CN108477552A - A kind of potato product line - Google Patents
A kind of potato product line Download PDFInfo
- Publication number
- CN108477552A CN108477552A CN201810523822.6A CN201810523822A CN108477552A CN 108477552 A CN108477552 A CN 108477552A CN 201810523822 A CN201810523822 A CN 201810523822A CN 108477552 A CN108477552 A CN 108477552A
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- China
- Prior art keywords
- cylinder
- cutting
- conveyer
- connect
- service sink
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 235000013573 potato product Nutrition 0.000 title claims abstract description 19
- 238000005520 cutting process Methods 0.000 claims abstract description 102
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 44
- 239000002994 raw material Substances 0.000 claims abstract description 32
- 238000000465 moulding Methods 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 10
- 238000003756 stirring Methods 0.000 claims description 33
- 238000000926 separation method Methods 0.000 claims description 22
- 239000007921 spray Substances 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 11
- 238000011084 recovery Methods 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 238000001556 precipitation Methods 0.000 claims description 2
- 244000061456 Solanum tuberosum Species 0.000 abstract description 14
- 235000002595 Solanum tuberosum Nutrition 0.000 abstract description 14
- 230000000694 effects Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 description 10
- 239000000203 mixture Substances 0.000 description 7
- 229920002472 Starch Polymers 0.000 description 6
- 235000019698 starch Nutrition 0.000 description 6
- 239000008107 starch Substances 0.000 description 6
- 238000006073 displacement reaction Methods 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 244000017020 Ipomoea batatas Species 0.000 description 2
- 235000002678 Ipomoea batatas Nutrition 0.000 description 2
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Natural products OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 2
- 238000003776 cleavage reaction Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 235000016709 nutrition Nutrition 0.000 description 2
- 230000035764 nutrition Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000007017 scission Effects 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- PXRKCOCTEMYUEG-UHFFFAOYSA-N 5-aminoisoindole-1,3-dione Chemical compound NC1=CC=C2C(=O)NC(=O)C2=C1 PXRKCOCTEMYUEG-UHFFFAOYSA-N 0.000 description 1
- 240000003183 Manihot esculenta Species 0.000 description 1
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 235000005911 diet Nutrition 0.000 description 1
- 230000000378 dietary effect Effects 0.000 description 1
- 235000013325 dietary fiber Nutrition 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 235000021393 food security Nutrition 0.000 description 1
- 235000012020 french fries Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 235000013575 mashed potatoes Nutrition 0.000 description 1
- 239000002366 mineral element Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical compound [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
- 150000003722 vitamin derivatives Chemical class 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/10—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops
- A23L19/12—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops of potatoes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
- A23N12/023—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching for washing potatoes, apples or similarly shaped vegetables or fruit
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/02—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/18—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like
- B26D3/20—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like using reciprocating knives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0608—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by pushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The present invention provides a kind of potato product lines, the pre- cutting system of raw material including continuously arranging successively, pre- blank transfer system, moulding system and service sink, wherein, the discharge end of the pre- cutting system of raw material is connect by second conveyer with the feeding end of pre- blank transfer system, pre- blank transfer system is connect by second conveyer with service sink, the feeding end of second conveyer is located at the lower section of the discharge end of second conveyer, be provided with the transfer device material in second conveyer transferred in second conveyer in pre- blank transfer system, it further include settling system, the arrival end of the settling system is connect by pipeline with service sink, the outlet end of settling system is connect by return duct with service sink.Advantageous effect：New potato root tuber processing type is provided, such as regular ball, ellipse and simple molded product；Processing clout is comprehensively utilized, exhaust emission is reduced and improves the utilization rate of raw material；Water resource is recycled.
Description
Technical field
The present invention relates to potato processing and utilization apparatus fields, and in particular to a kind of potato product line.
Background technology
Tuber crops are full of nutrition, rich in ingredients such as starch, dietary fiber, vitamin and mineral elements, improving resident
Dietary nutrition structure improves mass health diathesis, ensures that national food security etc. is made that significant contribution, and potato processing industry
Develop promote the lasting synergy of Chinese agriculture, the Practices Sustainable Increasing Income of peasant, modern agriculture sustainable development in have can not replace
The effect in generation.
Currently, the cultivated area and yield of China's potato (sweet potato, potato) occupy first place in the world, but it processes ratio phase
To relatively low, there is also a certain distance compared with developed countries for secondary industry development level.By taking potato as an example, America and Europe etc.
Developed country's processing technology is more advanced, and the processing ratio of potato is up to 80%, and relevant food is seen everywhere, and mainly has horse
Bell French fries, mashed potato, dehydrated potato piece (mud, item), potato full-powder etc., the production technology of various potato foods and match
Complete equipment is also very ripe.
Meanwhile when being processed utilization to tuber crops, the influence due to brown stain to it often results in larger raw material
Loss such as consumes, it will rot quickly, not only cause wastage of material, but also meeting not in time especially to processing clout
Environment is polluted, it is therefore, particularly important to the utilization for processing clout.
In order to reduce the gap with developed countries processing technology, tuber crops secondary industry development in China's is produced
Product and production equipment upgrading are same particularly important.
Invention content
The present invention provides a kind of potato product lines, provide a kind of new potato product form：Potato ball or other
The potato product of moulding, and its equipment needed for processing, while processing and utilization on the spot also is carried out to processing clout, reduce raw material
Waste.
To achieve the above object, present invention employs the following technical solutions：
A kind of potato product line, including continuously arrange successively the pre- cutting system of raw material, pre- blank transfer system and clear
Wash pool, wherein the discharge end of the pre- cutting system of raw material is connect by second conveyer with the feeding end of pre- blank transfer system, in advance
Blank transfer system is connect by second conveyer with service sink, and the feeding end of second conveyer is located at second conveyer
Discharge end lower section, be provided in pre- blank transfer system by the material in second conveyer transfer to the second transmission dress
The transfer device set, is provided with moulding system in second conveyer, further includes settling system, the entrance of the settling system
End is connect by pipeline with service sink, and the outlet end of settling system is connect by return duct with service sink.
In above-mentioned technical proposal, the pre- cutting system of raw material is used to raw material cutting into square blank, and second conveyer will
Square blank is transferred to by pre- blank transfer system in second conveyer, in second conveyer through moulding system at
Reason becomes product blank, continues on through second conveyer and is transferred to service sink and is cleaned to get final products.
Further, the pre- cutting system of raw material includes vertically arranged cutting cylinder and the funnel mounted on cutting cylinder upper open end
Shape feed hopper, feed hopper small end extend in cutting cylinder, and feed hopper big end is connected with a cylinder, cylinder piston court by three holders
To cutting cylinder, holder one end connects air cylinder base, and the other end is connected to feed hopper big end and forms gusseted to cylinder；Cutting
Cutting pipe is vertically installed, cutting pipe upper end is located at immediately below feed hopper on cylinder inner wall；
Further include the cutter (cutter is driven by motor) being inserted into horizontal direction in cutting cylinder, cutter is located at cutting pipe
Under；The outlet of cutting clout is provided on cutting cylinder；Particularly, when cutter be moved to cutting pipe immediately below when, cutter upper surface with
Cut that pipe lower face is parallel and there are certain intervals, in this way can the middle strip blank of smooth Self cleavage in future cylinder cut into square
Shape blank；Particularly, cutting pipe upper end is provided with vertical cutting part, extends to feed hopper small end；Particularly, which can incite somebody to action
Raw material in feed hopper is pushed to cut the cutting pipe in cylinder.
Further, pre- blank transfer system includes vertically arranged mounting cylinder；
Second conveyer includes a pair of guide rails that both ends are horizontally inserted into cutting cylinder and mounting cylinder respectively, and guide rail is located at cutter
Under；Transfer frame is slidably fitted between guide rail, transfer frame bottom is hinged with a baffle opened downwards；
Wherein, it cuts cylinder and mounting cylinder offers the through-hole passed in and out for transfer frame；Mounting cylinder lower end is offered for baffle
The through-hole opened downwards；Particularly, after strip blank is cut off by cutter, square blank enters the transfer frame of lower section, transfer
Into mounting cylinder；Particularly, under original state, baffle is in off state, and panel hinge has relatively strength degree, square blank
It is opened into it will not be caused.
Further, the second transfer device includes that one end is located at immediately below the through-hole of mounting cylinder lower end, and the other end extends to clearly
Conveyer belt above wash pool；Transfer device includes several positioning plates being placed equidistant on the conveyor belt, and transfer device further includes leading to
The cylinder that three holders are mounted on mounting cylinder upper open end is crossed, cylinder piston connects cylinder towards mounting cylinder lower end, holder one end, separately
One end is connected to the gusseted formed on mounting cylinder inner wall to cylinder；In order to ensure conveyer belt there are the environment of big quantity of fluid
Middle normal work, conveyer belt use the board-like structure of STAINLESS STEEL CHAINS；Particularly, the cylinder on mounting cylinder can push baffle to open downwards
It opens, so that the square blank in transfer frame is transferred to by the through-hole on mounting cylinder on conveyer belt；Particularly, positioning plate is set
It is to preferably accept the square blank from transfer frame to set, and equidistant arrangement more easily can carry out system to production line
Control；Particularly, chain-plate type structure does not stop processing clout and downward liquid flow on conveyer belt, enables to conveyer belt
It is maintained in the clean condition.
Further, moulding system includes two columns positioned at conveyer belt stage casing both sides, and column lower end stands on ground vertically
On, the upper end is higher by conveyer belt, and the part that two columns are higher by conveyer belt is equipped with two modelling mechanisms close to each other, two moulding machines
Structure can be close to each other or separate on the conveyor belt.
Further, modelling mechanism includes grip block, and grip block is connect with the piston of a cylinder, and cylinder is mounted on column
On；Two grip block opposite sides recess is provided with installation cavity, if being horizontally installed with the dry gas driven by Pneumatic assembly in installation cavity
Dynamic pricker, pneumatic pricker are in that regular row, column arranges；Particularly, after the relative movement of two grip blocks is closed up, their own installation cavity
New blank accommodating chamber is formed, and pneumatic pricker original state does not influence blank accommodating chamber and is packed into square blank；
Several delivery hoses that Pneumatic assembly includes pneumatic source and connect with pneumatic source, delivery hose also extend through grip block with
Pneumatic pricker connection；The control valve of its opening and closing of control is provided on delivery hose, particularly, setting in this way can pass through pneumatic source
Control the displacement distance and speed of each pneumatic pricker；
The spray gun of connection high-pressure water is also equipped on grip block, and spray gun spray nozzle extends in installation cavity, spray gun access
High-pressure water to the blank in grip block to carry out high pressure washing.
Further, settling system includes stirring pool, level-one separate tank and the second-order separation pond, and wherein stirring pool passes through pipeline
(being provided with water pump, pump entrance end is connect with service sink, and outlet end is connect with stirring pool) connect, two fractions with service sink
Pass through return duct (being provided with water pump, pump entrance end is connect with the second-order separation pond, and outlet end is connect with service sink) from pond
It is connect with service sink；Level-one separate tank is located in the second-order separation pond, and level-one separate tank upper end is higher than the second-order separation pond；Stirring pool
In level-one separate tank, and stirring pool upper end is higher than level-one separate tank, and particularly, mixture is in level-one separate tank and two fractions
From sufficient standing will be obtained in pond, so that the starch in mixture settles down；Blender is provided in stirring pool, especially
The setting on ground, blender is to increase the turbulent extent of stirring intracisternal material, can be sufficiently mixed from pulverizer and cleaning
The mixture in pond.
Further, in order to be processed utilization to production line production clout, production line further includes clout recovery system, remaining
Material recovery system includes the splicing plate being arranged below the second transfer device, and splicing plate one end is mounted on two columns, the other end
It extends to above service sink, one end that wherein splicing plate is connect with column extends to service sink one end higher than it, particularly, tilts
The splicing plate of setting can voluntarily convey material into service sink, reduce the energy consumption of system；
Clout recovery system further includes pulverizer of the arrival end by pipeline and the outlet connection of cutting clout, pulverizer outlet
End is connect by pipeline with stirring pool；Pulverizer arrival end also (is provided with water pump, pump entrance end and cleaning by pipeline
Pond connects, and outlet end is connect with pulverizer) it is connect with service sink；It is of special importance that the water pump energy being connected with stirring pool will be clear
Water in wash pool is pumped into stirring pool, and the water in the second-order separation pond can be pumped into service sink by the water pump being connected with the second-order separation pond, with
Water in service sink can be pumped into pulverizer to improve crush efficiency by the connected water pump of pulverizer；More importantly these three water pumps
Setting so that the water in service sink is recycled, and the waste to water resource is reduced.
Further, vibrations ring is also equipped between feed hopper and cutting cylinder, vibrations ring upper end is opposite with feed hopper small end,
Lower end is opposite with cutting pipe upper end.
Further, it cuts and is provided with cutting clout temporary storage cavity between cylinder and cutting pipe, cutting clout temporary storage cavity and cutting
Clout outlet is connected to pulverizer；It is additionally provided with sparge pipe on cutting cylinder, sparge pipe outlet end extends in temporary storage cavity, especially
Cutting clout smoothly can be rushed at cutting by ground, sparge pipe setting height higher than the outlet of cutting clout, the in this way water from sparge pipe
Clout exports.
Compared with the prior art, the present invention has the advantages that：
1) new potato root tuber processing type is provided：By the control to pneumatic pricker displacement distance, in conjunction with high pressure water
Impact and cleaning etc., can process product of different shapes, such as regular ball, ellipse and simple molded product；
2) it while to processing clout is comprehensively utilized, the starch in clout is isolated by way of physical separation,
Reduce exhaust emission and improves the utilization rate of raw material；
3) water resource is recycled, reduces pollution of the waste and discharge of wastewater to resource to environment.
Description of the drawings
Fig. 1 is the vertical view in the embodiment of the present invention；
Fig. 2 is cutting cylinder and feeding hopper structure schematic diagram in the embodiment of the present invention；
Fig. 3 is mounting cylinder structure schematic diagram in the embodiment of the present invention；
Fig. 4 is moulding system and conveyer belt vertical view in the embodiment of the present invention；
Fig. 5 is the pneumatic pricker arrangement schematic diagram in the embodiment of the present invention.
Reference numeral in Figure of description includes：Service sink 1, pipeline 2, return duct 3, cutting cylinder 4, feed hopper 5, holder
6, pipe 7, cutter 8, clout outlet 9, vertical cutting part 10, mounting cylinder 11, guide rail 12, transfer frame 13, baffle 14, conveyer belt are cut
15, positioning plate 16, column 17, grip block 18, cylinder 19, pneumatic pricker 20, spray gun 21, stirring pool 22, level-one separate tank 23, two
Grade separate tank 24, water pump 25, pulverizer 26, blender 27, splicing plate 28, vibrations ring 29, clout temporary storage cavity 30, sparge pipe 31.
Specific implementation mode
Such as Fig. 1~5, the present embodiment proposes a kind of potato product line, including the raw material pre-cut continuously arranged successively
System, pre- blank transfer system and service sink 1, wherein the discharge end of the pre- cutting system of raw material passes through second conveyer and pre-cut
Expect that the feeding end connection of transfer system, pre- blank transfer system are connect by second conveyer with service sink 1, the second transmission dress
The feeding end set is located at the lower section of the discharge end of second conveyer, is provided in pre- blank transfer system and fills the first transmission
The material set transfers to the transfer device in second conveyer, and moulding system is provided in second conveyer, is also wrapped
Settling system is included, the arrival end of the settling system is connect by pipeline 2 with service sink 1, and the outlet end of settling system passes through reflux
Pipe 3 is connect with service sink 1.
In above-described embodiment, the pre- cutting system of raw material is used to cut into raw material the blank of square, and second conveyer will
The blank of square is transferred to by pre- blank transfer system in second conveyer, through moulding system in second conveyer
Processing becomes product blank, continues on through second conveyer and is transferred to service sink 1 and is cleaned to get final products.
Preferably, the pre- cutting system of raw material includes vertically arranged cutting cylinder 4 and the funnel mounted on cutting 4 upper open end of cylinder
Shape feed hopper 5,5 small end of feed hopper extend in cutting cylinder 4, and 5 big end of feed hopper is connected with a cylinder 19, gas by three holders 6
19 piston of cylinder connects 19 pedestal of cylinder towards cutting cylinder 4,6 one end of holder, and the other end is connected to 5 big end of feed hopper and is formed to cylinder
19 gusseted (improving stability)；Cutting pipe 7 is vertically installed, 7 upper end of cutting pipe is located at feed hopper on cutting 4 inner wall of cylinder
Immediately below 5；
Further include the cutter 8 (cutter 8 is driven by motor (not shown)) being inserted into horizontal direction in cutting cylinder 4, cutter 8
Under cutting pipe 7；Cutting clout outlet 9 is provided on cutting cylinder 4；Particularly, when cutter 8 is moved to immediately below cutting pipe 7
When, 8 upper surface of cutter and cutting 7 lower face of pipe are parallel and there are certain intervals, in this way can smooth Self cleavage in future cylinder 4 middle length
The cutting ingot of strip at square blank；Particularly, 7 upper end of cutting pipe is provided with vertical cutting part 10, to feed hopper 5
Small end extends；Particularly, the cylinder 19 raw material in feed hopper 5 can be pushed to cut cylinder 4 in cutting pipe 7 (when original state,
19 piston of cylinder in feed hopper 5, when have raw material below and the raw material one end with enter cut cylinder 4 when, 19 piston of cylinder to
Lower promotion raw material is located at 19 underpiston free end of cylinder, and then pushes the raw material to cutting cylinder 4).
Preferably, pre- blank transfer system includes vertically arranged mounting cylinder 11；
Second conveyer includes a pair of guide rails 12 that both ends are horizontally inserted into cutting cylinder 4 and mounting cylinder 11 respectively, guide rail 12
Under cutter 8；Transfer frame 13 is slidably fitted between guide rail 12,13 bottom of transfer frame is hinged with a baffle opened downwards
14；
Wherein, it cuts cylinder 4 and mounting cylinder 11 offers the through-hole (not shown) passed in and out for transfer frame 13；Under mounting cylinder 11
End offers the through-hole (not shown) opened downwards for baffle 14；Particularly, after the blank of strip is cut off by cutter 8, square
The blank of shape enters the transfer frame 13 of lower section, is transferred in mounting cylinder 11；Particularly, under original state, baffle 14 is to close shape
State, and hingedly there is baffle 14 relatively strength degree, the blank entrance of square it will not be caused to be opened.
Preferably, the second transfer device includes that one end is located at immediately below 11 lower end through-hole of mounting cylinder, and the other end extends to clearly
The conveyer belt 15 of 1 top of wash pool；Transfer device includes several positioning plates 16 being placed equidistant on conveyer belt 15, and transfer device is also
Include the cylinder 19 that 11 upper open end of mounting cylinder is mounted on by three holders 6,19 piston of cylinder is towards 11 lower end of mounting cylinder, holder
6 one end connect cylinder 19, and the other end is connected to the gusseted (improving stability) formed on 11 inner wall of mounting cylinder to cylinder 19,
Particularly, it is to be transmitted to square blank on the second transfer device from the first transfer device by the effect of cylinder 19；For
Ensure that conveyer belt 15 works normally in there are the environment of big quantity of fluid, conveyer belt 15 uses STAINLESS STEEL CHAINS board-like structure；It is special
Not, the cylinder 19 on mounting cylinder 11 can push baffle 14 to open downwards, so that the square blank in transfer frame 13 passes through peace
Through-hole on fitted tube 11 is transferred on conveyer belt 15 that (under original state, 19 piston of cylinder on mounting cylinder 11 is located at mounting cylinder 11
Upper end, when transfer frame 13 is moved to immediately below 19 piston of cylinder, 19 piston of cylinder moves down, with the square in transfer frame 13
Shape blank upper surface contacts and continues to move down, and pushes baffle 14 to open downwards by pushing down on square blank)；
Particularly, the setting of positioning plate 16 is to preferably accept the square blank from transfer frame 13, and equidistant arrangement can be more
System control easily is carried out to production line；Particularly, 15 chain-plate type structure of conveyer belt does not stop more than the processing on conveyer belt 15
Material and downward liquid flow, enable to conveyer belt 15 to be maintained in the clean condition.
Preferably, moulding system includes two columns 17 positioned at 15 stage casing both sides of conveyer belt, and 17 lower end of column is stood on vertically
On ground, the upper end is higher by conveyer belt 15, and the part that two columns 17 are higher by conveyer belt 15 is equipped with two moulding machines close to each other
Structure, two modelling mechanisms can be close to each other or separate on conveyer belt 15.
Preferably, modelling mechanism includes grip block 18, and grip block 18 is connect with the piston of a cylinder 19, the horizontal peace of cylinder 19
On column 17；Two grip blocks, 18 opposite side recess is provided with installation cavity, is horizontally installed with by Pneumatic assembly in installation cavity
Several pneumatic prickers 20 of driving, pneumatic pricker 20 are in that regular row, column arranges；Particularly, two grip blocks 18 relative movement is closed up
Afterwards, their own installation cavity forms new blank accommodating chamber, and pneumatic 20 original state of pricker does not influence blank accommodating chamber dress
Enter square blank；
Several delivery hoses that Pneumatic assembly (not shown) includes pneumatic source and connect with pneumatic source, delivery hose also extend through
Grip block 18 is connect with pneumatic pricker 20；The control valve of its opening and closing of control is provided on delivery hose, particularly, setting in this way is
The displacement distance and speed of each pneumatic pricker 20 can be controlled by pneumatic source；
The spray gun 21 of connection high-pressure water is also equipped on grip block 18, and 21 nozzle of spray gun extends in installation cavity, spray
Rifle 21 accesses high-pressure water to carry out high pressure washing to the blank in grip block 18.
Preferably, settling system includes stirring pool 22, level-one separate tank 23 and the second-order separation pond 24, and wherein stirring pool 22 is logical
Piping 2 (being provided with water pump 25,25 arrival end of water pump is connect with service sink 1, and outlet end is connect with stirring pool 22) with it is clear
Wash pool 1 connects, and the second-order separation pond 24 (is provided with water pump 25,25 arrival end of water pump and the second-order separation pond 24 by return duct 3
Connection, outlet end is connect with service sink 1) it is connect with service sink 1；Level-one separate tank 23 is located in the second-order separation pond 24, and level-one
23 upper end of separate tank is higher than the second-order separation pond 24；Stirring pool 22 is located in level-one separate tank 23, and 22 upper end of stirring pool is higher than one
Grade separate tank 23, particularly, mixture will obtain sufficient standing in level-one separate tank 23 and the second-order separation pond 24, so that mixed
The starch closed in object settles down；Particularly, overflow can occur first for the substance in stirring pool 22, and overflow substance, which will flow into, is located at it
Under level-one separate tank 23, and then level-one separate tank 23 occur overflow after, overflow substance flows to the second-order separation pond 24 under it；Stirring
Blender 27 is provided in pond 22, particularly, the setting of blender 27 be in order to increase the turbulent extent of substance in stirring pool 22,
The mixture from pulverizer 26 and service sink 1 can be sufficiently mixed；Particularly, blender 27 it is very few cannot reach be sufficiently stirred
Purpose, excessively can waste of energy and between each other can exist interference, blender 27 be arranged quantity be 5~8 when mixed effect
Most preferably.
Preferably, in order to be processed utilization to production line production clout, production line further includes clout recovery system, clout
Recovery system includes the splicing plate 28 being arranged below the second transfer device, and 28 one end of splicing plate is mounted on two columns 17, separately
One end extends to 1 top of service sink, and one end that wherein splicing plate 28 is connect with column 17 extends to 1 one end of service sink higher than it,
Particularly, the splicing plate 28 being obliquely installed voluntarily can convey material into service sink 1, reduce the energy consumption of system；
Clout recovery system further includes the pulverizer 26 that arrival end is connect by pipeline 2 with clout outlet 9, and pulverizer 26 goes out
Mouth end is connect by pipeline 2 with stirring pool 22；26 arrival end of pulverizer also (is provided with water pump 25, water pump 25 by pipeline 2
Arrival end is connect with service sink 1, and outlet end is connect with pulverizer 26) it is connect with service sink 1；
It is of special importance that the water pump 25 in service sink 1 can be entered stirring pool 22 by the water pump 25 being connected with stirring pool 22, with
Water pump 25 in the second-order separation pond 24 can be entered service sink 1 by the connected water pump 25 in the second-order separation pond 24, be connected with pulverizer 26
Water pump 25 in service sink 1 can be entered pulverizer 26 to improve crush efficiency by water pump 25；More importantly these three water pumps 25
Setting so that the water in service sink 1 is recycled, and the waste to water resource is reduced.
Preferably, vibrations ring 29, vibrations 29 upper end of ring and 5 small end of feed hopper are also equipped between feed hopper 5 and cutting cylinder 4
Relatively, lower end is opposite with cutting 7 upper end of pipe, particularly, shakes the installation of ring 29, enables in feed hopper 5 raw material in an orderly manner
It is moved to cutting cylinder 4, it is often more important that, 5 outlet diameter of feed hopper is slightly larger than raw material most coarse position diameter, so that raw material energy
It enough can smoothly enter into cutting cylinder 4；Particularly, vibrations ring 29 is driven by motor (not shown), can be regularly real in the horizontal direction
Now reciprocal vibrations.
Preferably, cut and be provided with cutting clout temporary storage cavity 30 between cylinder 4 and cutting pipe 7, cutting clout temporary storage cavity 30 with
Clout outlet 9 is connected to pulverizer 26；It is additionally provided with sparge pipe 31 on cutting cylinder 4,31 outlet end of sparge pipe extends to temporary storage cavity
Interior, particularly, for the setting of sparge pipe 31 height higher than cutting clout outlet 9, the water in this way from sparge pipe 31 can be smoothly by cutting
Clout rushes at cutting clout outlet 9.
It preferably, can be to service sink 1, pulverizer 26, spray gun 21 and cutting cylinder in order to control the quality of product and starch
4 use the substance that Restrain browning is added in water, such as：Citric acid, sulphite etc., while the water of lower temperature also can be used.
The operation principle of the present embodiment：
Select the potato root tuber raw material of suitable size (diameter is more than cutting 7 length and width of pipe, and is less than 5 end diameter of feed hopper)
(sweet potato, potato, cassava etc.) is once purged, is transferred to feed hopper 5, and feed hopper 5 shakes, and root tuber raw material is small by feed hopper 5
End enters cutting cylinder 4, and since root tuber diameter is more than cutting 7 length and width of pipe, root tuber is intercepted herein, at this time the gas of 5 upper end of feed hopper
Cylinder 19 starts, and acts on the root tuber application it under, pushes it against and cuts pipe 7, by vertical cutting part 10 by the circumferential direction of root tuber raw material
The blank that cutting forms strip is carried out, the clout cut away enters temporary storage cavity, pours pulverizer 26 by water, blank then enters cutting
Continue to travel downwardly in pipe 7, until frame 13 is shifted in lower end；Start cutter 8 at this time, cut off, forms square blank, simultaneously
Volume cylinder 19 on feed hopper 5 bounces back to home position；Square blank is transferred in mounting cylinder 11 by transfer frame 13, mounting cylinder
Square blank is transferred on the positioning plate 16 on conveyer belt 15 by the startup of cylinder 19 on 11, and conveyer belt 15 moves forward, with
Latter positioning plate 16 is set to be located at 11 lower section of mounting cylinder, while the cylinder 19 on mounting cylinder 11 bounces back to home position, shifts frame 13
It returns in cutting cylinder 4；When having square blank among two grip blocks 18, start the cylinder 19 on moulding system, pushes two folders
It holds block 18 to close up, after closing up, according to 20 displacement distance of pneumatic pricker set in advance and speed (by controlling each pneumatic pricker
20 displacement distance can cause square blank surface layer on different degrees of broken ring；Its speed is according to the hardness etc. of specific raw material
It is adjusted) starting the pneumatic pricker of components drive 20, (pneumatic pricker 20 is single startup or starts by row or open line by line
It is dynamic), after all pneumatic prickers 20 start, all pneumatic prickers 20 are retracted into home position, starts spray gun 21 and blank is held
It receives and carries out spray operation in chamber, upset by the dynamic tissue part of the thorn of pneumatic pricker 20, be then shut off spray gun 21, open the folder closed up
Block 18 is held, clout is processed and liquid falls on connecing on object plate under conveyer belt 15, flow in service sink 1, while square blank becomes
At the finished product blank after moulding, continue forward until falling into service sink 1；After the cleaned pond 1 of finished product blank is cleaned, pulls out and drain
Or drying finished product；
Mixture in service sink 1 is pumped into stirring pool 22, while entering the (adaptability in pulverizer 26 of pulverizer 26
Ground is pumped into water to improve crush efficiency) the cutting clout through its crushing enters stirring pool 22, the two mixing, in stirring pool 22
It is tolerant more and more, overflow to level-one separate tank 23, and then enter in the second-order separation pond 24；By stirring pool 22 stirring and
The precipitation in level-one separate tank 23 and the second-order separation pond 24 detaches, and starch is separated from mixture, and water is pumped back to clearly again
In wash pool 1.
Finally illustrate, the above examples are only used to illustrate the technical scheme of the present invention and are not limiting, although with reference to compared with
Good embodiment describes the invention in detail, it will be understood by those of ordinary skill in the art that, it can be to the skill of the present invention
Art scheme is modified or replaced equivalently, and without departing from the objective and range of technical solution of the present invention, should all be covered at this
In the right of invention.
Claims (10)
1. a kind of potato product line, which is characterized in that the pre- cutting system of raw material, the transfer of pre- blank including continuously arranging successively
System and service sink, wherein the pan feeding that the discharge end of the pre- cutting system of raw material passes through second conveyer and pre- blank transfer system
End connection, pre- blank transfer system connect by second conveyer with service sink, and the feeding end of second conveyer is positioned at the
The lower section of the discharge end of one transmission device is provided in pre- blank transfer system and transfers to the material in second conveyer
Transfer device in second conveyer, is provided with moulding system in second conveyer, further includes settling system, the precipitation
The arrival end of system is connect by pipeline with service sink, and the outlet end of settling system is connect by return duct with service sink.
2. a kind of potato product line described in claim 1, which is characterized in that the pre- cutting system of raw material includes vertically arranged
Cylinder and the infundibulate feed hopper mounted on cutting cylinder upper open end are cut, feed hopper small end extends in cutting cylinder, and feed hopper is big
End is connected with a cylinder by three holders, and cylinder piston connects cylinder towards cutting cylinder, holder one end, and the other end is connected to charging
Bucket big end forms the gusseted to cylinder；Cutting pipe is vertically installed, cutting pipe upper end is located at feed hopper on cutting cylinder inner wall
Underface；
Further include the cutter being inserted into horizontal direction in cutting cylinder, cutter is located under cutting pipe；It is provided with cutting on cutting cylinder
Clout exports.
3. a kind of potato product line as claimed in claim 2, which is characterized in that also installed between feed hopper and cutting cylinder
There is vibrations ring, vibrations ring upper end is opposite with feed hopper small end, and lower end is opposite with cutting pipe upper end.
4. a kind of potato product line described in claim 2, which is characterized in that pre- blank transfer system includes vertically arranged
Mounting cylinder；
Second conveyer include both ends be horizontally inserted into respectively cutting cylinder and mounting cylinder a pair of guide rails, guide rail be located at cutter it
Under；Transfer frame is slidably fitted between guide rail, transfer frame bottom is hinged with a baffle opened downwards；
Wherein, it cuts cylinder and mounting cylinder offers the through-hole passed in and out for transfer frame；Mounting cylinder lower end offers downward for baffle
The through-hole of unlatching.
5. a kind of potato product line described in claim 4, which is characterized in that the second transfer device includes that one end is located at peace
Immediately below the through-hole of fitted tube lower end, the other end extends to the conveyer belt above service sink；Transfer device includes being placed equidistant with conveying
Several positioning plates taken, transfer device further include the cylinder that mounting cylinder upper open end is mounted on by three holders, cylinder piston
Towards mounting cylinder lower end, holder one end connects cylinder, and the other end is connected to the gusseted formed on mounting cylinder inner wall to cylinder；
Conveyer belt uses the board-like structure of STAINLESS STEEL CHAINS.
6. a kind of potato product line as claimed in claim 5, which is characterized in that moulding system includes being located in conveyer belt
Two columns of section both sides, column lower end are stood on ground vertically, and the upper end is higher by conveyer belt, and two columns are higher by the part of conveyer belt
Two modelling mechanisms close to each other are installed, two modelling mechanisms can be close to each other or separate on the conveyor belt.
7. a kind of potato product line described in claim 6, which is characterized in that modelling mechanism includes grip block, grip block
It is connect with the piston of a cylinder, cylinder is mounted on column；Two grip block opposite sides, which are recessed, is provided with installation cavity, in installation cavity
Several pneumatic prickers driven by Pneumatic assembly are horizontally installed with, pneumatic pricker is in that regular row, column arranges；
Several delivery hoses that Pneumatic assembly includes pneumatic source and connect with pneumatic source, delivery hose also extend through grip block with it is pneumatic
Pricker connects；
The spray gun of connection high-pressure water is also equipped on grip block, and spray gun spray nozzle extends in installation cavity.
8. a kind of potato product line as claimed in claim 7, which is characterized in that settling system includes stirring pool, level-one
Separate tank and the second-order separation pond, wherein stirring pool are connect by pipeline with service sink, and the second-order separation pond passes through return duct and cleaning
Pond connects；Level-one separate tank is located in the second-order separation pond, and level-one separate tank upper end is higher than the second-order separation pond；Stirring pool is located at one
In grade separate tank, and stirring pool upper end is higher than level-one separate tank；Blender is provided in stirring pool.
9. a kind of potato product line as claimed in claim 7, which is characterized in that further include clout recovery system, clout
Recovery system includes the splicing plate being arranged below the second transfer device, and splicing plate one end is mounted on two columns, and the other end prolongs
It extends to above service sink；
Clout recovery system further includes pulverizer of the arrival end by pipeline and the outlet connection of cutting clout, and pulverizer outlet end is logical
Piping is connect with stirring pool；Pulverizer arrival end is also connect by pipeline with service sink.
10. a kind of potato product line as claimed in claim 9, which is characterized in that be arranged between cutting cylinder and cutting pipe
There are cutting clout temporary storage cavity, cutting clout temporary storage cavity to be connected to the outlet of cutting clout with pulverizer；It is additionally provided with spray on cutting cylinder
Water pipe, sparge pipe outlet end extend in temporary storage cavity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810523822.6A CN108477552A (en) | 2018-05-28 | 2018-05-28 | A kind of potato product line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810523822.6A CN108477552A (en) | 2018-05-28 | 2018-05-28 | A kind of potato product line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108477552A true CN108477552A (en) | 2018-09-04 |
Family
ID=63350878
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810523822.6A Pending CN108477552A (en) | 2018-05-28 | 2018-05-28 | A kind of potato product line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108477552A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111449253A (en) * | 2020-06-05 | 2020-07-28 | 黄小马 | Outer surface cleaning device after durian is picked |
| CN113455680A (en) * | 2021-05-26 | 2021-10-01 | 河南广安生物科技股份有限公司 | High-efficient fodder production line |
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| KR20060120513A (en) * | 2006-07-12 | 2006-11-27 | 허만 | Apparatus for dividing and forming of dough at the same time |
| CN200970793Y (en) * | 2006-06-05 | 2007-11-07 | 无锡捷尔机械有限公司 | Potato chipper |
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| CN208783729U (en) * | 2018-05-28 | 2019-04-26 | 浙江农林大学 | A kind of potato product line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH201275A (en) * | 1937-01-21 | 1938-11-30 | Koeniger Dr Ing Walther | Process for the production of dried potatoes. |
| CN200970793Y (en) * | 2006-06-05 | 2007-11-07 | 无锡捷尔机械有限公司 | Potato chipper |
| KR20060120513A (en) * | 2006-07-12 | 2006-11-27 | 허만 | Apparatus for dividing and forming of dough at the same time |
| CN203860395U (en) * | 2014-03-17 | 2014-10-08 | 王丽 | Preliminary processing equipment for producing chips |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111449253A (en) * | 2020-06-05 | 2020-07-28 | 黄小马 | Outer surface cleaning device after durian is picked |
| CN113455680A (en) * | 2021-05-26 | 2021-10-01 | 河南广安生物科技股份有限公司 | High-efficient fodder production line |
| CN113455680B (en) * | 2021-05-26 | 2023-01-17 | 河南广安生物科技股份有限公司 | High-efficient fodder production line |
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