CN108477552B - Potato product production line - Google Patents
Potato product production line Download PDFInfo
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- CN108477552B CN108477552B CN201810523822.6A CN201810523822A CN108477552B CN 108477552 B CN108477552 B CN 108477552B CN 201810523822 A CN201810523822 A CN 201810523822A CN 108477552 B CN108477552 B CN 108477552B
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- cutting
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- pneumatic
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 235000013573 potato product Nutrition 0.000 title claims abstract description 15
- 238000005520 cutting process Methods 0.000 claims abstract description 123
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 63
- 239000000463 material Substances 0.000 claims abstract description 56
- 238000004140 cleaning Methods 0.000 claims abstract description 49
- 239000002994 raw material Substances 0.000 claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 19
- 238000004062 sedimentation Methods 0.000 claims abstract description 15
- 238000004064 recycling Methods 0.000 claims abstract description 4
- 238000007599 discharging Methods 0.000 claims abstract 4
- 238000000926 separation method Methods 0.000 claims description 48
- 238000012546 transfer Methods 0.000 claims description 42
- 238000003756 stirring Methods 0.000 claims description 38
- 239000002699 waste material Substances 0.000 claims description 21
- 239000007921 spray Substances 0.000 claims description 15
- 238000003860 storage Methods 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 10
- 238000005507 spraying Methods 0.000 claims description 10
- 238000011084 recovery Methods 0.000 claims description 6
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 238000012545 processing Methods 0.000 abstract description 19
- 244000061456 Solanum tuberosum Species 0.000 abstract description 16
- 235000002595 Solanum tuberosum Nutrition 0.000 abstract description 16
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000000465 moulding Methods 0.000 description 10
- 239000000047 product Substances 0.000 description 9
- 239000000203 mixture Substances 0.000 description 8
- 229920002472 Starch Polymers 0.000 description 6
- 239000008107 starch Substances 0.000 description 6
- 235000019698 starch Nutrition 0.000 description 6
- 238000005406 washing Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 5
- 238000011161 development Methods 0.000 description 4
- 235000012015 potatoes Nutrition 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005086 pumping Methods 0.000 description 3
- 235000002678 Ipomoea batatas Nutrition 0.000 description 2
- 244000017020 Ipomoea batatas Species 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000013019 agitation Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 235000016709 nutrition Nutrition 0.000 description 2
- 230000035764 nutrition Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000010298 pulverizing process Methods 0.000 description 2
- 240000003183 Manihot esculenta Species 0.000 description 1
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 1
- 235000005911 diet Nutrition 0.000 description 1
- 230000000378 dietary effect Effects 0.000 description 1
- 235000013325 dietary fiber Nutrition 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 235000013575 mashed potatoes Nutrition 0.000 description 1
- 239000002366 mineral element Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 235000013606 potato chips Nutrition 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical class [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/10—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops
- A23L19/12—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops of potatoes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
- A23N12/023—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching for washing potatoes, apples or similarly shaped vegetables or fruit
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/02—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/18—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like
- B26D3/20—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like using reciprocating knives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0608—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by pushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Crushing And Pulverization Processes (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention provides a potato product production line which comprises a raw material pre-cutting system, a pre-cutting material transferring system, a modeling system and a cleaning tank which are sequentially and continuously arranged, wherein the discharging end of the raw material pre-cutting system is connected with the feeding end of the pre-cutting material transferring system through a first conveying device, the pre-cutting material transferring system is connected with the cleaning tank through a second conveying device, the feeding end of the second conveying device is positioned below the discharging end of the first conveying device, a transferring mechanism for transferring materials on the first conveying device to the second conveying device is arranged in the pre-cutting material transferring system, the potato product production line further comprises a sedimentation system, the inlet end of the sedimentation system is connected with the cleaning tank through a pipeline, and the outlet end of the sedimentation system is connected with the cleaning tank through a return pipe. The beneficial effects are that: providing new potato root tuber processing types, such as regular round balls, ellipses and simple modeling products; the processing excess materials are comprehensively utilized, so that the emission pollution is reduced, and the utilization rate of raw materials is improved; and recycling the water resource.
Description
Technical Field
The invention relates to the field of potato processing and utilizing equipment, in particular to a potato product production line.
Background
The potato crops are rich in nutrition, rich in starch, dietary fiber, vitamins, mineral elements and other components, and make important contributions in improving the dietary nutrition structure of residents, improving the health quality of the residents, guaranteeing the national food safety and the like, and the development of the potato processing industry has irreplaceable effects in promoting the continuous synergism of Chinese agriculture, the continuous income increase of peasants and the sustainable development of modern agriculture.
At present, the planting area and yield of potatoes (sweet potatoes and potatoes) in China are the first world, but the processing proportion is relatively low, and the development level of the processing industry is different from that of developed countries abroad to a certain extent. Taking potatoes as an example, the processing technology of developed countries such as Europe and America is advanced, the processing proportion of the potatoes is up to 80%, related foods are visible everywhere, and mainly comprise potato strips, mashed potatoes, dehydrated potato chips (mashed, strips), potato whole flour and the like, and the production process and matched equipment of various potato foods are very mature.
Meanwhile, when the tuber crops are processed and utilized, the tuber crops are often subjected to larger raw material loss due to the influence of browning, and particularly, if processing excess materials are not consumed in time, the tuber crops can be quickly decomposed and deteriorated, so that the tuber crops are wasted, and the environment is polluted, and therefore, the tuber crops are particularly important to the utilization of the processing excess materials.
In order to reduce the gap between the processing technology and the processing technology of developed countries abroad, the method is also important to upgrade products and production equipment for the development of the processing industry of tuber crops in China.
Disclosure of Invention
The invention provides a potato product production line, and provides a new potato product form: the potato balls or other modeling potato products and equipment required by processing the potato balls or other modeling potato products are processed and utilized in situ, and meanwhile, the waste of raw materials is reduced.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The utility model provides a potato product production line, including the raw materials precut system that arranges in proper order, precut material transfer system and wash the pond, wherein, the discharge end of raw materials precut system is connected with the pan feeding end of precut material transfer system through first conveyer, precut material transfer system is connected with the wash pond through second conveyer, the pan feeding end of second conveyer is located the below of the discharge end of first conveyer, be provided with the transfer mechanism on transferring the material on the first conveyer to the second conveyer in the precut material transfer system, be provided with molding system on the second conveyer, still include sedimentation system, the entry end of this sedimentation system is connected with the wash pond through the pipeline, the exit end of sedimentation system is connected with the wash pond through the back flow.
According to the technical scheme, the raw material pre-cutting system is used for cutting raw materials into square block blanks, the square block blanks are transferred onto the second conveying device through the pre-cutting material transferring system by the first conveying device, the square block blanks are processed into product blanks through the modeling system on the second conveying device, and the product blanks are continuously transferred to the cleaning pool through the second conveying device for cleaning, so that a final product is obtained.
Further, the raw material pre-cutting system comprises a vertically arranged cutting cylinder and a funnel-shaped feeding hopper arranged at the upper opening end of the cutting cylinder, the small end of the feeding hopper extends into the cutting cylinder, the large end of the feeding hopper is connected with a cylinder through three brackets, the piston of the cylinder faces the cutting cylinder, one end of the bracket is connected with a cylinder base, and the other end of the bracket is connected with a triangular support which forms a cylinder at the large end of the feeding hopper; a cutting pipe is vertically arranged on the inner wall of the cutting cylinder, and the upper end of the cutting pipe is positioned right below the feeding hopper;
The cutting tube also comprises a cutter (driven by a motor) inserted into the cutting tube in the horizontal direction, and the cutter is positioned below the cutting tube; the cutting cylinder is provided with a cutting residue outlet; particularly, when the cutter moves to the position right below the cutting tube, the upper end face of the cutter is parallel to the lower end face of the cutting tube and a certain gap exists between the upper end face of the cutter and the lower end face of the cutting tube, so that the middle strip-shaped blank from the cutting cylinder can be smoothly cut into square block-shaped blanks; in particular, the upper end of the cutting tube is provided with a vertical cutting part which extends towards the small end of the feed hopper; in particular, the cylinder can push the material in the feed hopper towards the cutting tube in the cutting drum.
Further, the pre-cut material transfer system comprises a vertically arranged mounting cylinder;
The first conveying device comprises a pair of guide rails, two ends of which are respectively horizontally inserted into the cutting cylinder and the mounting cylinder, and the guide rails are positioned below the cutter; a transfer frame is slidably arranged between the guide rails, and a baffle plate which is opened downwards is hinged at the bottom of the transfer frame;
Wherein, the cutting cylinder and the mounting cylinder are provided with through holes for the transfer frame to pass in and out; the lower end of the mounting cylinder is provided with a through hole for the baffle to be opened downwards; specifically, after the strip-shaped blank is cut off by a cutter, the square-shaped blank enters a transfer frame below and is transferred into a mounting cylinder; in particular, in the initial state, the shutter is in the closed state, the shutter is hinged with a strong force, and the square blank cannot be opened when entering.
Further, the second conveying device comprises a conveying belt, one end of the conveying belt is positioned right below the through hole at the lower end of the mounting cylinder, and the other end of the conveying belt extends to the upper part of the cleaning pool; the transfer mechanism comprises a plurality of positioning plates which are equidistantly arranged on the conveying belt, the transfer mechanism further comprises an air cylinder which is arranged at the upper opening end of the installation cylinder through three brackets, the piston of the air cylinder faces the lower end of the installation cylinder, one end of each bracket is connected with the air cylinder, and the other end of each bracket is connected with the inner wall of the installation cylinder to form a triangular support for the air cylinder; in order to ensure that the conveyer belt works normally in an environment with a large amount of liquid, the conveyer belt adopts a stainless steel chain plate type structure; in particular, the air cylinder on the mounting cylinder can push the baffle to be opened downwards, so that the square blanks in the transfer frame can be transferred to the conveying belt through the through hole on the mounting cylinder; in particular, the positioning plates are arranged to better receive square blanks from the transfer frame, and the equidistant arrangement of the square blanks can more conveniently control the system of the production line; in particular, the chain plate structure does not block the downward flow of processing residues and liquid on the conveyor belt, so that the conveyor belt can be kept in a clean state.
Further, the molding system comprises two upright posts positioned on two sides of the middle section of the conveying belt, the lower ends of the upright posts are vertically erected on the ground, the upper ends of the upright posts are higher than the conveying belt, two molding mechanisms which are close to each other are arranged on the parts, higher than the conveying belt, of the two upright posts, and the two molding mechanisms can be close to or far away from each other on the conveying belt.
Further, the modeling mechanism comprises a clamping block, the clamping block is connected with a piston of an air cylinder, and the air cylinder is arranged on the upright post; the opposite sides of the two clamping blocks are concavely provided with mounting cavities, a plurality of pneumatic needles driven by pneumatic assemblies are horizontally arranged in the mounting cavities, and the pneumatic needles are arranged in regular rows and columns; particularly, after the two clamping blocks are relatively moved and folded, the respective mounting cavities of the two clamping blocks form a new blank accommodating cavity, and the initial state of the pneumatic puncture needle does not influence the blank accommodating cavity to be filled with square blanks;
The pneumatic assembly comprises a pneumatic source and a plurality of output hoses connected with the pneumatic source, and the output hoses also penetrate through the clamping blocks to be connected with the pneumatic puncture needles; the output hose is provided with a control valve for controlling the opening and closing of the output hose, and particularly, the control valve can control the moving distance and speed of each pneumatic puncture needle through a pneumatic source;
The clamping block is also provided with a spray gun connected with a high-pressure water source, the spray gun nozzle extends into the mounting cavity, and the spray gun is connected with the high-pressure water source to flush blanks in the clamping block at high pressure.
Further, the sedimentation system comprises a stirring tank, a primary separation tank and a secondary separation tank, wherein the stirring tank is connected with the cleaning tank through a pipeline (a water pump is arranged on the stirring tank, the inlet end of the water pump is connected with the cleaning tank, the outlet end of the water pump is connected with the stirring tank), and the secondary separation tank is connected with the cleaning tank through a return pipe (a water pump is arranged on the secondary separation tank, the inlet end of the water pump is connected with the secondary separation tank, and the outlet end of the water pump is connected with the cleaning tank); the primary separation tank is positioned in the secondary separation tank, and the upper end of the primary separation tank is higher than the secondary separation tank; the stirring tank is positioned in the primary separation tank, and the upper end of the stirring tank is higher than the primary separation tank, in particular, the mixture is fully kept still in the primary separation tank and the secondary separation tank so that starch in the mixture is settled; the stirrer is arranged in the stirring tank, in particular, the stirrer is arranged to increase the turbulence degree of the substances in the stirring tank, and the mixture from the pulverizer and the cleaning tank can be fully mixed.
Further, in order to process and utilize the production waste of the production line, the production line further comprises a waste recovery system, the waste recovery system comprises a receiving plate arranged below the second conveying device, one end of the receiving plate is arranged on the two upright posts, the other end of the receiving plate extends to the upper part of the cleaning tank, one end, connected with the upright posts, of the receiving plate is higher than the end, connected with the upright posts, of the receiving plate, and the receiving plate extends to one end of the cleaning tank;
the waste recycling system also comprises a pulverizer, wherein the inlet end of the pulverizer is connected with the cutting waste outlet through a pipeline, and the outlet end of the pulverizer is connected with the stirring tank through a pipeline; the inlet end of the pulverizer is also connected with the cleaning tank through a pipeline (a water pump is arranged on the pulverizer, the inlet end of the water pump is connected with the cleaning tank, and the outlet end of the water pump is connected with the pulverizer); particularly, the water pump connected with the stirring tank can pump water in the cleaning tank into the stirring tank, the water pump connected with the secondary separation tank can pump water in the secondary separation tank into the cleaning tank, and the water pump connected with the pulverizer can pump water in the cleaning tank into the pulverizer to improve the pulverizing efficiency; more importantly, the three water pumps are arranged, so that water in the cleaning pool can be recycled, and the waste of water resources is reduced.
Further, a vibrating ring is arranged between the feeding hopper and the cutting cylinder, the upper end of the vibrating ring is opposite to the small end of the feeding hopper, and the lower end of the vibrating ring is opposite to the upper end of the cutting tube.
Further, a cutting residual material temporary storage cavity is arranged between the cutting cylinder and the cutting pipe, and the cutting residual material temporary storage cavity is communicated with a cutting residual material outlet and a pulverizer; the cutting cylinder is also provided with a water spraying pipe, the outlet end of the water spraying pipe extends into the temporary storage cavity, and particularly, the water spraying pipe is higher than the cutting waste outlet, so that water from the water spraying pipe can smoothly wash the cutting waste to the cutting waste outlet.
Compared with the prior art, the invention has the following beneficial effects:
1) Provides a new potato root tuber processing type: by controlling the moving distance of the pneumatic puncture needle and combining high-pressure water impact, cleaning and the like, products with different shapes such as regular balls, ellipses and simple modeling products can be processed;
2) Meanwhile, the processing residual materials are comprehensively utilized, and starch in the residual materials is separated in a physical separation mode, so that the emission pollution is reduced, and the utilization rate of raw materials is improved;
3) The water resource is recycled, and the waste of the resource and the pollution of the wastewater discharge to the environment are reduced.
Drawings
FIG. 1 is a top view of an embodiment of the present invention;
FIG. 2 is a schematic view of a cutting drum and feed hopper in an embodiment of the invention;
FIG. 3 is a schematic view of a mounting cartridge in an embodiment of the invention;
FIG. 4 is a top view of a modeling system and conveyor belt in accordance with an embodiment of the present invention;
FIG. 5 is a schematic view of the arrangement of the pneumatic lancet according to an embodiment of the present invention.
Reference numerals in the drawings of the specification include: the cleaning tank 1, a pipeline 2, a return pipe 3, a cutting cylinder 4, a feed hopper 5, a bracket 6, a cutting pipe 7, a cutter 8, a residue outlet 9, a vertical cutting part 10, a mounting cylinder 11, a guide rail 12, a transfer frame 13, a baffle 14, a conveying belt 15, a positioning plate 16, a stand column 17, a clamping block 18, a cylinder 19, a pneumatic puncture needle 20, a spray gun 21, a stirring tank 22, a primary separation tank 23, a secondary separation tank 24, a water pump 25, a pulverizer 26, a stirrer 27, a material receiving plate 28, a vibration ring 29, a residue temporary storage cavity 30 and a spray pipe 31.
Detailed Description
As shown in fig. 1-5, this embodiment provides a potato product production line, including the raw materials precut system that arranges in succession in proper order, precut material transfer system and wash pond 1, wherein, the discharge end of raw materials precut system is connected with the pan feeding end of precut material transfer system through first conveyer, precut material transfer system is connected with wash pond 1 through second conveyer, the pan feeding end of second conveyer is located the below of the discharge end of first conveyer, be provided with the transfer mechanism on transferring the material on the first conveyer to the second conveyer in the precut material transfer system, be provided with molding system on the second conveyer, still include sedimentation system, the entry end of this sedimentation system is connected with wash pond 1 through pipeline 2, the exit end of sedimentation system is connected with wash pond 1 through back flow 3.
In the above embodiment, the raw material pre-cutting system is used for cutting raw materials into square blanks, the first conveying device transfers the square blanks to the second conveying device through the pre-cutting material transferring system, the square blanks are processed into product blanks on the second conveying device through the molding system, and the product blanks are continuously transferred to the cleaning tank 1 through the second conveying device for cleaning, so that a final product is obtained.
Preferably, the raw material pre-cutting system comprises a vertically arranged cutting cylinder 4 and a funnel-shaped feeding hopper 5 arranged at the upper opening end of the cutting cylinder 4, wherein the small end of the feeding hopper 5 extends into the cutting cylinder 4, the large end of the feeding hopper 5 is connected with a cylinder 19 through three brackets 6, the piston of the cylinder 19 faces the cutting cylinder 4, one end of each bracket 6 is connected with the base of the cylinder 19, and the other end of each bracket 6 is connected with a triangular support (stability is improved) forming the cylinder 19 at the large end of the feeding hopper 5; a cutting pipe 7 is vertically arranged on the inner wall of the cutting cylinder 4, and the upper end of the cutting pipe 7 is positioned right below the feed hopper 5;
And a cutter 8 inserted into the cutter drum 4 in a horizontal direction (the cutter 8 is driven by a motor (not shown)), the cutter 8 being located under the cutting tube 7; the cutting cylinder 4 is provided with a cutting residue outlet 9; in particular, when the cutter 8 moves to the position just below the cutting tube 7, the upper end face of the cutter 8 is parallel to the lower end face of the cutting tube 7 with a certain gap, so that the intermediate long blank from the cutting cylinder 4 can be smoothly cut into square blanks; in particular, the upper end of the cutting tube 7 is provided with a vertical cutting portion 10 which extends towards the small end of the feed hopper 5; in particular, the cylinder 19 is able to push the material in the feed hopper 5 towards the cutting tube 7 in the cutting cylinder 4 (in the initial state, the cylinder 19 piston is in the feed hopper 5, and when there is material below it and one end of the material is to enter the cutting cylinder 4, the cylinder 19 piston pushes the material downwards towards the free end of the material below the cylinder 19 piston, thus pushing the material towards the cutting cylinder 4).
Preferably, the pre-cut transfer system comprises a vertically arranged mounting drum 11;
the first conveying device comprises a pair of guide rails 12 with two ends respectively horizontally inserted into the cutting cylinder 4 and the mounting cylinder 11, and the guide rails 12 are positioned below the cutter 8; a transfer frame 13 is slidably arranged between the guide rails 12, and a baffle 14 which is opened downwards is hinged to the bottom of the transfer frame 13;
wherein, the cutting cylinder 4 and the mounting cylinder 11 are provided with through holes (not shown) for the transfer frame 13 to enter and exit; the lower end of the mounting cylinder 11 is provided with a through hole (not shown) for the baffle 14 to be opened downwards; specifically, after the strip-shaped blank is cut by the cutter 8, the square-block-shaped blank enters a transfer frame 13 below and is transferred into the mounting cylinder 11; in particular, in the initial condition, the shutter 14 is closed and the shutter 14 is hinged with a high degree of force, the square blank entering does not cause it to be opened.
Preferably, the second conveying device comprises a conveying belt 15, one end of which is positioned right below the through hole at the lower end of the mounting cylinder 11, and the other end of which extends to the upper part of the cleaning tank 1; the transfer mechanism comprises a plurality of positioning plates 16 which are equidistantly arranged on the conveying belt 15, the transfer mechanism also comprises an air cylinder 19 which is arranged at the upper opening end of the installation cylinder 11 through three brackets 6, the piston of the air cylinder 19 faces the lower end of the installation cylinder 11, one end of each bracket 6 is connected with the air cylinder 19, the other end of each bracket 6 is connected with the inner wall of the installation cylinder 11 to form a triangular support (improving stability) for the air cylinder 19, and in particular, square blanks are conveyed from the first conveying device to the second conveying device through the action of the air cylinder 19; in order to ensure that the conveyer belt 15 works normally in an environment where a large amount of liquid exists, the conveyer belt 15 adopts a stainless steel chain plate type structure; specifically, the air cylinder 19 on the mounting cylinder 11 can push the baffle 14 to open downwards, so that the square blanks in the transfer frame 13 are transferred onto the conveyor belt 15 through the through holes on the mounting cylinder 11 (in an initial state, the piston of the air cylinder 19 on the mounting cylinder 11 is positioned at the upper end of the mounting cylinder 11, when the transfer frame 13 moves to be right below the piston of the air cylinder 19, the piston of the air cylinder 19 moves downwards, contacts with the upper end surface of the square blanks in the transfer frame 13 and continues to move downwards, and the baffle 14 is pushed to open downwards by pushing the square blanks downwards); in particular, the positioning plate 16 is provided to better receive the square blanks from the transfer frame 13, and the equidistant arrangement thereof allows for more convenient system control of the production line; in particular, the link plate structure of the conveyor belt 15 does not block the downward flow of processing residues and liquid on the conveyor belt 15, and can keep the conveyor belt 15 in a clean state.
Preferably, the molding system comprises two vertical columns 17 positioned on two sides of the middle section of the conveying belt 15, the lower ends of the vertical columns 17 are vertically erected on the ground, the upper ends of the vertical columns are higher than the conveying belt 15, two molding mechanisms which are close to each other are arranged on the parts, higher than the conveying belt 15, of the two vertical columns 17, and the two molding mechanisms can be close to or far away from each other on the conveying belt 15.
Preferably, the molding mechanism comprises a clamping block 18, the clamping block 18 is connected with a piston of a cylinder 19, and the cylinder 19 is horizontally arranged on the upright 17; the opposite sides of the two clamping blocks 18 are concavely provided with mounting cavities, a plurality of pneumatic needles 20 driven by pneumatic components are horizontally arranged in the mounting cavities, and the pneumatic needles 20 are arranged in regular rows and columns; in particular, after the two clamping blocks 18 are moved relatively together, their respective mounting cavities form a new blank receiving cavity, and the initial state of the pneumatic lancet 20 does not affect the loading of the blank receiving cavity into the square blank;
The pneumatic assembly (not shown) comprises a pneumatic source and a number of output hoses connected to the pneumatic source, the output hoses also being connected to the pneumatic spike 20 through the clamping block 18; the output hose is provided with a control valve for controlling the opening and closing of the output hose, and in particular, the control valve is arranged to control the moving distance and speed of each pneumatic needle 20 through a pneumatic source;
The clamping block 18 is also provided with a spray gun 21 connected with a high-pressure water source, the spray head of the spray gun 21 extends into the mounting cavity, and the spray gun 21 is connected with the high-pressure water source to flush blanks in the clamping block 18 at high pressure.
Preferably, the sedimentation system comprises a stirring tank 22, a primary separation tank 23 and a secondary separation tank 24, wherein the stirring tank 22 is connected with the cleaning tank 1 through a pipeline 2 (a water pump 25 is arranged on the stirring tank, the inlet end of the water pump 25 is connected with the cleaning tank 1, the outlet end of the water pump is connected with the stirring tank 22), and the secondary separation tank 24 is connected with the cleaning tank 1 through a return pipe 3 (a water pump 25 is arranged on the stirring tank, the inlet end of the water pump 25 is connected with the secondary separation tank 24, and the outlet end of the water pump 25 is connected with the cleaning tank 1); the primary separation tank 23 is positioned in the secondary separation tank 24, and the upper end of the primary separation tank 23 is higher than the secondary separation tank 24; the stirring tank 22 is positioned in the primary separation tank 23, and the upper end of the stirring tank 22 is higher than the primary separation tank 23, in particular, the mixture is fully settled in the primary separation tank 23 and the secondary separation tank 24 so that starch in the mixture is settled; specifically, the substances in the stirring tank 22 overflow firstly, and the overflows flow into the primary separation tank 23 positioned below the stirring tank, so that after the primary separation tank 23 overflows, the overflows flow to the secondary separation tank 24 positioned below the stirring tank; the stirrer 27 is provided in the stirring tank 22, and in particular, the stirrer 27 is provided to increase the turbulence level of the substances in the stirring tank 22, so that the mixture from the pulverizer 26 and the washing tank 1 can be sufficiently mixed; particularly, too little agitator 27 can not reach the purpose of fully stirring, and too much can waste the energy and can have the interference each other, and the mixing effect is best when agitator 27 sets up quantity to 5~ 8.
Preferably, in order to process and utilize the production waste of the production line, the production line further comprises a waste recovery system, the waste recovery system comprises a receiving plate 28 arranged below the second conveying device, one end of the receiving plate 28 is arranged on the two upright posts 17, the other end of the receiving plate extends to the upper part of the cleaning tank 1, wherein one end, connected with the upright posts 17, of the receiving plate 28 is higher than the end, connected with the upright posts 17, of the receiving plate extends to one end of the cleaning tank 1, and particularly, the obliquely arranged receiving plate 28 can automatically convey materials into the cleaning tank 1, so that the energy consumption of the system is reduced;
The residue recycling system also comprises a pulverizer 26, the inlet end of which is connected with the residue outlet 9 through a pipeline 2, and the outlet end of the pulverizer 26 is connected with the stirring tank 22 through the pipeline 2; the inlet end of the pulverizer 26 is also connected with the cleaning tank 1 through a pipeline 2 (a water pump 25 is arranged on the pipeline, the inlet end of the water pump 25 is connected with the cleaning tank 1, and the outlet end of the water pump is connected with the pulverizer 26);
It is particularly important that the water pump 25 connected to the agitation tank 22 is capable of pumping the water pump 25 in the washing tank 1 into the agitation tank 22, the water pump 25 connected to the secondary separation tank 24 is capable of pumping the water pump 25 in the secondary separation tank 24 into the washing tank 1, and the water pump 25 connected to the pulverizer 26 is capable of pumping the water pump 25 in the washing tank 1 into the pulverizer 26 to improve the pulverizing efficiency; more importantly, the three water pumps 25 are arranged, so that water in the cleaning tank 1 can be recycled, and waste of water resources is reduced.
Preferably, a vibration ring 29 is further installed between the feed hopper 5 and the cutting cylinder 4, the upper end of the vibration ring 29 is opposite to the small end of the feed hopper 5, and the lower end of the vibration ring 29 is opposite to the upper end of the cutting tube 7, in particular, the vibration ring 29 is installed, so that raw materials in the feed hopper 5 can orderly move towards the cutting cylinder 4, and more importantly, the diameter of an outlet of the feed hopper 5 is slightly larger than the diameter of the thickest position of the raw materials, so that the raw materials can smoothly enter the cutting cylinder 4; in particular, the oscillating ring 29 is driven by a motor (not shown) and can regularly perform reciprocating oscillations in the horizontal direction.
Preferably, a cutting residual material temporary storage cavity 30 is arranged between the cutting cylinder 4 and the cutting pipe 7, and the cutting residual material temporary storage cavity 30 is communicated with the residual material outlet 9 and the pulverizer 26; the cutting cylinder 4 is further provided with a water spraying pipe 31, the outlet end of the water spraying pipe 31 extends into the temporary storage cavity, and particularly, the water spraying pipe 31 is higher than the cutting waste outlet 9, so that water from the water spraying pipe 31 can smoothly wash the cutting waste to the cutting waste outlet 9.
Preferably, in order to control the quality of the product and starch, substances inhibiting browning can be added to the water used for the washing tank 1, the pulverizer 26, the spray gun 21 and the cutting drum 4, such as: citric acid, sulfites, etc., while also using lower temperature water.
The working principle of the embodiment is as follows:
Selecting potato root tuber raw materials (sweet potato, cassava and the like) with proper sizes (the diameter is larger than the length and the width of the cutting tube 7 and smaller than the diameter of the small end of the feeding hopper 5), cleaning, transferring the potato root tuber raw materials to the feeding hopper 5, vibrating the feeding hopper 5, enabling the root tuber raw materials to enter the cutting cylinder 4 through the small end of the feeding hopper 5, enabling the root tuber to be intercepted at the time, enabling an air cylinder 19 at the upper end of the feeding hopper 5 to exert an action on the root tuber below the root tuber, pushing the root tuber to the cutting tube 7, cutting the circumference of the root tuber raw materials by the vertical cutting part 10 to form a strip-shaped blank, enabling the cut residual materials to enter the temporary storage cavity, flushing the cut residual materials into the crusher 26 by water, enabling the blank to enter the cutting tube 7 to continue to downwards travel until the lower end of the block transferring frame 13; at the moment, the cutter 8 is started to cut off to form square blanks, and the air cylinder 19 on the feed hopper 5 is retracted to the original position; the transfer frame 13 transfers the square blanks into the mounting cylinder 11, the air cylinder 19 on the mounting cylinder 11 starts to transfer the square blanks onto the positioning plate 16 on the conveying belt 15, the conveying belt 15 moves forwards, so that the rear positioning plate 16 is positioned below the mounting cylinder 11, meanwhile, the air cylinder 19 on the mounting cylinder 11 is retracted to the original position, and the transfer frame 13 returns into the cutting cylinder 4; when square blanks are arranged between the two clamping blocks 18, an air cylinder 19 on the modeling system is started to push the two clamping blocks 18 to fold, after the two clamping blocks are folded, according to the preset moving distance and speed of the pneumatic needles 20 (the moving distance of each pneumatic needle 20 can be controlled to cause different degrees of damage to the surface layer of the square blank, the speed of the pneumatic needles is regulated according to the hardness of specific raw materials and the like), the starting component is started to push the pneumatic needles 20 (the pneumatic needles 20 are started singly or started row by row), after all the pneumatic needles 20 are started, all the pneumatic needles 20 are returned to the original position, the spray gun 21 is started to spray water into the blank accommodating cavity, the tissue part stimulated by the pneumatic needles 20 is disturbed, then the spray gun 21 is closed, the folded clamping blocks 18 are opened, processing residues and liquid fall onto a receiving plate under the conveying belt 15, and flow into the cleaning tank 1, and meanwhile, the square blanks become finished blanks after modeling, continue to fall into the cleaning tank 1; after the finished blank is cleaned by the cleaning tank 1, the finished blank is fished out and drained or dried to obtain a finished product;
The mixture in the cleaning tank 1 is pumped into the stirring tank 22, and simultaneously the cut surplus materials crushed by the crusher 26 (the crusher 26 is adaptively pumped with water to improve the crushing efficiency) enter the stirring tank 22, and the cut surplus materials and the stirring tank 22 are mixed, and overflow to the primary separation tank 23 and then enter the secondary separation tank 24 as the content of the stirring tank 22 is increased; starch is separated from the mixture by stirring in stirring tank 22 and precipitation separation in primary and secondary separation tanks 23 and 24, and water is pumped back into washing tank 1.
Finally, it is noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications and equivalents may be made thereto without departing from the spirit and scope of the technical solution of the present invention, which is intended to be covered by the scope of the claims of the present invention.
Claims (3)
1. The potato product production line is characterized by comprising a raw material pre-cutting system, a pre-cutting material transferring system and a cleaning tank which are sequentially and continuously arranged, wherein the discharging end of the raw material pre-cutting system is connected with the feeding end of the pre-cutting material transferring system through a first conveying device, the pre-cutting material transferring system is connected with the cleaning tank through a second conveying device, the feeding end of the second conveying device is positioned below the discharging end of the first conveying device, a transfer mechanism for transferring materials on the first conveying device to the second conveying device is arranged in the pre-cutting material transferring system, a modeling system is arranged on the second conveying device, the potato product production line further comprises a sedimentation system, the inlet end of the sedimentation system is connected with the cleaning tank through a pipeline, the outlet end of the sedimentation system is connected with the cleaning tank through a return pipe; The raw material pre-cutting system comprises a cutting cylinder which is vertically arranged and a funnel-shaped feeding hopper which is arranged at the upper opening end of the cutting cylinder, wherein the small end of the feeding hopper extends into the cutting cylinder, the large end of the feeding hopper is connected with a cylinder through three brackets, the piston of the cylinder faces the cutting cylinder, one end of each bracket is connected with the cylinder, and the other end of each bracket is connected with a triangular support which forms the cylinder at the large end of the feeding hopper; a cutting pipe is vertically arranged on the inner wall of the cutting cylinder, and the upper end of the cutting pipe is positioned right below the feeding hopper; the cutter is inserted into the cutting cylinder in the horizontal direction and is positioned below the cutting pipe; the cutting cylinder is provided with a cutting residue outlet; the pre-cutting material transferring system comprises a vertically arranged mounting cylinder; the first conveying device comprises a pair of guide rails, two ends of which are respectively horizontally inserted into the cutting cylinder and the mounting cylinder, and the guide rails are positioned below the cutter; A transfer frame is slidably arranged between the guide rails, and a baffle plate which is opened downwards is hinged at the bottom of the transfer frame; wherein, the cutting cylinder and the mounting cylinder are provided with through holes for the transfer frame to pass in and out; the lower end of the mounting cylinder is provided with a through hole for the baffle to be opened downwards; the second conveying device comprises a conveying belt, one end of the conveying belt is positioned right below the through hole at the lower end of the mounting cylinder, and the other end of the conveying belt extends to the upper part of the cleaning pool; the transfer mechanism comprises a plurality of positioning plates which are equidistantly arranged on the conveying belt, the transfer mechanism further comprises an air cylinder which is arranged at the upper opening end of the installation cylinder through three brackets, the piston of the air cylinder faces the lower end of the installation cylinder, one end of each bracket is connected with the air cylinder, and the other end of each bracket is connected with the inner wall of the installation cylinder to form a triangular support for the air cylinder; The conveyer belt adopts a stainless steel chain plate type structure; the modeling system comprises two upright posts positioned on two sides of the middle section of the conveying belt, the lower ends of the upright posts are vertically erected on the ground, the upper ends of the upright posts are higher than the conveying belt, two modeling mechanisms which are close to each other are arranged on the parts, higher than the conveying belt, of the two upright posts, and the two modeling mechanisms can be close to or far away from each other on the conveying belt; the modeling mechanism comprises a clamping block, the clamping block is connected with a piston of an air cylinder, and the air cylinder is arranged on the upright post; the opposite sides of the two clamping blocks are concavely provided with mounting cavities, a plurality of pneumatic needles driven by pneumatic assemblies are horizontally arranged in the mounting cavities, and the pneumatic needles are arranged in regular rows and columns; the pneumatic assembly comprises a pneumatic source and a plurality of output hoses connected with the pneumatic source, and the output hoses also penetrate through the clamping blocks to be connected with the pneumatic puncture needles; The clamping block is also provided with a spray gun connected with a high-pressure water source, and a spray gun nozzle extends into the mounting cavity; after the two clamping blocks are relatively moved and folded, the respective installation cavities of the two clamping blocks form a new blank accommodating cavity, and the initial state of the pneumatic puncture needle does not influence the blank accommodating cavity to be filled with square blanks; the sedimentation system comprises a stirring tank, a primary separation tank and a secondary separation tank, wherein the stirring tank is connected with the cleaning tank through a pipeline, and the secondary separation tank is connected with the cleaning tank through a return pipe; the primary separation tank is positioned in the secondary separation tank, and the upper end of the primary separation tank is higher than the secondary separation tank; the stirring tank is positioned in the primary separation tank, and the upper end of the stirring tank is higher than the primary separation tank; a stirrer is arranged in the stirring pool; the system also comprises a residual material recovery system, wherein the residual material recovery system comprises a material receiving plate arranged below the second conveying device, one end of the material receiving plate is arranged on the two upright posts, and the other end of the material receiving plate extends to the upper part of the cleaning pool; the waste recycling system also comprises a pulverizer, wherein the inlet end of the pulverizer is connected with the cutting waste outlet through a pipeline, and the outlet end of the pulverizer is connected with the stirring tank through a pipeline; the inlet end of the pulverizer is also connected with the cleaning tank through a pipeline.
2. The potato product production line as claimed in claim 1, wherein a vibrating ring is further installed between the feed hopper and the cutting cylinder, the upper end of the vibrating ring is opposite to the small end of the feed hopper, and the lower end of the vibrating ring is opposite to the upper end of the cutting tube.
3. The potato product production line as claimed in claim 1, wherein a cutting surplus material temporary storage cavity is arranged between the cutting cylinder and the cutting pipe, and the cutting surplus material temporary storage cavity is communicated with the cutting surplus material outlet and the pulverizer; the cutting cylinder is also provided with a water spraying pipe, and the outlet end of the water spraying pipe extends into the temporary storage cavity.
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| CN201810523822.6A CN108477552B (en) | 2018-05-28 | 2018-05-28 | Potato product production line |
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| CN201810523822.6A CN108477552B (en) | 2018-05-28 | 2018-05-28 | Potato product production line |
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| CN108477552B true CN108477552B (en) | 2024-09-20 |
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| CN111449253B (en) * | 2020-06-05 | 2022-08-30 | 义乌市巨界机械设备有限公司 | Device for cleaning outer surface of durian after durian picking |
| CN113455680B (en) * | 2021-05-26 | 2023-01-17 | 河南广安生物科技股份有限公司 | High-efficient fodder production line |
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| KR20060120513A (en) * | 2006-07-12 | 2006-11-27 | 허만 | Apparatus for dividing and forming of dough at the same time |
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| CN208783729U (en) * | 2018-05-28 | 2019-04-26 | 浙江农林大学 | A kind of potato product line |
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| CN200970793Y (en) * | 2006-06-05 | 2007-11-07 | 无锡捷尔机械有限公司 | Potato chipper |
| CN204014994U (en) * | 2014-07-30 | 2014-12-17 | 铜仁市万山区瑞丰绿色食品有限公司 | One potato seed class extrusion forming device |
| CN204351006U (en) * | 2014-12-01 | 2015-05-27 | 石雅娟 | The preprocessor that a kind of sweet potato powder makes |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH201275A (en) * | 1937-01-21 | 1938-11-30 | Koeniger Dr Ing Walther | Process for the production of dried potatoes. |
| KR20060120513A (en) * | 2006-07-12 | 2006-11-27 | 허만 | Apparatus for dividing and forming of dough at the same time |
| CN203860395U (en) * | 2014-03-17 | 2014-10-08 | 王丽 | Preliminary processing equipment for producing chips |
| CN107537654A (en) * | 2016-06-27 | 2018-01-05 | 天津市虎越福鑫五金制品有限公司 | A kind of mechanical disruption device for material |
| CN208783729U (en) * | 2018-05-28 | 2019-04-26 | 浙江农林大学 | A kind of potato product line |
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