CN108477693A - A kind of down jackets preparation process - Google Patents

A kind of down jackets preparation process Download PDF

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Publication number
CN108477693A
CN108477693A CN201810271902.7A CN201810271902A CN108477693A CN 108477693 A CN108477693 A CN 108477693A CN 201810271902 A CN201810271902 A CN 201810271902A CN 108477693 A CN108477693 A CN 108477693A
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China
Prior art keywords
feather
sphere
preparation
natural feather
natural
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CN201810271902.7A
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CN108477693B (en
Inventor
朱晓炜
陈晨
丁永青
魏振乾
王军
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Nantong Textile Vocational Technology College
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Nantong Textile Vocational Technology College
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    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D1/00Garments
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41HAPPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
    • A41H42/00Multi-step production lines for making clothes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M19/00Treatment of feathers

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Meat, Egg Or Seafood Products (AREA)

Abstract

The invention discloses a kind of down jackets preparation processes to complete the preparation of down jackets by cutting, making, the preparation of feather sphere, the filling of feather sphere and sewing step;The present invention prepares dedicated unit by using feather sphere, can be done directly the preparation of feather sphere, and preparation method is simple, and filling natural feather is more convenient so that the preparation of whole down jackets is more convenient, and down-filling effect is more uniformly distributed.

Description

A kind of down jackets preparation process
Technical field
The present invention relates to the manufacture crafts of clothes, and in particular to a kind of down jackets preparation process.
Background technology
With the improvement of living standards, requirement of the people to dress is also higher and higher, in addition to needing to meet substantially warming It is required that outer, desirably promote aesthetic feeling by the dress of itself, show individual character, for women, need purchase, Prepare different types of clothes to participate in different activities, attend different occasions.Since the temperature in winter is relatively low, down jackets are The necessity that everybody passes the winter.But the manufacturing process of down jackets but actually bothers, since it is desired that natural feather is filled in down jackets It is interior, but filling process is once uneven, the uneven of natural feather in down jackets is will result in, whole warmth retention property is leveraged Energy and performance attractive in appearance.
Invention content
It is in view of the drawbacks of the prior art and insufficient, it is easy to make the purpose of the present invention is to provide a kind of simple for process Down jackets preparation process.
To achieve the above object, the technical solution adopted by the present invention is:A kind of down jackets preparation process, innovative point exist In:By cutting, making, the preparation of feather sphere, the filling of feather sphere and sewing step, the preparation of down jackets is completed;Specific step It is rapid as follows:
(1)It cuts:Lining and fabric are cut out into standard by version, are cut into:Anter, rear piece, coat-sleeve, collar, cap, pocket;
(2)It makes:According to drawing and sample arrangement circuit, needle gage:11-13 needles/3cm open-wire line marks, 12-14 needles/3cm concealed wire marks; Joint close 11# eedles, lead 9# eedles use the colo(u)r streak with fabric with colour system;Each position circuit wants straight, sewing thread trace Must not there are single-hop and continuous bouncing pilotage at two, over-lock stitch not to allow bouncing pilotage in 30cm, it is elastic suitable that face, baseline are answered, and rising and falling will Return needle;
(3)The preparation of feather sphere:It is wrapped up in by the pre-treatment of natural feather, the compression of natural feather, the preparation of water-soluble binder, natural feather Attached, feather sphere sizing and baking step, complete the preparation of feather sphere;
(4)The filling of feather sphere:The feather sphere being prepared uniformly is packed in interlayer according to number;
(5)Sewing:Then interlayer sewing is got up, that is, completes the preparation of down jackets.
Further, the step(3)It is as follows:
A. the pre-treatment of natural feather:Natural feather is cleaned, the natural feather after cleaning is placed in buck and is impregnated, heats boiling, Then it air-dries for use;
B. the compression of natural feather:Natural feather after air-drying is placed in the compression groove that feather sphere is prepared in dedicated unit, cylinder is passed through The compression of natural feather is carried out, is then discharged by exporting a;
C. the preparation of water-soluble binder:By polyacrylamide, formaldehyde, neck dibatyl phithalate, poly- diethanol, polyvinyl alcohol Formal, high energy refined fish oil, hydrochloric acid and deionized water are prepared, specific mass percent be polyacrylamide 7%-15%, Formaldehyde 10%-30%, neck dibatyl phithalate 2%-10%, poly- diethanol 8%-15%, polyvinyl formal 6%-20%, high energy essence Refine fish oil 2%-5%, hydrochloric acid 1%-5% and deionized water 15%-30%;
D. natural feather wrap up in it is attached:It by natural feather by the package of water-soluble binder, is moved downward by channel, then passes through cutter Tool is cut;
E. the sizing of feather sphere:Feather sphere after the completion of cutting is passed through fixed slot by the brushing water-soluble binder on fixed slot Sizing treatment so that feather sphere is more complete round and smooth, and the water-soluble binder on fixed slot can complete cutting tool Cut surface it is compound;
F. it dries:The feather sphere in fixed slot is subjected to drying and processing by drying pipe, is then taken feather sphere by exporting b Go out, completes the preparation of feather sphere.
Further, the step(a)In the alkaline soak time be 60-66h, the boiling temperature be 120-140 DEG C.
The present invention has the beneficial effect that:The present invention prepares dedicated unit by using feather sphere, can be done directly feather sphere Preparation, preparation method is simple, filling natural feather it is more convenient so that the preparation of whole down jackets is more convenient, and down-filling imitate Fruit is more uniformly distributed.
Description of the drawings
Fig. 1 is that the feather sphere of the present invention prepares the overall structure diagram of dedicated unit.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, below in conjunction with specific implementation mode pair The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are only to explain the present invention, and It is not used in the restriction present invention.
As shown in Figure 1 the overall structure diagram of dedicated unit is prepared for feather sphere, a kind of feather sphere prepares dedicated unit, Including rack, compression set 1, wrap up in adsorption device 2 and drying unit 3, compression set 1, to wrap up in adsorption device 2 and drying unit 3 fixed In rack, compression set 1 is fixedly mounted on the upper end for wrapping up in adsorption device 2, and drying unit 3, which is fixedly mounted on, wraps up in adsorption device 2 lower end;
Compression set 1 includes cylinder 11, compression groove 12, import 13 and outlet a14, and compression groove 12 is a U-type groove structure, U-type groove 12 side end of compression groove of structure offers an import 13, and 12 bottom end of compression groove of U-type groove structure offers an outlet a14, Cylinder 11 includes cylinder body and piston, and the width of piston is consistent with the width of compression groove 12.
It includes flux bath 21, channel 22, baffle 23 and cutting tool 24 to wrap up in adsorption device 2, and flux bath 21 is U-shaped structure, is led to Road 22 is installed with baffle 23, channel at left and right sides of the bottom end of the flux bath 21 of U-shaped structure, the upper end in channel 22 22 bottom end side is installed with cutting tool 24, and cutting tool 24 realizes the work(of timing cutting by timing controller Effect, it is ensured that the size cut every time is consistent.
Baffle 23 is flat rectangular body structure, and the baffle 23 of flat rectangular body structure passes through ball-type hinge and 22 upper end of channel Portion both sides are fixedly connected.The present invention installs baffle 23 by the upper end in channel 22, is compressed convenient for that will export in a14 The natural feather arrived realizes the limitation of position by the baffle 23 of both sides, to by channel, complete the package of adhesive, adhesive It is placed in flux bath 21, the package to natural feather is realized by 23 side of baffle.
Drying unit 3 includes shell 31 and drying transmission device, and drying transmission device is symmetrically mounted on 31 inner end of shell, Drying transmission device includes that conveyer belt 32, drying pipe 33 and fixed slot 34, fixed slot 34 are fixedly mounted on conveyer belt 32, is transmitted 32 inner end of band is installed with drying pipe 33, and fixed slot 34 is semi-circular recesses, and symmetrical two semi-circular recesses constitute one A circle fixed slot 34, the bottom end of shell 31 is further opened with an outlet b35.The present invention is dried by being installed inside conveyer belt 32 Main pipe 33, in the outer end of conveyer belt 32, installation fixed slot 34 realizes integral forming and the baking of entire sphere by fixed slot 34 It is dry, it is then expelled directly out by exporting b35, obtains required feather sphere.
The present invention by compression set 1, wrap up in adsorption device 2 and drying unit 3 and realize and wrap natural feather by adhesive It wraps up in, then becomes the natural feather spherical structure of spheroiding after cutting, drying, be convenient for the preparation of later stage down jackets clothes.
Embodiment 1
A kind of down jackets preparation process is completed by cutting, making, the preparation of feather sphere, the filling of feather sphere and sewing step The preparation of down jackets;It is as follows:
(1)It cuts:Lining and fabric are cut out into standard by version, are cut into:Anter, rear piece, coat-sleeve, collar, cap, pocket;
(2)It makes:According to drawing and sample arrangement circuit, needle gage:11-13 needles/3cm open-wire line marks, 12-14 needles/3cm concealed wire marks; Joint close 11# eedles, lead 9# eedles use the colo(u)r streak with fabric with colour system;Each position circuit wants straight, sewing thread trace Must not there are single-hop and continuous bouncing pilotage at two, over-lock stitch not to allow bouncing pilotage in 30cm, it is elastic suitable that face, baseline are answered, and rising and falling will Return needle;
(3)The preparation of feather sphere:It is wrapped up in by the pre-treatment of natural feather, the compression of natural feather, the preparation of water-soluble binder, natural feather Attached, feather sphere sizing and baking step, complete the preparation of feather sphere;
(4)The filling of feather sphere:The feather sphere being prepared uniformly is packed in interlayer according to number;
(5)Sewing:Then interlayer sewing is got up, that is, completes the preparation of down jackets.
Step(3)It is as follows:
A. the pre-treatment of natural feather:Natural feather is cleaned, the natural feather after cleaning is placed in buck and is impregnated, heats boiling, Then it air-dries for use, the alkaline soak time is 60h, and boiling temperature is 120 DEG C;
B. the compression of natural feather:Natural feather after air-drying is placed in the compression groove that feather sphere is prepared in dedicated unit, cylinder is passed through The compression of natural feather is carried out, is then discharged by exporting a;
C. the preparation of water-soluble binder:By polyacrylamide, formaldehyde, neck dibatyl phithalate, poly- diethanol, polyvinyl alcohol Formal, high energy refined fish oil, hydrochloric acid and deionized water are prepared, and specific mass percent is polyacrylamide 10%, formaldehyde 20%, dibatyl phithalate 8%, poly- diethanol 12%, polyvinyl formal 15%, high energy refined fish oil 5%, 2% and of hydrochloric acid are led Deionized water 28%;
D. natural feather wrap up in it is attached:It by natural feather by the package of water-soluble binder, is moved downward by channel, then passes through cutter Tool is cut;
E. the sizing of feather sphere:Feather sphere after the completion of cutting is passed through fixed slot by the brushing water-soluble binder on fixed slot Sizing treatment so that feather sphere is more complete round and smooth, and the water-soluble binder on fixed slot can complete cutting tool Cut surface it is compound;
F. it dries:The feather sphere in fixed slot is subjected to drying and processing by drying pipe, is then taken feather sphere by exporting b Go out, completes the preparation of feather sphere.
Embodiment 2
A kind of down jackets preparation process is completed by cutting, making, the preparation of feather sphere, the filling of feather sphere and sewing step The preparation of down jackets;It is as follows:
(6)It cuts:Lining and fabric are cut out into standard by version, are cut into:Anter, rear piece, coat-sleeve, collar, cap, pocket;
(7)It makes:According to drawing and sample arrangement circuit, needle gage:11-13 needles/3cm open-wire line marks, 12-14 needles/3cm concealed wire marks; Joint close 11# eedles, lead 9# eedles use the colo(u)r streak with fabric with colour system;Each position circuit wants straight, sewing thread trace Must not there are single-hop and continuous bouncing pilotage at two, over-lock stitch not to allow bouncing pilotage in 30cm, it is elastic suitable that face, baseline are answered, and rising and falling will Return needle;
(8)The preparation of feather sphere:It is wrapped up in by the pre-treatment of natural feather, the compression of natural feather, the preparation of water-soluble binder, natural feather Attached, feather sphere sizing and baking step, complete the preparation of feather sphere;
(9)The filling of feather sphere:The feather sphere being prepared uniformly is packed in interlayer according to number;
(10)Sewing:Then interlayer sewing is got up, that is, completes the preparation of down jackets.
Step(8)It is as follows:
G. the pre-treatment of natural feather:Natural feather is cleaned, the natural feather after cleaning is placed in buck and is impregnated, heats boiling, Then it air-dries for use, the alkaline soak time is 66h, and boiling temperature is 140 DEG C;
H. the compression of natural feather:Natural feather after air-drying is placed in the compression groove that feather sphere is prepared in dedicated unit, cylinder is passed through The compression of natural feather is carried out, is then discharged by exporting a;
I. the preparation of water-soluble binder:By polyacrylamide, formaldehyde, neck dibatyl phithalate, poly- diethanol, polyvinyl alcohol Formal, high energy refined fish oil, hydrochloric acid and deionized water are prepared, and specific mass percent is polyacrylamide 15%, formaldehyde 25%, dibatyl phithalate 5%, poly- diethanol 10%, polyvinyl formal 15%, high energy refined fish oil 4%, 1% and of hydrochloric acid are led Deionized water 25%;
J. natural feather wrap up in it is attached:It by natural feather by the package of water-soluble binder, is moved downward by channel, then passes through cutter Tool is cut;
K. the sizing of feather sphere:Feather sphere after the completion of cutting is passed through fixed slot by the brushing water-soluble binder on fixed slot Sizing treatment so that feather sphere is more complete round and smooth, and the water-soluble binder on fixed slot can complete cutting tool Cut surface it is compound;
L. it dries:The feather sphere in fixed slot is subjected to drying and processing by drying pipe, is then taken feather sphere by exporting b Go out, completes the preparation of feather sphere.
Embodiment 3
A kind of down jackets preparation process is completed by cutting, making, the preparation of feather sphere, the filling of feather sphere and sewing step The preparation of down jackets;It is as follows:
(11)It cuts:Lining and fabric are cut out into standard by version, are cut into:Anter, rear piece, coat-sleeve, collar, cap, pocket;
(12)It makes:According to drawing and sample arrangement circuit, needle gage:11-13 needles/3cm open-wire line marks, 12-14 needles/3cm concealed wire marks; Joint close 11# eedles, lead 9# eedles use the colo(u)r streak with fabric with colour system;Each position circuit wants straight, sewing thread trace Must not there are single-hop and continuous bouncing pilotage at two, over-lock stitch not to allow bouncing pilotage in 30cm, it is elastic suitable that face, baseline are answered, and rising and falling will Return needle;
(13)The preparation of feather sphere:It is wrapped up in by the pre-treatment of natural feather, the compression of natural feather, the preparation of water-soluble binder, natural feather Attached, feather sphere sizing and baking step, complete the preparation of feather sphere;
(14)The filling of feather sphere:The feather sphere being prepared uniformly is packed in interlayer according to number;
(15)Sewing:Then interlayer sewing is got up, that is, completes the preparation of down jackets.
Step(13)It is as follows:
M. the pre-treatment of natural feather:Natural feather is cleaned, the natural feather after cleaning is placed in buck and is impregnated, heats boiling, Then it air-dries for use, the alkaline soak time is 63h, and boiling temperature is 130 DEG C;
N. the compression of natural feather:Natural feather after air-drying is placed in the compression groove that feather sphere is prepared in dedicated unit, cylinder is passed through The compression of natural feather is carried out, is then discharged by exporting a;
O. the preparation of water-soluble binder:By polyacrylamide, formaldehyde, neck dibatyl phithalate, poly- diethanol, polyvinyl alcohol Formal, high energy refined fish oil, hydrochloric acid and deionized water are prepared, and specific mass percent is polyacrylamide 8%, formaldehyde 27%, dibatyl phithalate 10%, poly- diethanol 10%, polyvinyl formal 10%, high energy refined fish oil 3%, 2% and of hydrochloric acid are led Deionized water 30%;
P. natural feather wrap up in it is attached:It by natural feather by the package of water-soluble binder, is moved downward by channel, then passes through cutter Tool is cut;
Q. the sizing of feather sphere:Feather sphere after the completion of cutting is passed through fixed slot by the brushing water-soluble binder on fixed slot Sizing treatment so that feather sphere is more complete round and smooth, and the water-soluble binder on fixed slot can complete cutting tool Cut surface it is compound;
R. it dries:The feather sphere in fixed slot is subjected to drying and processing by drying pipe, is then taken feather sphere by exporting b Go out, completes the preparation of feather sphere.
The present invention prepares dedicated unit by using feather sphere, can be done directly the preparation of feather sphere, preparation method letter Single, filling natural feather is more convenient so that the preparation of whole down jackets is more convenient, and down-filling effect is more uniformly distributed.
The above is merely illustrative of the technical solution of the present invention and unrestricted, and those of ordinary skill in the art are to this hair The other modifications or equivalent replacement that bright technical solution is made, as long as it does not depart from the spirit and scope of the technical scheme of the present invention, It is intended to be within the scope of the claims of the invention.

Claims (3)

1. a kind of down jackets preparation process, it is characterised in that:By cutting, making, the preparation of feather sphere, the filling of feather sphere and Step is sewed, the preparation of down jackets is completed;It is as follows:
(1)It cuts:Lining and fabric are cut out into standard by version, are cut into:Anter, rear piece, coat-sleeve, collar, cap, pocket;
(2)It makes:According to drawing and sample arrangement circuit, needle gage:11-13 needles/3cm open-wire line marks, 12-14 needles/3cm concealed wire marks; Joint close 11# eedles, lead 9# eedles use the colo(u)r streak with fabric with colour system;Each position circuit wants straight, sewing thread trace Must not there are single-hop and continuous bouncing pilotage at two, over-lock stitch not to allow bouncing pilotage in 30cm, it is elastic suitable that face, baseline are answered, and rising and falling will Return needle;
(3)The preparation of feather sphere:It is wrapped up in by the pre-treatment of natural feather, the compression of natural feather, the preparation of water-soluble binder, natural feather Attached, feather sphere sizing and baking step, complete the preparation of feather sphere;
(4)The filling of feather sphere:The feather sphere being prepared uniformly is packed in interlayer according to number;
(5)Sewing:Then interlayer sewing is got up, that is, completes the preparation of down jackets.
2. a kind of down jackets preparation process according to claim 1, it is characterised in that:The step(3)Specific steps It is as follows:
A. the pre-treatment of natural feather:Natural feather is cleaned, the natural feather after cleaning is placed in buck and is impregnated, heats boiling, Then it air-dries for use;
B. the compression of natural feather:Natural feather after air-drying is placed in the compression groove that feather sphere is prepared in dedicated unit, cylinder is passed through The compression of natural feather is carried out, is then discharged by exporting a;
C. the preparation of water-soluble binder:By polyacrylamide, formaldehyde, neck dibatyl phithalate, poly- diethanol, polyvinyl alcohol Formal, high energy refined fish oil, hydrochloric acid and deionized water are prepared, specific mass percent be polyacrylamide 7%-15%, Formaldehyde 10%-30%, neck dibatyl phithalate 2%-10%, poly- diethanol 8%-15%, polyvinyl formal 6%-20%, high energy essence Refine fish oil 2%-5%, hydrochloric acid 1%-5% and deionized water 15%-30%;
D. natural feather wrap up in it is attached:It by natural feather by the package of water-soluble binder, is moved downward by channel, then passes through cutter Tool is cut;
E. the sizing of feather sphere:Feather sphere after the completion of cutting is passed through fixed slot by the brushing water-soluble binder on fixed slot Sizing treatment so that feather sphere is more complete round and smooth, and the water-soluble binder on fixed slot can complete cutting tool Cut surface it is compound;
F. it dries:The feather sphere in fixed slot is subjected to drying and processing by drying pipe, is then taken feather sphere by exporting b Go out, completes the preparation of feather sphere.
3. a kind of down jackets preparation process according to claim 2, it is characterised in that:The step(a)In buck leaching The bubble time is 60-66h, and the boiling temperature is 120-140 DEG C.
CN201810271902.7A 2018-03-29 2018-03-29 Down jacket preparation process Active CN108477693B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110367614A (en) * 2019-07-22 2019-10-25 安徽西格玛服饰有限公司 A kind of processing technology of water-proof stain-resistant down jackets
CN111528545A (en) * 2020-05-18 2020-08-14 安徽沃伦科技有限公司 Waterproof sports type children down coat
CN113638234A (en) * 2021-08-23 2021-11-12 高梵(浙江)信息技术有限公司 Preparation device and method of down balls
CN115559121A (en) * 2022-10-24 2023-01-03 高梵(浙江)信息技术有限公司 Preparation method of antibacterial goose down

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1132532A (en) * 1993-09-30 1996-10-02 纳幕尔杜邦公司 New fiberballs
CN103924451A (en) * 2014-04-24 2014-07-16 芜湖南翔羽绒有限公司 Method for preparing down feather with self-cleaning function
CN107744187A (en) * 2017-11-25 2018-03-02 浙江尔乐纺织品有限公司 The frivolous straight preparation method for filling down jackets

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1132532A (en) * 1993-09-30 1996-10-02 纳幕尔杜邦公司 New fiberballs
CN103924451A (en) * 2014-04-24 2014-07-16 芜湖南翔羽绒有限公司 Method for preparing down feather with self-cleaning function
CN107744187A (en) * 2017-11-25 2018-03-02 浙江尔乐纺织品有限公司 The frivolous straight preparation method for filling down jackets

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110367614A (en) * 2019-07-22 2019-10-25 安徽西格玛服饰有限公司 A kind of processing technology of water-proof stain-resistant down jackets
CN110367614B (en) * 2019-07-22 2021-07-06 安徽西格玛服饰有限公司 Processing technology of waterproof stain-resistant down jacket
CN111528545A (en) * 2020-05-18 2020-08-14 安徽沃伦科技有限公司 Waterproof sports type children down coat
CN111528545B (en) * 2020-05-18 2021-11-23 高梵(浙江)信息技术有限公司 Waterproof sports type children down coat
CN113638234A (en) * 2021-08-23 2021-11-12 高梵(浙江)信息技术有限公司 Preparation device and method of down balls
CN115559121A (en) * 2022-10-24 2023-01-03 高梵(浙江)信息技术有限公司 Preparation method of antibacterial goose down
CN115559121B (en) * 2022-10-24 2024-04-30 高梵(浙江)信息技术有限公司 Preparation method of antibacterial goose down

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