4-2 is attached to the pipeline; when the diameter of a pipeline to be cleaned changes or a turn needs to be carried out, the inner sides of the two side pulleys 8-3 are respectively attached to the outer wall of the pipeline through the four compression springs II, the two side pulleys 8-3 can respectively extrude the four compression springs II when the diameter of the pipeline to be cleaned changes or the turn needs to be carried out, the compression deformation quantity of the four compression springs II is the deformation quantity when the two side pulleys 8-3 adapt to the diameter change of the pipeline or the turn needs to be carried out, the two side pulleys 8-3 can ensure that the device cannot sideslip on the pipeline through the reaction force of the four compression springs II, the upper end of the driven displacement wheel 9-2 is attached to the pipeline to rotate, and the auxiliary device moves; the bevel gear 2-3 drives the two cleaning transmission bevel gears I10-2 to rotate, the rotating directions of the two cleaning transmission bevel gears I10-2 are opposite, the two cleaning transmission bevel gears I10-2 respectively drive the two cleaning transmission shafts I10-1 to rotate, the two cleaning transmission shafts I10-1 respectively drive the two cleaning transmission belt wheels I10-3 to rotate, and the rotating directions of the two cleaning transmission belt wheels I10-3 are opposite; the two cleaning transmission belt wheels I10-3 respectively drive the two cleaning transmission belt wheels II 11-3 to rotate, the two cleaning transmission belt wheels II 11-3 respectively drive the two cleaning transmission shafts II 11-1 to rotate, the two cleaning transmission shafts II 11-1 respectively drive the two cleaning transmission bevel gears II 11-2 to rotate, the rotating directions of the two cleaning transmission bevel gears II 11-2 are opposite, the widths of the two cleaning transmission belt wheels I10-3 are respectively larger than the widths of the two cleaning transmission belt wheels II 11-3, so that when a valve or the width to be cleaned is changed, the two cleaning transmission belt wheels I10-3 can also carry out power transmission on the two cleaning transmission belt wheels II 11-3, and the two cleaning transmission bevel gears II 11-2 respectively drive the two cleaning bevel gears 12-2 to rotate, the two cleaning bevel gears 12-2 respectively drive the two cleaning shafts 12-1 to rotate, the two cleaning shafts 12-1 respectively drive the two cleaning wheels 12-3 to rotate, the rotating directions of the two cleaning wheels 12-3 are opposite, the two cleaning wheels 12-3 clean the surface of a valve or a pipeline, when the width to be cleaned is changed, the compression spring III is extruded, the reaction force of the compression spring III can also ensure that the two cleaning wheels 12-3 are in contact with the valve, and the two L-shaped connecting plates II 13 ensure that the distance between the two cleaning shafts 12-1 and the two cleaning transmission shafts II 11-1 is not changed.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and that various changes, modifications, additions and substitutions which are within the spirit and scope of the present invention and which may be made by those skilled in the art are also within the scope of the present invention.
Claims (9)
1. The utility model provides a valve surface cleaning device, includes complete machine support (1), power unit (2), drive mechanism (3), displacement mechanism (4), L shape connecting plate I (5), connecting plate (6), sliding support (7), sideslip mechanism (8), driven displacement mechanism (9), washs drive mechanism I (10), washs drive mechanism II (11), wiper mechanism (12) and L shape connecting plate II (13), its characterized in that: the power mechanism (2) is fixedly connected to the whole machine support (1), the transmission mechanism (3) is in clearance fit with the whole machine support (1), a compression spring I is arranged between the transmission mechanism (3) and the whole machine support (1), the displacement mechanism (4) is connected to the whole machine support (1) in a sliding mode, the transmission mechanism (3) and the power mechanism (2) are in gear meshing transmission, the displacement mechanism (4) and the transmission mechanism (3) are in gear meshing transmission, two ends of the L-shaped connecting plate I (5) are respectively connected to the transmission mechanism (3) and the displacement mechanism (4) in a rotating mode, two connecting plates (6), two sliding supports (7) and two side-sliding mechanisms (8) are respectively arranged in bilateral symmetry mode, the upper ends of the two connecting plates (6) are respectively connected to the left end and the right end of the displacement mechanism (4) in a rotating mode, the lower ends of the two connecting plates (6) are respectively fixedly connected, two side-slipping mechanisms (8) are respectively connected to the inner sides of the two sliding supports (7) in a sliding manner, compression springs II are arranged between the two side-slipping mechanisms (8) and the two sliding supports (7), a driven displacement mechanism (9) is rotatably connected to the whole machine support (1), two cleaning transmission mechanisms I (10), two cleaning transmission mechanisms II (11), two cleaning mechanisms (12) and an L-shaped connecting plate II (13) are symmetrically arranged in the left and right directions, the two cleaning transmission mechanisms I (10) are rotatably connected to the whole machine support (1), the two cleaning transmission mechanisms II (11) are in clearance fit on the whole machine support (1), the two cleaning mechanisms (12) are respectively connected to the whole machine support (1) in a sliding manner, the inner ends of the two cleaning transmission mechanisms I (10) are respectively in gear meshing transmission with the power mechanism (2), the outer sides of the two cleaning transmission mechanisms I (10) are respectively in transmission connection with the outer sides of the two cleaning transmission mechanisms II (11) through synchronous belt transmission, the inner sides of the two cleaning transmission mechanisms II (11) are respectively in gear engagement transmission with the two cleaning mechanisms (12), the two ends of the two L-shaped connecting plates II (13) are respectively in rotation connection with the two cleaning transmission mechanisms II (11) and the two cleaning mechanisms (12), and compression springs III are arranged between the two L-shaped connecting plates II (13) and the whole machine support (1).
2. A valve surface cleaning apparatus according to claim 1, wherein: the whole machine support (1) comprises a top plate (1-1), side plates (1-2), rotating plates (1-3), lower side plates (1-4), a bottom plate (1-5), linear bearing ports I (1-6), linear bearing ports II (1-7), vertical grooves I (1-8), vertical grooves II (1-9) and horizontal grooves (1-10), wherein the side plates (1-2), the rotating plates (1-3), the lower side plates (1-4), the linear bearing ports II (1-7), the vertical grooves I (1-8), the vertical grooves II (1-9) and the horizontal grooves (1-10) are symmetrically arranged in the left-right direction, the top plate (1-1) is fixedly connected between the two side plates (1-2), the lower ends of the two rotating plates (1-3) are fixedly connected to the top plate (1-1), the upper ends of the two lower side plates (1-4) are fixedly connected to the lower ends of the two side plates (1-2) through bolts respectively, a bottom plate (1-5) is fixedly connected between the two lower side plates (1-4), linear bearing ports I (1-6) are arranged on the top plate (1-1), two linear bearing ports II (1-7) are arranged on the two rotating plates (1-3) respectively, two vertical grooves I (1-8) and two vertical grooves II (1-9) are arranged on the two side plates (1-2) respectively, the two vertical grooves I (1-8) are located on the upper sides of the two vertical grooves II (1-9) respectively, and the two horizontal grooves (1-10) are arranged on the front sides of the top plate (1-1).
3. A valve surface cleaning apparatus according to claim 2, wherein: the power mechanism (2) comprises a motor (2-1), a wide gear (2-2) and bevel teeth (2-3), the wide gear (2-2) and the bevel teeth (2-3) are fixedly connected to an output shaft of the motor (2-1), the bevel teeth (2-3) are located at the upper end of the wide gear (2-2), and the motor (2-1) is fixedly connected to the top plate (1-1).
4. A valve surface cleaning apparatus according to claim 3, wherein: the transmission mechanism (3) comprises a transmission shaft (3-1) and a transmission gear (3-2), the transmission bevel gear mechanism comprises a transmission bevel gear (3-3) and a rotating ring (3-4), a transmission gear (3-2) and the transmission bevel gear (3-3) are respectively and fixedly connected to the upper end and the lower end of a transmission shaft (3-1), the rotating ring (3-4) is rotatably connected to the middle end of the transmission shaft (3-1), the transmission shaft (3-1) is in clearance fit with a linear bearing port I (1-6), the transmission gear (3-2) is meshed with a wide gear (2-2), the tooth width of the wide gear (2-2) is larger than that of the transmission gear (3-2), a compression spring I is sleeved on the transmission shaft (3-1), and the compression spring I is located between the rotating ring (3-4) and a top plate (1-1).
5. The valve surface cleaning apparatus of claim 4, wherein: the displacement mechanism (4) comprises a displacement shaft (4-1), two displacement wheels (4-2), two displacement bevel teeth (4-3) and two displacement sliding blocks (4-4), wherein the displacement wheels (4-2) are fixedly connected to the middle end of the displacement shaft (4-1), the displacement bevel teeth (4-3) are fixedly connected to the displacement shaft (4-1), the two displacement sliding blocks (4-4) are arranged in bilateral symmetry, the two displacement sliding blocks (4-4) are respectively and rotatably connected to the two ends of the displacement shaft (4-1), the two displacement sliding blocks (4-4) are respectively and slidably connected to the two vertical grooves I (1-8), the displacement bevel teeth (4-3) are meshed with the transmission bevel teeth (3-3), the two ends of the L-shaped connecting plate I (5) are respectively and rotatably connected to the rotating ring (3-4) and the displacement shaft (4-1), the upper ends of the two connecting plates (6) are respectively and rotatably connected with the two ends of the displacement shaft (4-1).
6. The valve surface cleaning apparatus of claim 5, wherein: the sliding support (7) comprises a sliding column I (7-1), a door-shaped plate I (7-2), side sliding blocks (7-3) and circular through holes (7-4), the door-shaped plate I (7-2) is fixedly connected to the inner end of the sliding column I (7-1), the side sliding blocks (7-3) are rotatably connected to the sliding column I (7-1), the number of the circular through holes (7-4) is two, the two circular through holes (7-4) are arranged on the door-shaped plate I (7-2), the outer ends of the two sliding columns I (7-1) are fixedly connected to the lower ends of the two connecting plates (6) respectively, and the two side sliding blocks (7-3) are slidably connected to the two vertical grooves II (1-9) respectively;
the side-slipping mechanism (8) comprises a door-shaped plate II (8-1), two sliding columns II (8-2) and side-slipping wheels (8-3), the two sliding columns II (8-2) are arranged in an up-down symmetrical mode, the two sliding columns II (8-2) are fixedly connected to the outer side of the door-shaped plate II (8-1), the side pulleys (8-3) are rotatably connected to the inner side of the door-shaped plate II (8-1), the two sliding columns II (8-2) are respectively connected in the two circular through holes (7-4) in a sliding mode, compression springs II are sleeved on the two sliding columns II (8-2), and the compression springs II are located between the door-shaped plate II (8-1) and the door-shaped plate I (7-2);
the driven displacement mechanism (9) comprises a driven displacement shaft (9-1) and a driven displacement wheel (9-2), the driven displacement wheel (9-2) is fixedly connected to the middle end of the driven displacement shaft (9-1), and two ends of the driven displacement shaft (9-1) are respectively rotatably connected to the two lower side plates (1-4).
7. The valve surface cleaning apparatus of claim 6, wherein: wash drive mechanism I (10) including wash transmission shaft I (10-1), wash transmission bevel gear I (10-2) and wash driving pulley I (10-3) fixed connection respectively at the both ends of wasing transmission shaft I (10-1), the both ends of wasing transmission shaft I (10-1) are rotated respectively and are connected on curb plate (1-2) and rotor plate (1-3), two wash transmission bevel gear I (10-2) and mesh respectively in the left and right sides of bevel gear (2-3).
8. The valve surface cleaning apparatus of claim 7, wherein: the cleaning transmission mechanism II (11) comprises a cleaning transmission shaft II (11-1), a cleaning transmission bevel gear II (11-2) and a cleaning transmission belt wheel II (11-3), the cleaning transmission bevel gear II (11-2) and the cleaning transmission belt wheel II (11-3) are respectively and fixedly connected to two ends of the cleaning transmission shaft II (11-1), the two cleaning transmission belt wheels II (11-3) are respectively connected with the two cleaning transmission belt wheels I (10-3) through synchronous belt transmission, and the two cleaning transmission belt wheels I
The width of the cleaning transmission shaft II (11-1) is respectively in clearance fit with the width of the cleaning transmission belt wheels II (11-3) and the width of the cleaning transmission shaft II (10-3) is respectively greater than the width of the cleaning transmission belt wheels II (11-3).
9. The valve surface cleaning apparatus of claim 8, wherein: the cleaning mechanism (12) comprises a cleaning shaft (12-1), cleaning bevel teeth (12-2), cleaning wheels (12-3) and cleaning sliding blocks (12-4), the cleaning bevel teeth (12-2) are fixedly connected to the upper end of the cleaning shaft (12-1), the cleaning wheels (12-3) are fixedly connected to the cleaning shaft (12-1), the cleaning sliding blocks (12-4) are rotatably connected to the cleaning shaft (12-1), the cleaning sliding blocks (12-4) are located between the cleaning bevel teeth (12-2) and the cleaning wheels (12-3), the two cleaning sliding blocks (12-4) are respectively and slidably connected to the two horizontal grooves (1-10), the two cleaning bevel teeth (12-2) are respectively meshed with the two cleaning transmission bevel teeth II (11-2), and two ends of the two L-shaped connecting plates II (13) are respectively and rotatably connected to the two cleaning shaft (12-1) and the two cleaning transmission bevel teeth (11-2) And compression springs III are sleeved on the two cleaning transmission shafts II (11-1) on the shafts II (11-1) respectively, and are positioned between the two L-shaped connecting plates II (13) and the two rotating plates (1-3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810672402.4A CN108480325B (en) | 2018-06-26 | 2018-06-26 | Valve surface cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810672402.4A CN108480325B (en) | 2018-06-26 | 2018-06-26 | Valve surface cleaning device |
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| CN108480325A CN108480325A (en) | 2018-09-04 |
| CN108480325B true CN108480325B (en) | 2020-04-24 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2459102Y (en) * | 2000-12-22 | 2001-11-14 | 中国石油天然气集团公司 | Outer surface corrosion-resistant layer cleaner for pipe line |
| CN2920452Y (en) * | 2006-05-29 | 2007-07-11 | 中国石化集团胜利石油管理局井下作业二公司 | Cleaning device for outside oil pipe |
| KR101638887B1 (en) * | 2014-08-01 | 2016-07-12 | 대우조선해양 주식회사 | Cleaning appratus for underwater pipe |
| CN107214151A (en) * | 2017-07-31 | 2017-09-29 | 扬州久晖信息科技有限公司 | Cleaning device at the top of a kind of pipeline outer wall |
| CN108160623A (en) * | 2018-03-12 | 2018-06-15 | 李雪 | A kind of stand steel pipe cleaning plant |
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Effective date of registration: 20240305 Address after: Building 2, No. 25 Jixiang Road, Shanxiahu Town, Zhuji City, Shaoxing City, Zhejiang Province, 311800 Patentee after: Zhejiang Yike refrigeration equipment Co.,Ltd. Country or region after: China Address before: 314200 No. 8, Qianjin village, Huanggu Town, Dushan Port Area, Pinghu City, Jiaxing City, Zhejiang Province Patentee before: Li Yuexian Country or region before: China |