CN108466169B - Single round edge grinding machine for coated glass and edge grinding process thereof - Google Patents
Single round edge grinding machine for coated glass and edge grinding process thereof Download PDFInfo
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- CN108466169B CN108466169B CN201810334445.1A CN201810334445A CN108466169B CN 108466169 B CN108466169 B CN 108466169B CN 201810334445 A CN201810334445 A CN 201810334445A CN 108466169 B CN108466169 B CN 108466169B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention relates to a single round edge grinding machine of coated glass and an edge grinding process thereof, comprising a glass processing platform, wherein a glass input device for inputting glass is arranged at an inlet of the glass processing platform, a glass output device for outputting glass is arranged at an outlet of the glass processing platform, a glass buffer conveying device for lifting glass and moving glass, a glass correcting device for correcting glass bending, a glass position adjusting device for adjusting glass placing position and a grinding head device for processing glass are arranged on the glass processing platform, and the grinding head device is connected with a cooling device for cooling a grinding wheel and a slag water collecting device for recovering grinding waste slag and cooling sewage. Waste gas, sewage and waste residue generated by grinding glass are recovered by the slag water collecting device, so that pollution of sewage to the surface of the glass is avoided, the device is suitable for reprocessing coated glass, the single round edge grinding machine is more in adaptive glass types, and the practicability of the single round edge grinding machine is improved.
Description
Technical Field
The invention relates to the field of glass processing equipment, in particular to a single round edge grinding machine of coated glass and an edge grinding process thereof.
Background
The common glass is processed and produced by a double round edge grinding machine production line, the glass is placed on a processing platform, the lower surface of the glass is contacted with the lower surface of the processing platform, the upper surface of the glass is contacted with a grinding head component above the processing platform, so that the glass is clamped between the processing platform and the grinding head component, the common glass can be processed by using the equipment, and if the glass is coated glass, one or more layers of metal, alloy or metal compound films are coated on the surface of the coated glass, so that the optical performance of the glass is changed, and certain specific requirements are met. When the coated glass adopts the equipment, the coated glass is clamped between the processing platform and the grinding head component, the coated film on the surface of the glass is easy to scratch and damage, the glass is damaged, the radian of the glass cannot be adjusted and the position function of the glass cannot be adjusted by the traditional processing platform, and the practicality is poor.
Moreover, when the traditional grinding head assembly grinds glass, as the grinding head assembly is not provided with a cooling device, when the grinding head assembly grinds glass, the temperature of the grinding head assembly gradually rises, the effect of grinding the glass by the grinding head assembly gradually decreases, and the service life of the grinding head assembly is influenced. Moreover, the sewage generated by grinding the glass by the grinding head component is not recovered, the sewage is easy to splash onto the surface of the glass, but for common glass, the common glass is taken out and cleaned after the glass is processed, but when the coated glass is processed, the sewage is easy to splash onto the surface of the glass to pollute the coated layer, and as the sewage is mixed with glass powder slag, the coated surface is worn by the glass powder slag when the coated glass is cleaned, and the glass is damaged.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides the single round edge grinding machine which has the function of correcting the arc shape of glass, can synchronously eliminate the pollution of sewage to the surface of the glass in the glass processing process, and is suitable for processing coated glass.
The object of the present invention is thus achieved.
The utility model provides a coated glass's single round edge edging machine, includes glass processing platform, glass processing platform's entrance is provided with the glass input device who is used for inputing glass, and glass processing platform's exit is provided with the glass output device who is used for exporting glass, be provided with on the glass processing platform and be used for lifting glass and remove glass's glass buffering conveyor, be used for correcting glass crookedness glass correction device, be used for adjusting glass position adjustment device and be used for processing glass's bistrique device, bistrique device is connected with the cooling device that is used for cooling the emery wheel and is used for retrieving grinding waste residue and cooling sewage's sediment water collection device. Firstly, glass buffering conveyor will be located glass input device's glass removal and put glass correction device on, then glass correction device corrects glass's crookedness, then glass position adjustment device adjusts glass and put the position, finally the bistrique device is edging or chamfering glass, because bistrique device is connected with cooling device and sediment water collection device, when glass is ground, cooling device cools down the emery wheel, the emery wheel temperature remains invariable, grinding effect is better, waste gas that grinding glass produced moreover, sewage and waste residue are retrieved by sediment water collection device, avoid the sewage to sputter to glass surface, avoid the pollution of sewage to glass surface, be applicable to coated glass reprocessing, single round edge grinder adaptation's glass kind is more, single round edge grinder's practicality is improved.
The above technical solution can be further perfected as follows.
As a more specific scheme, the glass processing platform comprises a machine tool, the glass buffer conveying device is arranged on the machine tool in a lifting mode, the glass correcting device is movably arranged on the machine tool, the glass position adjusting device is arranged on the machine tool and is connected with the glass correcting device, the glass position adjusting device drives the glass correcting device to move to adjust the placing position of glass, the grinding head device is arranged above the machine tool in a sliding mode, and the grinding head device slides along the machine tool to process the glass.
As more specific scheme, glass correction device includes carrier plate, a plurality of sucking disc subassembly and air pump, the activity of carrier plate sets up on the lathe, and sucking disc subassembly interval sets up on the carrier plate, and every sucking disc subassembly includes sucking disc lift cylinder and sucking disc, sucking disc lift cylinder sets up on the carrier plate surface, and the telescopic link of sucking disc lift cylinder stretches out upwards and connects the sucking disc, the sucking disc embeds has the trachea, trachea intercommunication air pump. The air pump is communicated with the sucker, when the sucker is close to the glass surface, the sucker is sucked by the air pump to generate strong suction to suck the glass, the curvature of the glass is corrected, the glass is sucked to be tight, when the sucker is separated from the glass due to the fact that the air pump is exhausted, the separation of the glass and the glass correcting device is realized, the principle is simple, the glass is in soft contact with the sucker through the sucker, the scratch on the glass surface is avoided, and the practicability of the glass processing platform of the single-round-edge grinding machine is improved.
As more specific scheme, glass position adjustment device includes behind glass side locating component, the back side collision buffer assembly of bearing board, first tensile cylinder, glass right side locating component, bearing board right side collision buffer assembly and the tensile cylinder of second, behind glass side locating component and the bearing board back side collision buffer assembly set up on the lathe and towards bearing board back side, first tensile cylinder sets up and connects the bearing board on the lathe, and first tensile cylinder drives bearing board and moves backward, glass right side locating component and bearing board right side wall collision buffer assembly set up on the lathe and be close to bearing board right side, and the tensile cylinder of second sets up and connects the bearing board on the lathe, and the tensile cylinder of second drives bearing board and moves towards the right side. The first stretching cylinder of the glass position adjusting device pulls the supporting plate to move to the rear side, the rear side edge of the supporting plate collides with the rear side edge collision buffer assembly of the supporting plate, the rear side edge of the glass abuts against the rear side edge positioning assembly of the glass, and the alignment of the rear side edge of the glass is completed; the second stretching cylinder of the glass position adjusting device pulls the bearing plate to move to the right side, the right side of the bearing plate collides with the right side collision buffer assembly of the bearing plate, the right side of the glass abuts against the right side positioning assembly of the glass, the right side alignment of the glass is completed, and the glass is aligned through the two sides, so that the glass positioning alignment is realized.
As a more specific scheme, the glass buffer conveying device comprises a glass conveying belt and a lifting cylinder, one end of the lifting cylinder is fixed on a machine tool, the other end of the lifting cylinder is upwards used for supporting the glass conveying belt, and the lifting cylinder is used for adjusting the height of the glass conveying belt.
As a more specific scheme, the grinding head device comprises a guide rail seat, a sliding seat, a grinding head assembly and a transmission assembly, wherein the guide rail seat is arranged on the machine tool and is positioned above the glass buffer conveying device and the glass correcting device, the grinding head assembly is arranged on the sliding seat, the sliding seat is arranged on the guide rail seat, the transmission assembly drives the sliding seat to slide along the guide rail seat, and the sliding seat is further provided with a feeding distance adjusting assembly for adjusting the feeding distance of the grinding head assembly and a height adjusting assembly for adjusting the height of the grinding head assembly.
As a more specific scheme, the two grinding head assemblies are arranged, the first grinding head assembly is a rough machining grinding head assembly, and the second grinding head assembly is a fine machining grinding head assembly. Each grinding head assembly comprises a grinding head driving motor, a grinding wheel and a protecting cover, the protecting cover is arranged at the rotating shaft position of the grinding wheel driving motor, the grinding wheel is arranged in a grinding wheel accommodating cavity of the protecting cover and connected with the rotating shaft, a cooling water tank for cooling the grinding wheel is arranged in an inner cavity at the upper part of the protecting cover, a water spray hole is formed in the cooling water tank, a sewage collecting cavity for recycling sewage and grinding waste residues is arranged in an inner cavity at the lower part of the protecting cover, an edging port for facilitating grinding glass of the grinding wheel is formed in the side wall of the protecting cover, and the outer wall of the grinding wheel is close to the edging port. The grinding wheel is placed in the grinding wheel accommodating cavity of the protective cover, a cold water tank is arranged on the upper portion of the grinding wheel accommodating cavity, a sewage collecting cavity is arranged on the lower portion of the grinding wheel accommodating cavity, cooling water of the cooling water tank sprays the grinding wheel through the water spraying holes, the grinding wheel is cooled, the grinding effect is enhanced, the service life of the grinding wheel is prolonged, meanwhile, sewage and waste residues generated by grinding glass of the grinding wheel are collected by the sewage collecting cavity, the sewage is prevented from splashing on the surface of the glass, pollution of water to the surface of the glass is eliminated, reprocessing of coated glass is achieved, and the practicability of the single-round-edge grinding machine is improved.
As more specific scheme, the safety cover includes upper cover, connecting plate, lower cover and connector link, connecting plate and emery wheel driving motor are connected, the upper cover is provided with the cooling water tank of intercommunication cooling device, and the upper cover sets up on connecting plate upper portion with the grafting mode, the lower cover is provided with the sewage collection of intercommunication sediment water collection device, and the lower cover articulates in the connecting plate lower part, connects through the connector link between upper cover and the lower cover, and upper cover inner chamber and lower cover inner chamber form the emery wheel holding chamber. The upper cover is installed on the connecting plate in an inserting mode, when a cooling water tank of the upper cover is blocked, a user can directly take out the upper cover to clean, the operation is simple, the lower cover is hinged on the connecting plate, a connecting buckle is connected between the upper cover and the lower cover, if the user needs to replace a grinding wheel, when the connecting buckle is unlocked, the lower cover is turned down, the upper cover and the lower cover are separated, the user installs the grinding wheel in a grinding wheel accommodating cavity, and the grinding wheel is replaced more quickly.
As more specific scheme, sediment water collection device includes vapor-separating jar, high-pressure fan, pumping device, blow off case and blowdown water level monitor, vapor-separating jar intercommunication sewage collecting chamber, high-pressure fan and pumping device, pumping device includes transfer water tank and suction pump, transfer water tank and vapor-separating jar intercommunication, suction pump intercommunication transfer water tank and blowdown case, and the suction pump deposits the water suction blow off incasement of transfer water tank, blowdown water level monitor sets up in the blowdown incasement, and blowdown water level monitor monitors the water level situation of sewage and in time discharges sewage. The water-vapor separation tank is communicated with the sewage collecting cavity, the high-pressure fan generates strong suction force, waste gas and sewage generated by grinding glass are sucked into the water-vapor separation tank, the waste gas is sucked out of the high-pressure fan or is treated by a suction exhaust gas processor, the sewage of the transfer water tank is sucked into the sewage draining box by the water suction pump, the sewage is precipitated in the sewage draining box, when the sewage level monitor monitors that the sewage reaches the preset water level, the sewage is automatically discharged to the outside or treated by the sewage processor along the sewage draining box, manual cleaning is not needed, the staff is simplified, and the automation degree of the single-circle edge grinder is improved.
An edging process of coated glass comprises the following steps:
a: the glass input device acts: the glass input device conveys glass to a glass conveying belt of a glass processing platform and measures size data of the glass to a control center;
b: the glass buffer conveying device acts: lifting glass on a glass conveying belt, moving the glass to the position above a glass correcting device, descending the glass conveying belt, and sitting on the glass correcting device;
c: the glass correction device acts: the telescopic rod of the sucker lifting cylinder pushes the sucker upwards to force the sucker to contact the surface of the glass, then the air pump generates negative pressure to suck the glass, the telescopic rod of the sucker lifting cylinder contracts downwards, and the sucker pulls the glass to deform, so that the bending degree of the glass is corrected;
d: the glass position adjusting device acts: the first stretching cylinder of the glass position adjusting device pulls the supporting plate to move to the rear side, the rear side edge of the supporting plate collides with the rear side edge collision buffer assembly of the supporting plate, the rear side edge of the glass abuts against the rear side edge positioning assembly of the glass, and the alignment of the rear side edge of the glass is completed; the second stretching cylinder of the glass position adjusting device pulls the bearing plate to move to the right, the right side edge of the bearing plate collides with the right side edge collision buffer assembly of the bearing plate, the right side edge of the glass abuts against the right side edge positioning assembly of the glass, the right side edge alignment of the glass is completed, and the glass is aligned through the two side edges, so that the glass positioning alignment is realized;
e: the grinding head device acts: the control center adjusts grinding parameters of the grinding head device, the rough machining grinding head assembly slides along the guide rail seat, the rough machining grinding head assembly carries out preliminary grinding on the side edge of the glass, the finish machining grinding head assembly slides along the guide rail seat, and the finish machining grinding head assembly carries out fine grinding on the side edge of the glass and grinds the chamfer position of the glass;
f: the cooling device acts: the cooling device acts along with the grinding head device, the cooling device inputs cooling water into a cooling water tank in the inner cavity of the upper part of the protective cover, and the cooling water is sprayed out along a water spraying hole of the cooling water tank to reduce the temperature of the grinding wheel;
g, the slag water collecting device acts: the sewage and waste gas generated by grinding glass with grinding wheels flow into a sewage collecting cavity in the lower cavity of the protective cover and are pumped into the water-vapor separation tank by the high-pressure fan, the waste gas is pumped out along the high-pressure fan, the sewage flows into the transfer water tank, the sewage in the transfer water tank is pumped by the water pump and is discharged to the sewage disposal tank for sedimentation, and the sewage level height of the sewage disposal tank is monitored by the sewage disposal water level monitor to timely drain the sewage in the sewage disposal tank;
h: the glass correction device acts again: the air pump blows air to the suction cup position through the air pipe to realize that the suction cup and the glass are loosened, then the telescopic rod of the suction cup lifting cylinder is contracted downwards, and the suction cup and the glass are completely separated;
i: the glass buffer conveyor again acts: and lifting the glass on the glass conveying belt, moving the glass to a glass output device, and discharging or conveying the glass to the next working procedure by the glass output device.
J: the grinding head device acts: the rough machining grinding head component and the finish machining grinding head component slide along the guide rail seat to reset to the initial positions, so that preparation is made for next glass machining.
The beneficial effects of the invention are as follows:
the glass buffer conveying device is characterized in that the glass positioned on the glass input device is moved to the glass correcting device, the glass correcting device corrects the curvature of the glass, the glass position adjusting device adjusts the glass placing position, and finally the grinding head device is connected with the cooling device and the slag water collecting device to grind the glass.
The grinding head assembly is provided with the protecting cover, the grinding wheel is arranged in the grinding wheel accommodating cavity of the protecting cover, the upper part of the grinding wheel accommodating cavity is provided with the cold water tank, the lower part of the grinding wheel accommodating cavity is provided with the sewage collecting cavity, the cooling water of the cooling water tank sprays the grinding wheel through the water spraying hole, the grinding wheel is cooled, the grinding effect is enhanced, the service life of the grinding wheel is prolonged, meanwhile, the sewage collecting cavity collects sewage and waste residues generated by grinding glass ground by the grinding wheel, the sewage is prevented from splashing on the surface of the glass, the pollution of the water to the surface of the glass is eliminated, the reprocessing of coated glass is realized, and the practicability of the single-round-edge grinding machine is improved.
Drawings
FIG. 1 is a perspective view of a single round edge grinder for coated glass according to the present invention.
FIG. 2 is another perspective view of a single round edge grinder for coated glass.
FIG. 3 is a schematic view of a single round edge grinder for coated glass.
FIG. 4 is a schematic view of a glass processing platform of a single round edge grinder for coated glass.
Fig. 5 is a front view of fig. 4.
Fig. 6 is a cross-sectional view A-A of fig. 5.
Fig. 7 is a top view of fig. 4.
Fig. 8 is a schematic view of a grinding head device of a single round edge grinding machine for coated glass.
Fig. 9 is a schematic view of the grater assembly of fig. 8 in an open state.
Fig. 10 is a schematic view of the grater assembly of fig. 8 in another angular open state.
FIG. 11 is a schematic illustration of the attachment of the grater assembly to the slag-water separation device.
Fig. 12 is a schematic cross-sectional view of a grater assembly.
Fig. 13 is an exploded view of the grater assembly.
FIG. 14 is a schematic view of a slag-water separator of a single round edge grinder for coated glass.
FIG. 15 is a schematic cross-sectional view of a slag-water separator of a single round edge grinder for coated glass.
FIG. 16 is a schematic view of a cooling water apparatus of a single round edge grinder for coated glass.
Detailed Description
The invention is further described below with reference to the drawings and examples.
The following describes the embodiments of the present invention in detail with reference to fig. 1 to 16. It should be understood that the detailed description and specific examples, while indicating and illustrating the invention, are not intended to limit the invention.
Referring to fig. 1 to 3, a single round edge grinding machine for coated glass comprises a glass processing platform 1, wherein a glass input device 11 for inputting glass is arranged at an inlet of the glass processing platform 1, a glass output device 12 for outputting glass is arranged at an outlet of the glass processing platform 1, a glass buffer conveying device 2 for lifting glass and moving glass, a glass correcting device 3 for correcting glass bending, a glass position adjusting device 4 for adjusting glass placing position and a grinding head device 5 for processing glass are arranged on the glass processing platform 1, and the grinding head device 5 is connected with a cooling device 6 for cooling a grinding wheel and a slag water collecting device 7 for recovering grinding waste slag and cooling sewage.
The glass input device 11 comprises a conveying frame 111, a roller 112, a glass size detection device 113 and a roller driving motor 114, wherein the roller 112 is arranged on the conveying frame 111, the roller driving motor 114 drives the roller 112 to rotate, the glass size detection device 113 is arranged on the conveying frame 111, the glass size on the conveying frame 111 is detected, the glass size is conveyed to the control center 8, and the glass output device 12 and the glass input device 11 are identical in structure.
As shown in fig. 4 to 7, the glass processing platform 1 includes a machine tool 13, the glass buffer conveying device 2 includes a glass conveying belt 21 and a lifting cylinder 22, the glass conveying belt 21 includes a conveying belt 211, a synchronizing wheel 212 and a rotating motor 213, the conveying belt 211 is wound on the synchronizing wheel 212, the rotating motor 213 drives the synchronizing wheel 212 to rotate, and the synchronizing wheel 212 drives the conveying belt 211 to slide. One end of the lifting cylinder 22 is fixed on the machine tool 13, the other end of the lifting cylinder 22 upwards supports the glass conveying belt 21, and the lifting cylinder 22 adjusts the height of the glass conveying belt 21, so that the glass buffer conveying device 2 is arranged on the machine tool 13 in a lifting mode.
The glass correcting device 3 comprises a supporting plate 31, a sucker assembly 32 and an air pump 33, wherein the sucker assembly 32 is respectively arranged on the front side, the middle and the rear side of the supporting plate 31, each sucker assembly 32 comprises a sucker lifting cylinder 321 and a sucker 322, the sucker lifting cylinders 321 are arranged on the supporting plate 31, a telescopic rod of each sucker lifting cylinder 321 stretches out upwards to be connected with the sucker 322, an air pipe 323 is arranged in each sucker 322, the air pump 33 is a vacuum pump, the vacuum pump is arranged at the bottom of the machine tool 13 and is communicated with the air pipe 323, the vacuum pump controls the suction or release of glass of the sucker 322 through suction or exhaust, a glass correcting plate 34 with a sucker mounting hole 341 is arranged above the front side of the supporting plate 31, and the sucker 322 of the sucker assembly 32 positioned on the front side of the supporting plate 31 is arranged in the sucker mounting hole 341 and is used for sucking the glass, so that the glass is tightly attached to the glass correcting plate 34, and the radian of the glass is corrected. The bearing plate 31 is arranged on the surface of the machine tool 13, a rolling piece 35 is arranged between the bearing plate 31 and the surface of the machine tool 13, the bearing plate 31 is arranged on the surface of the machine tool 13, the bearing plate 31 can slide along the surface of the machine tool 13 at will, and the glass correcting device 3 is movably arranged on the machine tool 13.
The glass position adjusting device 4 comprises a glass rear side positioning assembly 41, a bearing plate rear side collision buffer assembly 42, a first stretching cylinder 43, a glass right side positioning assembly 44, a bearing plate right side collision buffer assembly 45 and a second stretching cylinder 46.
The rear side of the machine tool 13 is provided with a cross beam 131, the glass rear side positioning component 41 and the bearing plate rear side collision buffer component 42 are arranged on the cross beam 131 in an adjustable mode, the first stretching air cylinder 43 is arranged at the rear side of the machine tool 13 and connected with the bearing plate 31, the first stretching air cylinder 43 drives the bearing plate 31 to move backwards until the rear side edge of the bearing plate 31 collides with the bearing plate rear side collision buffer component 42, and at the moment, the glass rear side edge abuts against the glass rear side positioning component 41, so that the glass rear side edge positioning is realized.
The glass right side edge positioning component 44 is adjustably arranged on the cross beam 131, the bearing plate right side edge collision buffer component 45 is arranged on the right side of the machine tool 13, the second stretching cylinder 46 is arranged on the right side of the machine tool 13 and connected with the bearing plate 31, the second stretching cylinder 46 drives the bearing plate 31 to move to the right side until the right side edge of the bearing plate 31 collides with the bearing plate right side edge collision buffer component 45, at the moment, the glass right side edge abuts against the glass right side edge positioning component 44, so that glass right side edge positioning is realized, glass is positioned through the rear side edge and the right side edge, glass position adjustment is completed, and glass position adjustment is simple.
As shown in fig. 8 to 13, the grinding head device 5 includes a guide rail seat 51, a slide seat 52, a grinding head assembly 53, and a transmission assembly 54, and the guide rail seat 51 is disposed on the machine tool 13 and above the glass buffer conveyor 2 and the glass correction device 3. The guide rail seat 51 comprises a supporting seat 511 and a guide rail 512, the guide rail 512 is arranged on the supporting seat 511, the transmission assembly 54 comprises a screw rod 541, a screw rod driving motor 542 and a nut 543, the screw rod 541 is arranged on the supporting seat 511 and parallel to the guide rail 512, the nut 543 is sleeved on the screw rod 541 in a threaded connection mode, the sliding seat 52 is connected with the nut 543, the sliding seat 52 slides along the length direction of the screw rod 541 along with the nut 543, the grinding head assembly 53 is connected with the sliding seat 52, the grinding head assembly 53 slides along the guide rail 512 along with the action of the sliding seat 52, and the sliding seat 52 is provided with a feeding distance adjusting assembly 55 for adjusting the feeding distance of the grinding head assembly 53 and a height adjusting assembly 56 for adjusting the height of the grinding head assembly 53.
There are two grinding head assemblies 53, each grinding head assembly 53 has the same structure, the first grinding head assembly 53 is a rough grinding head assembly 532, and the second grinding head assembly 53 is a finish grinding head assembly 531. The grinding head assembly 53 comprises a grinding wheel driving motor 533, a grinding wheel 534 and a protecting cover 9, wherein the protecting cover 9 is arranged at a rotating shaft 5331 of the grinding wheel driving motor 533, and the grinding wheel 534 is arranged in a grinding wheel accommodating cavity 96 of the protecting cover 9 and connected with the rotating shaft 5331.
The protecting cover 9 comprises an upper cover 91, a connecting plate 92, a lower cover 93 and a connecting buckle 94, wherein the connecting plate 92 is connected with a grinding wheel driving motor 533. The upper cover 91 comprises a surface cover 911 and a bottom cover 912, the bottom cover 912 is provided with an annular cooling water tank 913, a plurality of water spray holes 914 are formed in the bottom of the cooling water tank 913 along the circumferential direction at intervals, the surface cover 911 is connected with the bottom cover 912, the surface cover 911 seals the cooling water tank 913 to form a cooling water channel 915, a quick plug 95 is arranged at the inlet of the cooling water channel 915, a plug hole 921 is formed in the position of the connecting plate 92 corresponding to the quick plug 95, and the quick plug 95 is inserted into the plug hole 921 to be locked, so that the upper cover 91 is connected with the connecting plate 92.
The end of the lower cover 93 is provided with a support lug 931 with a shaft hole 931 11, the lower part of the connecting plate 92 is provided with a shaft sleeve 922, a shaft core 97 is arranged between the lower cover 93 and the connecting plate 92, the shaft core 97 sequentially penetrates through the support lug 931 and the shaft sleeve 922, the lower cover 93 is hinged with the connecting plate 92, and the lower cover 93 can rotate around the shaft core 97 as a center. The inner cavity of the lower cover 93 is a sewage collecting cavity 932, an edging opening 933 is formed in the side wall of the lower cover 93, the edging opening 933 is communicated with the sewage collecting cavity 932, a sewage connecting port 923 is formed in the position, corresponding to the sewage collecting cavity 932, of the connecting plate 92, and the sewage connecting port 923 is communicated with the sewage collecting cavity 932.
The connecting buckle 94 comprises a first fastener 941 and a second fastener 942, the first fastener 941 is disposed on the side wall of the upper cover 91, the second fastener 942 is disposed on the side wall of the lower cover 93, the first fastener 941 and the second fastener 942 are connected, the upper cover 91 and the lower cover 93 are connected to form a protective cover 9, the inner cavity of the upper cover 91 and the inner cavity of the lower cover 93 are connected to form a grinding wheel accommodating cavity 96, and the cooling water tank 913 of the upper cover 91 is located in the projection range of the sewage collecting cavity 932 of the lower cover 93.
As shown in fig. 14 to 15, the slag water collecting device 7 includes a water vapor separating tank 71, a high pressure fan 72, a pumping device 73, a sewage tank 74, a sewage level monitor 75, and a seat frame 76, and the pumping device 73 includes a transfer water tank 77 and a water pump 78.
The water-vapor separation tank 71 comprises a separation cover body 711, a separation tank body 712 and an assembly connecting buckle 713, the assembly connecting buckle 713 comprises a first assembly connecting buckle 7131 and a second assembly connecting buckle 7132, the first assembly connecting buckle 7131 is arranged on the side wall of the separation cover body 711, the second assembly connecting buckle 7132 is arranged on the side wall of the separation tank body 712, the first assembly connecting buckle 7131 and the second assembly connecting buckle 7132 are mutually buckled, the separation cover body 711 and the separation tank body 712 are sealed, and the separation cover body 711 and the separation tank body 712 are detached and connected. The water-vapor separation tank 71 is arranged on the seat frame 76, the water-vapor separation tank 71 is provided with a gas discharge hole 714, a sewage outlet 715 and a sewage inlet 716 which are communicated with the inner cavity of the water-vapor separation tank 71, and the inner cavity of the water-vapor separation tank 71 is provided with an exhaust gas filter screen 717.
The transfer water tank 77 includes lid 771, box 772 and installation connector 773, installation connector 773 includes first installation knot 777 and second installation knot 778, first installation knot 777 sets up at lid 771 lateral wall, and second installation knot 778 sets up at box 772 lateral wall, and first installation knot 777 and second installation knot 778 buckle each other, and lid 771 and box 772 seal realizes lid 771 and box 772 dismantlement connection, transfer water tank 77 is provided with sewage connector 774 and pumping mouth 775.
The sewage inlet 716 of the water-vapor separation tank 71 is communicated with the sewage collecting cavity 932 of the protective cover 9, the sewage outlet 715 of the water-vapor separation tank 71 is communicated with the sewage connecting port 774 of the transfer water tank 77, and the gas discharging port 714 of the water-vapor separation tank 71 is communicated with the high-pressure fan 72. One end of the water suction pump 78 is communicated with the water suction port 775 of the transfer water tank 77, the other end of the water suction pump 78 is communicated with the sewage disposal box 74, the sewage disposal water level monitor 75 is a liquid level sensor, the sewage disposal water level monitor 75 is arranged in the sewage disposal box 74, and the sewage disposal water level monitor 75 monitors the water level condition of sewage and discharges the sewage in time.
The water-vapor separation tank 71 is communicated with the sewage collecting cavity 932, the high-pressure fan 72 generates strong suction force, waste gas and sewage generated by grinding glass are actively sucked into the water-vapor separation tank 71, the waste gas forms pollution-free gas after passing through the waste gas filter screen 717, the pollution-free gas is actively pumped out of the outside by the high-pressure fan 72, the sewage of the transfer water tank 77 is actively pumped into the sewage draining box 74 by the water suction pump 78, the sewage is deposited in the sewage draining box 74, when the sewage level monitor 75 monitors that the sewage reaches the preset water level, the sewage is automatically discharged to the outside or processed by the sewage processor along the sewage draining box 74, manual cleaning is not needed, the hands are simplified, and the automation degree of the single round edge grinding machine is improved.
Referring to fig. 16, the cooling device 6 includes a water tank 61, a water inlet pipe 62 and a water pump 63, the water pump 63 is communicated with the water tank 61 and the water inlet pipe 62, the water inlet pipe 62 is connected with a quick connector 95, the water pump 63 pumps out water from the water tank 61, the water flows into a cooling water tank 913 along the water inlet pipe 62 through the quick connector 95, and finally, the cooling of the grinding wheel 534 is realized by spraying the grinding wheel 534 through a water spraying hole 914.
An edging process of coated glass comprises the following steps:
a: the glass input device 11 operates: the glass input device 11 conveys glass to a glass conveying belt of the glass processing platform 1 and measures size data of the glass to the control center 8;
b: the glass buffer conveyor 2 operates: the glass conveying belt 21 ascends to lift the glass, the glass is moved to the position above the glass correcting device 3, the glass conveying belt 21 descends, and the glass is seated on the glass correcting device 3;
c: the glass correction device 3 acts: the telescopic rod of the sucker lifting cylinder 321 pushes the sucker 322 upwards to force the sucker 322 to contact the surface of the glass, then the air pump 33 generates negative pressure to suck the glass by the sucker 322, the telescopic rod of the sucker lifting cylinder 321 contracts downwards, and the sucker 322 pulls the glass to deform the glass, so that the curvature of the glass is corrected;
d: the glass position adjustment device 4 operates: the first stretching cylinder 43 of the glass position adjusting device 4 pulls the supporting plate 31 to move to the rear side, the rear side of the supporting plate 31 collides with the supporting plate rear side collision buffer assembly 42, the glass rear side abuts against the glass rear side positioning assembly 41, and the alignment of the glass rear side is completed; the second stretching cylinder 46 of the glass position adjusting device 4 pulls the supporting plate 31 to move to the right, the right side edge of the supporting plate 31 collides with the supporting plate right side edge collision buffer assembly 45, the right side edge of the glass abuts against the glass right side edge positioning assembly 44, the alignment of the right side edge of the glass is completed, and the alignment of the glass is realized through the alignment of the two side edges;
e: the grinding head device 5 acts: the control center 8 adjusts grinding parameters of the grinding head device 5, the rough machining grinding head component 532 slides along the guide rail seat 51, the rough machining grinding head component 532 performs primary grinding on the glass side, the finish machining grinding head component 531 slides along the guide rail seat 51, and the finish machining grinding head component 531 performs fine grinding on the glass side and grinds the chamfer position of the glass;
f: cooling device action 6: the cooling device 6 moves along with the grinding head device 5, the cooling device 6 inputs cooling water into the cooling water tank 913 in the upper cavity of the protective cover 9, and the cooling water is sprayed out along the water spraying holes 914 of the cooling water tank 913 to reduce the temperature of the grinding wheel 534;
g, the slag water collecting device 7 acts: the sewage and waste gas generated by grinding glass with the grinding wheel 534 flow into the sewage collecting cavity 9 of the lower cavity of the protective cover 9 and are pumped into the water-vapor separating tank 71 by the high-pressure fan, the waste gas is pumped out along the high-pressure fan 72, the sewage flows into the transit water tank 77, the sewage in the transit water tank 77 is pumped out by the water pump 78 and is discharged to the sewage draining tank 74 for sedimentation, and the sewage level of the sewage draining tank 74 is monitored by the sewage level monitor 75 to timely drain the sewage in the sewage draining tank 74;
h: the glass correction device 3 operates again: the air pump 33 blows air to the position of the sucker 322 through the air pipe 323 to loosen the sucker 322 and glass, then the telescopic rod of the sucker lifting air cylinder 321 is contracted downwards, and the sucker 322 and the glass are completely separated;
i: the glass buffer conveyor 2 operates again: the glass conveyor 21 lifts up the glass, moves the glass to the glass output device 12, and the glass output device 12 discharges or conveys the glass to the next process;
j: the grinding head device 5 acts: the rough machining grinding head assembly 322 and the finish machining grinding head assembly 321 slide along the guide rail seat 51 to reset to the initial positions so as to prepare for the next glass machining.
Claims (9)
1. The utility model provides a coated glass's single round edge edging machine, includes glass processing platform (1), the entrance of glass processing platform (1) is provided with glass input device (11) that are used for input glass, and the exit of glass processing platform (1) is provided with glass output device (12) that are used for output glass, its characterized in that: the glass processing platform (1) is provided with a glass buffer conveying device (2) for lifting glass and moving glass, a glass correcting device (3) for correcting glass bending, a glass position adjusting device (4) for adjusting glass placing position and a grinding head device (5) for processing glass, wherein the grinding head device (5) is connected with a cooling device (6) for cooling a grinding wheel and a slag water collecting device (7) for recovering grinding waste slag and cooling sewage;
the slag water collecting device (7) comprises a water-vapor separation tank (71), a high-pressure fan (72), a water pumping device (73), a sewage tank (74) and a sewage level monitor (75), wherein the water-vapor separation tank (71) is communicated with a sewage collecting cavity (932), the high-pressure fan (72) and the water pumping device (73), the water pumping device (73) comprises a transfer water tank (77) and a water pumping pump (78), the transfer water tank (77) is communicated with the water-vapor separation tank (71), the water pumping pump (78) is communicated with the transfer water tank (77) and the sewage tank (74), the water pumping pump (78) pumps water of the transfer water tank (77) into the sewage tank (74) for precipitation, the sewage level monitor (75) is arranged in the sewage tank (74), and the sewage level monitor (75) monitors the water level condition of sewage and timely discharges the sewage;
the glass correcting device (3) comprises a supporting plate (31), a plurality of sucker assemblies (32) and an air pump (33), each sucker assembly (32) comprises a sucker lifting cylinder (321) and a sucker (322), an air pipe (323) is arranged in the sucker (322), and the air pipe (323) is communicated with the air pump (33);
the glass correction device (3) acts: the telescopic rod of the sucker lifting cylinder (321) pushes the sucker (322) upwards to force the sucker (322) to contact the surface of glass, then the air pump (33) generates negative pressure to suck the glass by the sucker (322), the telescopic rod of the sucker lifting cylinder (321) contracts downwards, and the sucker (322) pulls the glass to deform, so that the bending degree of the glass is corrected.
2. The single round edge grinding machine for coated glass according to claim 1, wherein: glass processing platform (1) includes lathe (13), glass buffering conveyor (2) set up on lathe (13) with the lifting means, glass correction device (3) activity sets up on lathe (13), glass position adjustment device (4) set up on lathe (13) and connect glass correction device (3), and glass position adjustment device (4) drive glass correction device (3) and remove adjustment glass's position of putting, bistrique device (5) slip sets up lathe (13) top, and bistrique device (5) slide along lathe (13) and process glass.
3. The single round edge grinding machine for coated glass according to claim 2, wherein: the bearing plate (31) is movably arranged on the machine tool (13), the sucker assemblies (32) are arranged on the bearing plate (31) at intervals, the sucker lifting cylinder (321) is arranged on the surface of the bearing plate (31), and the telescopic rod of the sucker lifting cylinder (321) extends upwards to be connected with the sucker (322).
4. A single round edge grinding machine for coated glass according to claim 3, wherein: the glass position adjusting device (4) comprises a glass rear side edge positioning assembly (41), a bearing plate rear side edge collision buffer assembly (42), a first stretching cylinder (43), a glass right side edge positioning assembly (44), a bearing plate right side edge collision buffer assembly (45) and a second stretching cylinder (46), the glass rear side edge positioning assembly (41) and the bearing plate rear side edge collision buffer assembly (42) are arranged on a machine tool (13) and face the bearing plate (31) rear side edge, the first stretching cylinder (43) is arranged on the machine tool (13) and connected with the bearing plate (31), the first stretching cylinder (43) drives the bearing plate (31) to move towards the rear side, the glass right side edge positioning assembly (44) and the bearing plate right side edge collision buffer assembly (45) are arranged on the machine tool (13) and are close to the right side edge of the bearing plate (31), the second stretching cylinder (46) is arranged on the machine tool (13) and connected with the bearing plate (31), and the second stretching cylinder (46) drives the bearing plate (31) to move towards the right side.
5. The single round edge finishing machine for coated glass according to claim 4, wherein: the glass buffer conveying device (2) comprises a glass conveying belt (21) and a lifting cylinder (22), one end of the lifting cylinder (22) is fixed on the machine tool (13), the other end of the lifting cylinder (22) is used for supporting the glass conveying belt (21) upwards, and the lifting cylinder (22) is used for adjusting the height of the glass conveying belt (21).
6. The single round edge finishing machine for coated glass according to claim 5, wherein: the grinding head device (5) comprises a guide rail seat (51), a sliding seat (52), a grinding head assembly (53) and a transmission assembly (54), wherein the guide rail seat (51) is arranged on a machine tool (13) and located above the glass buffer conveying device (2) and the glass correcting device (3), the grinding head assembly (53) is arranged on the sliding seat (52), the sliding seat (52) is arranged on the guide rail seat (51), the transmission assembly (54) drives the sliding seat (52) to slide along the guide rail seat (51), and a feeding distance adjusting assembly (55) for adjusting the feeding distance of the grinding head assembly (53) and a height adjusting assembly (56) for adjusting the height of the grinding head assembly (53) are further arranged on the sliding seat (52).
7. The single round edge finishing machine for coated glass according to claim 6, wherein: the grinding head assembly (53) is two, first grinding head assembly (53) is rough machining grinding head assembly (532), second grinding head assembly (53) is finish machining grinding head assembly (531), every grinding head assembly (53) includes grinding wheel driving motor (533), grinding wheel (534) and safety cover (9), safety cover (9) set up in pivot (5331) position of grinding wheel driving motor (533), grinding wheel (534) are arranged in grinding wheel holding chamber (96) of safety cover (9) and are connected with pivot (5331), safety cover (9) upper portion inner chamber is provided with cooling water tank (913) that are used for cooling grinding wheel (534), cooling water tank (913) are opened there is water spray hole (914), safety cover (9) lower part inner chamber is provided with sewage collection chamber (932) that are used for retrieving sewage and grinding waste residue, safety cover (9) lateral wall is opened there is edging mouth (933) that are convenient for grinding wheel (534) grinding glass, and the outer wall is close to edging mouth (933).
8. The single round edge finishing machine for coated glass according to claim 7, wherein: the utility model provides a safety cover (9) is including upper cover (91), connecting plate (92), lower cover (93) and connector link (94), connecting plate (92) are connected with emery wheel driving motor (533), upper cover (91) are provided with cooling trough (913) of intercommunication cooling device (6), and upper cover (91) set up in connecting plate (92) upper portion with the grafting mode, lower cover (93) are provided with sewage collection chamber (932) of intercommunication sediment water collection device (7), and lower cover (93) articulates in connecting plate (92) lower part, is connected through connector link (94) between upper cover (91) and lower cover (93), and upper cover (91) inner chamber and lower cover (93) inner chamber form holding grinding wheel chamber (96).
9. The edging process of a single-round-edge edging machine for coated glass according to claim 8, characterized in that:
a: the glass input device (11) operates: the glass input device (11) conveys glass to a glass conveying belt (21) of the glass processing platform (1) and measures size data of the glass to the control center (8);
b: the glass buffer conveyor (2) operates: the glass conveying belt (21) ascends to lift the glass, the glass is moved to the position above the glass correcting device (3), the glass conveying belt (21) descends, and the glass is seated on the glass correcting device (3);
c: the glass correction device (3) acts: the telescopic rod of the sucker lifting cylinder (321) pushes the sucker (322) upwards to force the sucker (322) to contact the surface of the glass, then the air pump (33) generates negative pressure to suck the glass by the sucker (322), the telescopic rod of the sucker lifting cylinder (321) contracts downwards, and the sucker (322) pulls the glass to deform the glass, so that the bending degree of the glass is corrected;
d: the glass position adjusting device (4) operates: a first stretching cylinder (43) of the glass position adjusting device (4) pulls the supporting plate (31) to move to the rear side, the rear side edge of the supporting plate (31) collides with the supporting plate rear side edge collision buffer assembly (42), the rear side edge of the glass abuts against the rear side edge positioning assembly (41) of the glass, and the alignment of the rear side edge of the glass is completed; a second stretching cylinder (46) of the glass position adjusting device (4) pulls the supporting plate (31) to move to the right, the right side edge of the supporting plate (31) collides with the supporting plate right side edge collision buffer assembly (45), the right side edge of the glass abuts against the glass right side edge positioning assembly (44), the right side edge alignment of the glass is completed, and the glass is aligned through the two side edges, so that the glass positioning alignment is realized;
e: the grinding head device (5) acts: the control center (8) adjusts grinding parameters of the grinding head device (5), the rough machining grinding head component (532) slides along the guide rail seat (51), the rough machining grinding head component (532) carries out preliminary grinding on the side edge of the glass, the fine machining grinding head component (531) slides along the guide rail seat (51), and the fine machining head component (531) carries out fine grinding on the side edge of the glass and grinds the chamfering position of the glass;
f: the cooling device (6) operates: the cooling device (6) acts along with the grinding head device (5), the cooling device (6) inputs cooling water into a cooling water tank (913) of an inner cavity at the upper part of the protective cover (9), and the cooling water is sprayed out along a water spraying hole (914) of the cooling water tank (913) to reduce the temperature of the grinding wheel (534);
g, the slag water collecting device (7) acts: the sewage and waste gas generated by grinding glass of the grinding wheel (534) flow into a sewage collecting cavity (932) of the lower inner cavity of the protective cover (9) and are pumped into the water-vapor separation tank (71) by the high-pressure fan (72), the waste gas is pumped out from the outside along the high-pressure fan (72), the sewage flows into the transit water tank (77), the sewage in the transit water tank (77) is pumped out by the water pump (78) and is discharged to the sewage draining box (74) for sedimentation, and the sewage level height of the sewage draining box (74) is monitored by the sewage level monitor (75) to timely drain the sewage in the sewage draining box (74);
h: the glass correction device (3) acts again: the air pump (33) blows air to the position of the sucker (322) through the air pipe (323) to loosen the sucker (322) and the glass, then the telescopic rod of the sucker lifting cylinder (321) is contracted downwards, and the sucker (322) and the glass are completely separated;
i: the glass buffer conveyor (2) operates again: the glass conveying belt (21) lifts up glass, moves the glass to the glass output device (12), and the glass output device (12) discharges or conveys the glass to the next process;
j: the grinding head device (5) acts: the rough machining grinding head assembly (532) and the finish machining grinding head assembly (531) slide along the guide rail (512) to reset to the initial positions so as to prepare for the next glass machining.
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| CN201810334445.1A CN108466169B (en) | 2018-04-14 | 2018-04-14 | Single round edge grinding machine for coated glass and edge grinding process thereof |
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| CN201810334445.1A CN108466169B (en) | 2018-04-14 | 2018-04-14 | Single round edge grinding machine for coated glass and edge grinding process thereof |
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| CN108466169B true CN108466169B (en) | 2023-10-03 |
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| CN114800134A (en) * | 2022-04-19 | 2022-07-29 | 佛山市大拓玻璃机械有限公司 | Continuous processing method and production line for glass bevel edge |
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| US6196902B1 (en) * | 1999-04-29 | 2001-03-06 | Vidrio Plano De Mexico, S.A. De C.V. | Apparatus for finishing the edge of a sheet of glass |
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Address after: 528300, No. 11, Cheng Cheng Road, Daliang street, Shunde District, Guangdong, Foshan Applicant after: GUANGDONG GAOLIWEI MACHINERY TECHNOLOGY Co.,Ltd. Address before: 528300, No. 11, Cheng Cheng Road, Daliang street, Shunde District, Guangdong, Foshan Applicant before: FOSHAN SHUNDE GOLIVE GLASS MACHINERY CO.,LTD. |
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