CN108360265A - A kind of feather sphere prepares the preparation method of dedicated unit and its feather sphere - Google Patents
A kind of feather sphere prepares the preparation method of dedicated unit and its feather sphere Download PDFInfo
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- CN108360265A CN108360265A CN201810273032.7A CN201810273032A CN108360265A CN 108360265 A CN108360265 A CN 108360265A CN 201810273032 A CN201810273032 A CN 201810273032A CN 108360265 A CN108360265 A CN 108360265A
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- feather
- sphere
- preparation
- drying
- natural feather
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M19/00—Treatment of feathers
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Meat, Egg Or Seafood Products (AREA)
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Abstract
The invention discloses the preparation methods that a kind of feather sphere prepares dedicated unit and its feather sphere, including rack, compression set, wrap up in adsorption device and drying unit, the compression set wraps up in adsorption device and drying unit is fixedly mounted in rack, compression set is fixedly mounted on the upper end for wrapping up in adsorption device, and drying unit is fixedly mounted on the lower end for wrapping up in adsorption device;Attached, feather sphere sizing and baking step are wrapped up in by the pre-treatment of natural feather, the compression of natural feather, the preparation of water-soluble binder, natural feather, complete the preparation of feather sphere;The present invention realizes the limitation of position by installing baffle in the upper end in channel convenient for that will export baffle of the natural feather compressed in a by both sides, to pass through channel, the package of adhesive is completed, adhesive is placed in flux bath, and the package to natural feather is realized by baffle side;The present invention prepares dedicated unit by using feather sphere, can be done directly the preparation of feather sphere, and preparation method is simple, and filling natural feather is more convenient.
Description
Technical field
The present invention relates to field of textiles, and in particular to a kind of feather sphere prepares the preparation side of dedicated unit and its feather sphere
Method.
Background technology
With the improvement of living standards, requirement of the people to dress is also higher and higher, in addition to needing to meet substantially warming
It is required that outer, desirably promote aesthetic feeling by the dress of itself, show individual character, for women, need purchase,
Prepare different types of clothes to participate in different activities, attend different occasions.Since the temperature in winter is relatively low, down jackets are
The necessity that everybody passes the winter.But the manufacturing process of down jackets but actually bothers, since it is desired that natural feather is filled in down jackets
It is interior, but filling process is once uneven, the uneven of natural feather in down jackets is will result in, whole warmth retention property is leveraged
Energy and performance attractive in appearance.
Invention content
It is in view of the drawbacks of the prior art and insufficient, the purpose of the present invention is to provide a kind of simple structure and reasonable design, make
The preparation method of dedicated unit and its feather sphere is prepared with convenient feather sphere.
To achieve the above object, the technical solution adopted by the present invention is:A kind of feather sphere prepares dedicated unit, innovative point
It is:Including rack, compression set, wrap up in adsorption device and drying unit, the compression set wraps up in adsorption device and drying unit is solid
Dingan County is in rack, and the compression set is fixedly mounted on the upper end for wrapping up in adsorption device, and the drying unit is fixedly mounted on
Wrap up in the lower end of adsorption device;
The compression set includes cylinder, compression groove, inlet and outlet a, and the compression groove is a U-type groove structure, the U-type groove
The compression groove side end of structure offers an import, and the compression groove bottom end of the U-type groove structure offers an outlet a, described
Cylinder includes cylinder body and piston, and the width of the piston is consistent with the width of compression groove.
Further, the adsorption device of wrapping up in includes flux bath, channel, baffle and cutting tool, and the flux bath is U-shaped knot
Structure, the channel are installed with gear at left and right sides of the bottom end of the flux bath of U-shaped structure, the upper end in the channel
The bottom end side of plate, the channel is installed with cutting tool.
Further, the baffle is flat rectangular body structure, and the baffle of the flat rectangular body structure is cut with scissors by ball-type
Chain is fixedly connected with channel upper end both sides.
Further, the drying unit includes shell and drying transmission device, and the drying transmission device is symmetrically installed
In shell inner end, the drying transmission device includes that conveyer belt, drying pipe and fixed slot, the fixed slot are fixedly mounted on biography
Send and take, the conveyer belt inner end be installed with drying pipe, the fixed slot be semi-circular recesses, described symmetrical two
Semi-circular recesses constitute a round fixed slot, and the bottom end of the shell is further opened with an outlet b
Another object of the present invention is to disclose a kind of preparation method of feather sphere, and innovative point is:By the preceding place of natural feather
Reason, the compression of natural feather, the preparation of water-soluble binder, natural feather wrap up in attached, feather sphere sizing and baking step, complete feather sphere
Preparation;It is as follows:
(1)The pre-treatment of natural feather:Natural feather is cleaned, the natural feather after cleaning is placed in buck and is impregnated, heats boiling,
Then it air-dries for use;
(2)The compression of natural feather:Natural feather after air-drying is placed in the compression groove that feather sphere is prepared in dedicated unit, cylinder is passed through
The compression of natural feather is carried out, is then discharged by exporting a;
(3)The preparation of water-soluble binder:By polyacrylamide, formaldehyde, neck dibatyl phithalate, poly- diethanol, polyethylene
Alcohol formal, high energy refined fish oil, hydrochloric acid and deionized water are prepared, and specific mass percent is polyacrylamide 7%-
15%, formaldehyde 10%-30%, neck dibatyl phithalate 2%-10%, poly- diethanol 8%-15%, polyvinyl formal 6%-20%, height
It can refined fish oil 2%-5%, hydrochloric acid 1%-5% and deionized water 15%-30%;
(4)Wrapping up in for natural feather is attached:It by natural feather by the package of water-soluble binder, is moved downward by channel, then passes through cutting
Cutter is cut;
(5)The sizing of feather sphere:Feather sphere after the completion of cutting is passed through fixed slot by the brushing water-soluble binder on fixed slot
Sizing treatment so that feather sphere is more complete round and smooth, and the water-soluble binder on fixed slot can complete cutting tool
Cut surface it is compound;
(6)Drying:The feather sphere in fixed slot is subjected to drying and processing by drying pipe, is then taken feather sphere by exporting b
Go out, completes the preparation of feather sphere.
Further, the step(1)In the alkaline soak time be 60-66h, the boiling temperature be 120-140 DEG C.
The present invention has the beneficial effect that:
(1)The present invention by compression set, wrap up in adsorption device and drying unit and realize and wrap up natural feather by adhesive, so
The natural feather spherical structure for becoming spheroiding after cutting, drying afterwards, is convenient for the preparation of later stage down jackets clothes.
(2)The present invention installs fixed slot by installing drying pipe inside conveyer belt, in the outer end of conveyer belt, by fixed
Type groove realizes integral forming and the drying of entire sphere, is then expelled directly out by exporting b, obtains required feather sphere.
(3)The present invention installs baffle by the upper end in channel, convenient for that will export the natural feather compressed in a by two
The baffle of side realizes the limitation of position, and to by channel, complete the package of adhesive, adhesive is placed in flux bath, leads to
Cross package of the baffle side realization to natural feather.
(4)The present invention prepares dedicated unit by using feather sphere, can be done directly the preparation of feather sphere, preparation method
Simply, filling natural feather is more convenient.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, below in conjunction with specific implementation mode pair
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are only to explain the present invention, and
It is not used in the restriction present invention.
As shown in Figure 1 the overall structure diagram of dedicated unit is prepared for feather sphere, a kind of feather sphere prepares dedicated unit,
Including rack, compression set 1, wrap up in adsorption device 2 and drying unit 3, compression set 1, to wrap up in adsorption device 2 and drying unit 3 fixed
In rack, compression set 1 is fixedly mounted on the upper end for wrapping up in adsorption device 2, and drying unit 3, which is fixedly mounted on, wraps up in adsorption device
2 lower end;
Compression set 1 includes cylinder 11, compression groove 12, import 13 and outlet a14, and compression groove 12 is a U-type groove structure, U-type groove
12 side end of compression groove of structure offers an import 13, and 12 bottom end of compression groove of U-type groove structure offers an outlet a14,
Cylinder 11 includes cylinder body and piston, and the width of piston is consistent with the width of compression groove 12.
It includes flux bath 21, channel 22, baffle 23 and cutting tool 24 to wrap up in adsorption device 2, and flux bath 21 is U-shaped structure, is led to
Road 22 is installed with baffle 23, channel at left and right sides of the bottom end of the flux bath 21 of U-shaped structure, the upper end in channel 22
22 bottom end side is installed with cutting tool 24, and cutting tool 24 realizes the work(of timing cutting by timing controller
Effect, it is ensured that the size cut every time is consistent.
Baffle 23 is flat rectangular body structure, and the baffle 23 of flat rectangular body structure passes through ball-type hinge and 22 upper end of channel
Portion both sides are fixedly connected.The present invention installs baffle 23 by the upper end in channel 22, is compressed convenient for that will export in a14
The natural feather arrived realizes the limitation of position by the baffle 23 of both sides, to by channel, complete the package of adhesive, adhesive
It is placed in flux bath 21, the package to natural feather is realized by 23 side of baffle.
Drying unit 3 includes shell 31 and drying transmission device, and drying transmission device is symmetrically mounted on 31 inner end of shell,
Drying transmission device includes that conveyer belt 32, drying pipe 33 and fixed slot 34, fixed slot 34 are fixedly mounted on conveyer belt 32, is transmitted
32 inner end of band is installed with drying pipe 33, and fixed slot 34 is semi-circular recesses, and symmetrical two semi-circular recesses constitute one
A circle fixed slot 34, the bottom end of shell 31 is further opened with an outlet b35.The present invention is dried by being installed inside conveyer belt 32
Main pipe 33, in the outer end of conveyer belt 32, installation fixed slot 34 realizes integral forming and the baking of entire sphere by fixed slot 34
It is dry, it is then expelled directly out by exporting b35, obtains required feather sphere.
The present invention by compression set 1, wrap up in adsorption device 2 and drying unit 3 and realize and wrap natural feather by adhesive
It wraps up in, then becomes the natural feather spherical structure of spheroiding after cutting, drying, be convenient for the preparation of later stage down jackets clothes.
A kind of preparation method of feather sphere, by the pre-treatment of natural feather, the compression of natural feather, the preparation of water-soluble binder,
Wrapping up in for natural feather be attached, feather sphere sizing and baking step, completes the preparation of feather sphere;It is as follows:
(1)The pre-treatment of natural feather:Natural feather is cleaned, the natural feather after cleaning is placed in buck and is impregnated, heats boiling,
Then it air-dries for use, the alkaline soak time is 60-66h, and boiling temperature is 120-140 DEG C;
(2)The compression of natural feather:Natural feather after air-drying is placed in the compression groove 12 that feather sphere is prepared in dedicated unit, gas is passed through
Cylinder 11 carries out the compression of natural feather, is then discharged by exporting a14;
(3)The preparation of water-soluble binder:By polyacrylamide, formaldehyde, neck dibatyl phithalate, poly- diethanol, polyethylene
Alcohol formal, high energy refined fish oil, hydrochloric acid and deionized water are prepared, and specific mass percent is polyacrylamide 7%-
15%, formaldehyde 10%-30%, neck dibatyl phithalate 2%-10%, poly- diethanol 8%-15%, polyvinyl formal 6%-20%, height
It can refined fish oil 2%-5%, hydrochloric acid 1%-5% and deionized water 15%-30%;
(4)Wrapping up in for natural feather is attached:By natural feather by the package of water-soluble binder, moved downward by channel 22, then by cutting
Cutter tool 24 is cut;
(5)The sizing of feather sphere:The brushing water-soluble binder on fixed slot 34, by the feather sphere after the completion of cutting by sizing
The sizing treatment of slot 34 so that feather sphere is more complete round and smooth, and the water-soluble binder on fixed slot 34 can be completed to cut
Cutter has the compound of 24 cut surface;
(6)Drying:The feather sphere in fixed slot 34 is subjected to drying and processing by drying pipe 33, then by exporting b35 by plumage
Bobbles takes out, and completes the preparation of feather sphere.
Embodiment 1
A kind of preparation method of feather sphere, by the pre-treatment of natural feather, the compression of natural feather, the preparation of water-soluble binder, natural feather
Wrap up in attached, feather sphere sizing and baking step, complete the preparation of feather sphere;It is as follows:
(1)The pre-treatment of natural feather:Natural feather is cleaned, the natural feather after cleaning is placed in buck and is impregnated, heats boiling,
Then it air-dries for use, the alkaline soak time is 60h, and boiling temperature is 120 DEG C;
(2)The compression of natural feather:Natural feather after air-drying is placed in the compression groove 12 that feather sphere is prepared in dedicated unit, gas is passed through
Cylinder 11 carries out the compression of natural feather, is then discharged by exporting a14;
(3)The preparation of water-soluble binder:By polyacrylamide, formaldehyde, neck dibatyl phithalate, poly- diethanol, polyethylene
Alcohol formal, high energy refined fish oil, hydrochloric acid and deionized water are prepared, and specific mass percent is polyacrylamide 10%, first
Aldehyde 20%, neck dibatyl phithalate 8%, poly- diethanol 12%, polyvinyl formal 15%, high energy refined fish oil 5%, hydrochloric acid 2%
With deionized water 28%;
(4)Wrapping up in for natural feather is attached:By natural feather by the package of water-soluble binder, moved downward by channel 22, then by cutting
Cutter tool 24 is cut;
(5)The sizing of feather sphere:The brushing water-soluble binder on fixed slot 34, by the feather sphere after the completion of cutting by sizing
The sizing treatment of slot 34 so that feather sphere is more complete round and smooth, and the water-soluble binder on fixed slot 34 can be completed to cut
Cutter has the compound of 24 cut surface;
(6)Drying:The feather sphere in fixed slot 34 is subjected to drying and processing by drying pipe 33, then by exporting b35 by plumage
Bobbles takes out, and completes the preparation of feather sphere.
Embodiment 2
A kind of preparation method of feather sphere, by the pre-treatment of natural feather, the compression of natural feather, the preparation of water-soluble binder, natural feather
Wrap up in attached, feather sphere sizing and baking step, complete the preparation of feather sphere;It is as follows:
(1)The pre-treatment of natural feather:Natural feather is cleaned, the natural feather after cleaning is placed in buck and is impregnated, heats boiling,
Then it air-dries for use, the alkaline soak time is 66h, and boiling temperature is 140 DEG C;
(2)The compression of natural feather:Natural feather after air-drying is placed in the compression groove 12 that feather sphere is prepared in dedicated unit, gas is passed through
Cylinder 11 carries out the compression of natural feather, is then discharged by exporting a14;
(3)The preparation of water-soluble binder:By polyacrylamide, formaldehyde, neck dibatyl phithalate, poly- diethanol, polyethylene
Alcohol formal, high energy refined fish oil, hydrochloric acid and deionized water are prepared, and specific mass percent is polyacrylamide 15%, first
Aldehyde 25%, neck dibatyl phithalate 5%, poly- diethanol 10%, polyvinyl formal 15%, high energy refined fish oil 4%, hydrochloric acid 1%
With deionized water 25%;
(4)Wrapping up in for natural feather is attached:By natural feather by the package of water-soluble binder, moved downward by channel 22, then by cutting
Cutter tool 24 is cut;
(5)The sizing of feather sphere:The brushing water-soluble binder on fixed slot 34, by the feather sphere after the completion of cutting by sizing
The sizing treatment of slot 34 so that feather sphere is more complete round and smooth, and the water-soluble binder on fixed slot 34 can be completed to cut
Cutter has the compound of 24 cut surface;
(6)Drying:The feather sphere in fixed slot 34 is subjected to drying and processing by drying pipe 33, then by exporting b35 by plumage
Bobbles takes out, and completes the preparation of feather sphere.
Embodiment 3
A kind of preparation method of feather sphere, by the pre-treatment of natural feather, the compression of natural feather, the preparation of water-soluble binder, natural feather
Wrap up in attached, feather sphere sizing and baking step, complete the preparation of feather sphere;It is as follows:
(1)The pre-treatment of natural feather:Natural feather is cleaned, the natural feather after cleaning is placed in buck and is impregnated, heats boiling,
Then it air-dries for use, the alkaline soak time is 63h, and boiling temperature is 130 DEG C;
(2)The compression of natural feather:Natural feather after air-drying is placed in the compression groove 12 that feather sphere is prepared in dedicated unit, gas is passed through
Cylinder 11 carries out the compression of natural feather, is then discharged by exporting a14;
(3)The preparation of water-soluble binder:By polyacrylamide, formaldehyde, neck dibatyl phithalate, poly- diethanol, polyethylene
Alcohol formal, high energy refined fish oil, hydrochloric acid and deionized water are prepared, and specific mass percent is polyacrylamide 8%, first
Aldehyde 27%, neck dibatyl phithalate 10%, poly- diethanol 10%, polyvinyl formal 10%, high energy refined fish oil 3%, hydrochloric acid 2%
With deionized water 30%;
(4)Wrapping up in for natural feather is attached:By natural feather by the package of water-soluble binder, moved downward by channel 22, then by cutting
Cutter tool 24 is cut;
(5)The sizing of feather sphere:The brushing water-soluble binder on fixed slot 34, by the feather sphere after the completion of cutting by sizing
The sizing treatment of slot 34 so that feather sphere is more complete round and smooth, and the water-soluble binder on fixed slot 34 can be completed to cut
Cutter has the compound of 24 cut surface;
(6)Drying:The feather sphere in fixed slot 34 is subjected to drying and processing by drying pipe 33, then by exporting b35 by plumage
Bobbles takes out, and completes the preparation of feather sphere.
The present invention prepares dedicated unit by using feather sphere, can be done directly the preparation of feather sphere, preparation method letter
Single, filling natural feather is more convenient.
The above is merely illustrative of the technical solution of the present invention and unrestricted, and those of ordinary skill in the art are to this hair
The other modifications or equivalent replacement that bright technical solution is made, as long as it does not depart from the spirit and scope of the technical scheme of the present invention,
It is intended to be within the scope of the claims of the invention.
Claims (6)
1. a kind of feather sphere prepares dedicated unit, it is characterised in that:Including rack, compression set, adsorption device and drying unit are wrapped up in,
The compression set wraps up in adsorption device and drying unit is fixedly mounted in rack, the compression set be fixedly mounted on wrap up in it is attached
The upper end of device, the drying unit are fixedly mounted on the lower end for wrapping up in adsorption device;
The compression set includes cylinder, compression groove, inlet and outlet a, and the compression groove is a U-type groove structure, the U-type groove
The compression groove side end of structure offers an import, and the compression groove bottom end of the U-type groove structure offers an outlet a, described
Cylinder includes cylinder body and piston, and the width of the piston is consistent with the width of compression groove.
2. a kind of feather sphere according to claim 1 prepares dedicated unit, it is characterised in that:The adsorption device of wrapping up in includes molten
Agent slot, channel, baffle and cutting tool, the flux bath are U-shaped structure, and the channel is through the bottom of the flux bath of U-shaped structure
The upper end left and right sides of end, the channel is installed with baffle, and the bottom end side in the channel, which is installed with, cuts
Cutter has.
3. a kind of feather sphere according to claim 2 prepares dedicated unit, it is characterised in that:The baffle is flat rectangular
The baffle of body structure, the flat rectangular body structure is fixedly connected by ball-type hinge and channel upper end both sides.
4. a kind of feather sphere according to claim 1 prepares dedicated unit, it is characterised in that:The drying unit includes shell
Body and drying transmission device, the drying transmission device are symmetrically mounted on shell inner end, and the drying transmission device includes passing
Band, drying pipe and fixed slot, the fixed slot is sent to be fixedly mounted on a moving belt, the conveyer belt inner end is installed with baking
Main pipe, the fixed slot are semi-circular recesses, and symmetrical two semi-circular recesses constitute a round fixed slot, the shell
The bottom end of body is further opened with an outlet b.
5. a kind of preparation method of feather sphere as described in claim 1, it is characterised in that:By the pre-treatment of natural feather, natural feather
Compression, the preparation of water-soluble binder, natural feather wrap up in attached, feather sphere sizing and baking step, complete the preparation of feather sphere;
It is as follows:
(1)The pre-treatment of natural feather:Natural feather is cleaned, the natural feather after cleaning is placed in buck and is impregnated, heats boiling,
Then it air-dries for use;
(2)The compression of natural feather:Natural feather after air-drying is placed in the compression groove that feather sphere is prepared in dedicated unit, cylinder is passed through
The compression of natural feather is carried out, is then discharged by exporting a;
(3)The preparation of water-soluble binder:By polyacrylamide, formaldehyde, neck dibatyl phithalate, poly- diethanol, polyethylene
Alcohol formal, high energy refined fish oil, hydrochloric acid and deionized water are prepared, and specific mass percent is polyacrylamide 7%-
15%, formaldehyde 10%-30%, neck dibatyl phithalate 2%-10%, poly- diethanol 8%-15%, polyvinyl formal 6%-20%, height
It can refined fish oil 2%-5%, hydrochloric acid 1%-5% and deionized water 15%-30%;
(4)Wrapping up in for natural feather is attached:It by natural feather by the package of water-soluble binder, is moved downward by channel, then passes through cutting
Cutter is cut;
(5)The sizing of feather sphere:Feather sphere after the completion of cutting is passed through fixed slot by the brushing water-soluble binder on fixed slot
Sizing treatment so that feather sphere is more complete round and smooth, and the water-soluble binder on fixed slot can complete cutting tool
Cut surface it is compound;
(6)Drying:The feather sphere in fixed slot is subjected to drying and processing by drying pipe, is then taken feather sphere by exporting b
Go out, completes the preparation of feather sphere.
6. a kind of preparation method of feather sphere according to claim 5, it is characterised in that:The step(1)In buck
Soaking time is 60-66h, and the boiling temperature is 120-140 DEG C.
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CN201810273032.7A CN108360265B (en) | 2018-03-29 | 2018-03-29 | Special device for preparing down balls and preparation method of down balls |
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CN201810273032.7A CN108360265B (en) | 2018-03-29 | 2018-03-29 | Special device for preparing down balls and preparation method of down balls |
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CN108360265B CN108360265B (en) | 2020-03-20 |
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Cited By (2)
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CN108486901A (en) * | 2018-03-29 | 2018-09-04 | 江苏工程职业技术学院 | A kind of feather sphere prepares dedicated unit |
CN113638234A (en) * | 2021-08-23 | 2021-11-12 | 高梵(浙江)信息技术有限公司 | Preparation device and method of down balls |
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DE4319837A1 (en) * | 1992-05-26 | 1994-02-03 | Leopold Jungbauer | Washer for bed-feathers, down and fibres - introducing compressed air into vertical syphon-type pipe in centre of tank to circulate wash water |
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CN108486901A (en) * | 2018-03-29 | 2018-09-04 | 江苏工程职业技术学院 | A kind of feather sphere prepares dedicated unit |
CN113638234A (en) * | 2021-08-23 | 2021-11-12 | 高梵(浙江)信息技术有限公司 | Preparation device and method of down balls |
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