A kind of tea leaf fermentation device
Technical field
The invention belongs to tea leaf fermentation technical fields, are related to a kind of tea leaf fermentation device.
Background technology
Six fort tea are the famous tea qualities in Guangxi Wuzhou, and existing fermentation process includes drying and fermentation, and drying, which uses, dries
The mode in room is dried, and fermentation uses artificial stacking, shares equally, and uniformly plus water, temperature control are carried out with wet mode is controlled, and existing company adopts
The fermentation monitoring of fermented tea in fermenting cellar is carried out with the mode of timing constant temperature remote control;But due to the characteristic of six fort tea
Reason also cannot achieve artificial turning at present.
Invention content
For defect present in currently available technology, the present invention provides a kind of tea leaf fermentation devices, it can not only
Fermented tea, moreover it is possible into the control of trip temperature and humidity when fermentation, be carried out certainly according to the variation of different temperatures and humidity
Dynamic humidification heating, monitoring more have intelligence, realize automatic turning.
The technical scheme is that:
A kind of tea leaf fermentation device includes rotating mechanism, fermenting case, humidification case, supporting rack and control system;The rotating machine
Structure includes electric rotation shaft, connecting rod I, connecting rod II and position locator;It is installed by bearing one end of the electric rotation shaft
In the upper end of supporting rack, the lower end of supporting rack is connected with humidification case;The connecting rod I and connecting rod II is fixedly mounted respectively
At the both ends of electric rotation shaft, rotated in company with electric rotation shaft;The lateral surface of the connecting rod I is equipped with vertical collimator, the inside of connecting rod I
Face is equipped with Rotational Cylindrical I;The medial surface of the connecting rod II is equipped with Rotational Cylindrical corresponding with the Rotational Cylindrical I of connecting rod I II;Institute
It states and is equipped with motor I in Rotational Cylindrical I;Motor II is equipped in the Rotational Cylindrical II;The position locator includes that setting is being fermented
The signal projector of case lower face and the signal receiver in humidification case upper surface is set;The fermenting case is equipped with beater
Structure, trigger mechanism, case lid, fixed column I and fixed column II;The mechanism of breaing up includes overturning stick, flabellum, rotating cylinder, temperature biography
Sensor and humidity sensor;Rotating cylinder is fixedly mounted on the overturning stick;Flabellum is installed on the rotating cylinder;The temperature sensing
Device and humidity sensor are mounted on overturning stick and have interval between each other;The trigger mechanism include bottom plate, support spring,
Position sensor I, position sensor II, position sensor III, plank, triggering spring;The bottom plate both sides are fixed respectively to pacify
In support spring;The position sensor I, position sensor II and position sensor III are arranged in order installation from top to bottom
In support spring;The plank is set to below bottom plate and on triggering spring;The lower end of the described triggering spring with
Fermenting case bottom connects;;Convex block is equipped on the plank edge towards support spring;The case lid is equipped with aperture;It is described
Case lid is connect by way of buckle with fermenting case;One end of the fixed column I is mounted on fermenting case, and the other end, which is equipped with, to be connected
Fishplate bar I;One end of the fixed column II is mounted on fermenting case, and the other end is equipped with connecting plate II;The both ends of the overturning stick
It is each passed through fermenting case, one end is directly connect with motor I after passing through connecting plate I, and the other end is rotatably installed in inside fixed column II;
The motor II is fixedly connected with connecting plate II;The humidification case is set to below rotating mechanism;It is equipped in the humidification case
Refrigerator, heater, lift pump I and lift pump II;The refrigerator use dry ice refrigeration device, including babinet, telescopic mast,
Baffle, blow vent, conduit and dry ice box;The babinet is equipped with feed inlet;The blow vent is located at body side bottom;It is described
One end of telescopic mast is fixedly connected with top of the box, and the other end is connect with baffle;One end of the conduit is connect with feed inlet, separately
One end is fixedly connected with dry ice box;The lift pump II is interconnected with babinet;The lift pump I and lift pump II is logical
It crosses conduit and is connect with the exit for humidifying case;The electric rotation shaft, position locator, motor I, motor II, temperature sensor,
Humidity sensor, position sensor I, position sensor II, position sensor III, refrigerator, heater, lift pump I and air-breathing
Machine II is respectively electrically connected with control system.
Electric rotation shaft provides power for entire rotating mechanism;It is respectively mounted fermenting case, Ke Yishi on each bar of connecting rod
Existing multiple batches of tea leaf fermentation, and it is independent without having an impact between each other;Connecting rod II can rotate on supporting rack,
Support is provided for fermenting case and rotating mechanism to ensure.The effect of Rotational Cylindrical I is that the rotation of overturning stick is realized by internal motor I
Turn;The effect of Rotational Cylindrical II is rotated to fermenting case by internal motor II;Power foot caused by motor I and motor II
Enough drive its corresponding bindiny mechanism;The effect of position locator be for checking whether fermenting case is on horizontal position, from
And improve humidification case to the temperature control of tealeaves and control wet efficiency, and tealeaves can also be carried out to uniform pile fermentation, it prevents because of fermenting case
The case where tilting and tealeaves caused all to be deposited in certain one side;The effect of overturning stick is to drive rotating cylinder rotation, while can also turn over
Mounting temperature sensor and humidity sensor on transfer rod carry out DATA REASONING to tealeaves inside;The effect of rotating cylinder is to drive flabellum
The tealeaves of pile fermentation is broken up, loose tealeaves discharges the temperature and humidity inside tealeaves, while can also improve internal oxygen content;
The effect of temperature sensor is its internal temperature when measuring tealeaves pile fermentation, thus will be in the temperature feedback to system
Reason;The effect of humidity sensor is its internal humidity when measuring tealeaves pile fermentation, is carried out to feed back to the humidity in system
Processing;After tealeaves is put into fermenting case, under the action of tealeaves own wt, tealeaves squeezes bottom plate and support spring to moving down
It is dynamic, it is moved down to which bottom plate also squeezes plank, the convex block on plank also moves down therewith, at this point, position sensing
Device detects corresponding position signal on convex block, and to system feedback.According to the letter of different location sensor feedback to system
Number, the weight information of tealeaves can be obtained and open the signaling switch of tealeaves turning;Outside, staff can be by not
Signal with position sensor feedback judges whether the adjusting to tealeaves into trip temperature or humidity;Then lead to when unattended when
Excess temperature sensor and position sensor carry out signal feedback and adjusting.In order to ensure that the efficiency of fermentation process, appropriate trepanning are logical
Enter partial oxidation has certain benefit to fermentation, while can also provide entrance for the steam of temperature control and the wet generation of control.Work as needs
When tealeaves is broken up in progress turning, the signal of detection is fed back to control system, system control by temperature sensor or humidity sensor
Motor I rotates, and to drive overturning stick rotation, carries out breaing up processing to the tealeaves of pile fermentation using flabellum, while to improve tealeaves
It can be broken up and turning, system control motor II also rotate, to drive fermenting case to rotate, make overturning stick and fermenting case court
Opposite direction is rotated, and turning efficiency is improved.Heater in humidification case can generate hot steam, can heat up and provide
Moisture;The operation principle of dry ice refrigeration device is to drive telescopic mast by control system after control system receives cooling signals
It shrinks, so that baffle is left feed inlet, so that the dry ice in dry ice box is can smoothly enter into the bottom of babinet, open simultaneously blow vent, make sky
Gas enters the inside of babinet and dry ice reacts, and releases a large amount of cold air, and cold air is absorbed by lift pump II again, then right
Tealeaves in fermenting case carries out moistening and lowering temperature effect.Conventional scheme can be used in the design scheme of heater, can realize heating
Function;For example, realize the method that electric-heating-wire-heating can be used in heating, generating big calorimetric by electric-heating-wire-heating water steams
Vapour, this is the method for releasing heat by electric heating element using electric current to heat.Control system is a kind of prior art, using
PLC system control technology, programmable logic controller (PLC) aim at a kind of electronics dress of digital operation of industrial production design
It sets, it is used for its internally stored program using a kind of programmable memory, executes logical operation, sequential control, timing, meter
Number and the user oriented instruction such as arithmetical operation, and by number or analog pattern input/output control various types of machineries or
Production process.
As further technological improvement, above-described humidification case is in " recessed " shape.Humidification case can allow humidification using spill
The steam of mouth out is fully sufficiently mixed with the tealeaves in fermenting case, is improved temperature control and is controlled wet efficiency.
As further technological improvement, above-described overturning stick is equipped with the salient point of stainless steel material.It overturns on stick
Salient point can improve its service life using stainless steel and break up the efficiency of turning.
As further technological improvement, above-described motor I and motor II are all made of stepper motor.Using stepper motor
Fermenting case can more accurately be controlled and overturn the rotation angle and speed of stick.
As further technological improvement, above-described vertical collimator uses horizontal measuring instrument.It can using horizontal measuring instrument
It further confirms that the position of fermenting case, while can ensure that connecting rod is in horizontal or vertical position.
Compared with prior art, advantages of the present invention:
1. the present invention stacking mode of six fort tea is improved so that stack can be appropriate for temperature and humidity control and
Fermentation, while automatic humidification heating can also be carried out according to the variation of different temperatures and humidity.
2. the present invention more has intelligence to the monitoring of six fort tea, it can settle at one go, realize automatic turning.
3. the present invention can be carried out continuously fermentation, will not batch it is different and stop fermentation.
4. the present invention uses dry ice refrigeration, it not only has, and refrigerating capacity is big, easy to use and flexible, mechanical refrigeration cooling rate
The advantages of fast feature also has cold storage effect good, is transported convenient for storage.
Description of the drawings
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the position view of each structure of the present invention.
Fig. 3 is the fermenting case schematic internal view of the present invention.
Fig. 4 is the fermenting case vertical view of the present invention.
Fig. 5 is the overturning stick position view of the present invention.
Fig. 6 is the side view of the present invention.
Fig. 7 is the overturning stick structure chart of the present invention.
Fig. 8 is the refrigerator structure chart of the present invention.
Serial number and corresponding title in figure:
Fermenting case 1, connecting rod II 2, electric rotation shaft 3, supporting rack 4, humidification case 5, vertical collimator 6, connecting rod I 7, aperture 8, overturning stick
9, case lid 10, bottom plate 11, position sensor I 12, position sensor II 13, position sensor III 14, support spring 15, convex block
16, spring 17, signal projector 18, plank 19, Rotational Cylindrical I 20, connecting plate I 21, fixed column I 22, flabellum 23, temperature is triggered to pass
Sensor 24, motor II 26, signal receiver 27, motor I 28, connecting plate II 29, Rotational Cylindrical II 30, is fixed humidity sensor 25
Column II 31, rotating cylinder 32, heater 33, lift pump I 34, lift pump II 35, refrigerator 36, dry ice box 37, conduit 38, telescopic mast
39, baffle 40, blow vent 41, babinet 42.
Specific implementation mode
Present invention will be further explained below with reference to the attached drawings and examples.
Embodiment 1:
As shown in figs. 1-7, a kind of tea leaf fermentation device includes rotating mechanism, fermenting case 1, humidification case 5, supporting rack 4 and control system
System;The rotating mechanism includes electric rotation shaft 3, connecting rod I 7, connecting rod II 2 and position locator;The electric rotation shaft 3
One end the upper end of supporting rack 4 is mounted on by bearing, the lower end of supporting rack 4 is connected with case 5 is humidified;The connecting rod I 7
It is respectively and fixedly installed to the both ends of electric rotation shaft 3 with connecting rod II 2, is rotated in company with electric rotation shaft 3;The outside of the connecting rod I 7
Face is equipped with vertical collimator 6, and the medial surface of connecting rod I 7 is equipped with Rotational Cylindrical I 20;The medial surface of the connecting rod II 2 is equipped with and connect
The I 20 corresponding Rotational Cylindrical II 30 of Rotational Cylindrical of bar I 7;Motor I 28 is equipped in the Rotational Cylindrical I 20;In the Rotational Cylindrical II 30
Equipped with motor II 26;The position locator includes being arranged humidifying in the signal projector 18 of fermenting case lower face and setting
The signal receiver 27 of 5 upper surface of case;The fermenting case 1 is equipped with and breaks up mechanism, trigger mechanism, case lid 10, I 22 and of fixed column
Fixed column II 31;The mechanism of breaing up includes overturning stick 9, flabellum 23, rotating cylinder 32, temperature sensor 24 and humidity sensor
25;Rotating cylinder 32 is fixedly mounted on the overturning stick 9;Flabellum 23 is installed on the rotating cylinder 32;24 He of temperature sensor
Humidity sensor 25 is mounted on overturning stick 9 and has interval between each other;The trigger mechanism includes bottom plate 11, support spring
15, position sensor I 12, position sensor II 13, position sensor III 14, plank 19, triggering spring 17;The bottom plate 11
Both sides are respectively and fixedly installed in support spring 15;The position sensor I 12, position sensor II 13 and position sensor III
14 are arranged in order from top to bottom in support spring 15;The plank 19 is set to 11 lower section of bottom plate and mounted on triggering bullet
On spring 17;The lower end of the triggering spring 17 is connect with 1 bottom of fermenting case;;At 19 edge of plank towards support spring 15
It is equipped with convex block 16;The case lid 10 is equipped with aperture 8;The case lid 10 is connect by way of buckle with fermenting case 1;Institute
The one end for the fixed column I 22 stated is mounted on fermenting case, and the other end is equipped with connecting plate I 21;One end of the fixed column II 31
On fermenting case, the other end is equipped with connecting plate II 29;The both ends of the overturning stick 9 are each passed through fermenting case 1, and one end passes through
It is directly connect with motor I 28 after connecting plate I 21, the other end is rotatably installed in inside fixed column II 31;The motor II 26 and company
Fishplate bar II 29 is fixedly connected;The humidification case 5 is set to below rotating mechanism;It is equipped with refrigerator 36 in the humidification case 5, adds
Hot device 33, lift pump I 34 and lift pump II 35;The refrigerator 36 uses dry ice refrigeration device, including babinet 42, telescopic mast
39, baffle 40, blow vent 41, conduit 38 and dry ice box 37;The babinet 42 is equipped with feed inlet;The blow vent 41 is located at case
42 side bottom of body;One end of the telescopic mast 39 is fixedly connected with 42 top of babinet, and the other end is connect with baffle 40;It is described to lead
One end of pipe 38 is connect with feed inlet, and the other end is fixedly connected with dry ice box 37;The lift pump II 35 is mutual with babinet 41
Connection;The lift pump I 34 and lift pump II 35 is connect by conduit with the exit of humidification case 5;The electric rotating
Axis 3, position locator, motor I 28, motor II 26, temperature sensor 24, humidity sensor 25, position sensor I 12, position
Sensor II 13, position sensor III 14, refrigerator 36, heater 33, lift pump I 34 and lift pump II 35 respectively with control
System electrical connects.
Electric rotation shaft 3 connects motor and provides power for entire rotating mechanism;It is respectively mounted fermentation on each bar of connecting rod
Multiple batches of tea leaf fermentation may be implemented in case 1, and independent without having an impact between each other;Connecting rod II 2 can prop up
It is rotated on support 4, support is provided and is ensured for fermenting case 1 and rotating mechanism.The effect of Rotational Cylindrical I 20 is by internal motor I
28 realize the rotation of overturning stick 9;The effect of Rotational Cylindrical II 30 is rotated by internal II 26 pairs of fermenting cases 1 of motor;Electricity
Machine I 28 drives its corresponding bindiny mechanism enough with power caused by motor II 26;The effect of position locator is for checking
Whether fermenting case 1 is on horizontal position, to improve humidification case 5 to the temperature control of tealeaves and control wet efficiency, and can also incite somebody to action
Tealeaves carries out uniform pile fermentation, prevent because fermenting case 1 tilts cause tealeaves to be all deposited in certain one side the case where;Overturn stick 9
Effect be drive rotating cylinder 32 rotate, while can also overturning stick 9 on mounting temperature sensor 24 and humidity sensor 25, to tealeaves
Inside carries out DATA REASONING;The effect of rotating cylinder 32 is the tealeaves for driving flabellum 23 to break up pile fermentation, and loose tealeaves discharges inside tealeaves
Temperature and humidity, while internal oxygen content can also be improved;The effect of temperature sensor 24 be measure tealeaves pile fermentation when its
Internal temperature, to be handled in the temperature feedback to system;The effect of humidity sensor 25 is to measure tealeaves pile fermentation
When its internal humidity, handled to feed back to the humidity in system;After tealeaves is put into fermenting case 1, tealeaves from
Under the action of body weight, tealeaves squeezes bottom plate 11 and support spring 15 moves down, to which bottom plate 11 also squeezes plank 19 downwards
Mobile, the convex block 16 on plank 19 also moves down therewith, at this point, position sensor detect it is corresponding on convex block 16
Position signal, and to system feedback.According to the signal of different location sensor feedback to system, the weight of tealeaves can be obtained
Information and the signaling switch for opening tealeaves turning;Outside, staff can pass through the letter of different location sensor feedback
Number judge whether the adjusting to tealeaves into trip temperature or humidity;Then pass through temperature sensor 24 and position when unattended when
Sensor carries out signal feedback and adjusting.In order to ensure the efficiency of fermentation process, appropriate trepanning, which is passed through partial oxidation, has fermentation
There is certain benefit, while entrance can also be provided for the steam of temperature control and the wet generation of control.When needing progress turning to break up tealeaves,
The signal of detection is fed back to control system by temperature sensor 24 or humidity sensor 25, and system controls motor I 28 and rotates, to
It drives overturning stick 9 to rotate, the tealeaves of pile fermentation is carried out using flabellum 23 to break up processing, while can be broken up to improve tealeaves
And turning, system control motor II 26 also rotate, and to drive fermenting case 1 to rotate, make overturning stick 9 and fermenting case 1 towards opposite
Direction is rotated, and turning efficiency is improved.Heater 33 in humidification case 5 can generate hot steam, can heat up and provide water
Point;The operation principle of dry ice refrigeration device is to drive telescopic mast 39 by control system after control system receives cooling signals
It shrinks, so that baffle 40 is left feed inlet, so that the dry ice in dry ice box 37 is can smoothly enter into the bottom of babinet 42, open simultaneously blow vent
41, make that air enters the inside of babinet 42 and dry ice reacts, release a large amount of cold air, cold air is carried out by lift pump II 35 again
It absorbs, moistening and lowering temperature effect then is carried out to the tealeaves in fermenting case 1.Control system is a kind of prior art, using PLC
System control technique, programmable logic controller (PLC) aim at a kind of electronic device of digital operation of industrial production design, it
Using a kind of programmable memory, it is used for its internally stored program, executes logical operation, sequential control, timing is counted and calculated
The user oriented instructions such as art operation, and various types of machineries are controlled by number or analog pattern input/output or were produced
Journey.
Embodiment 2:
The present embodiment 2 is essentially identical with 1 structure of embodiment and principle, the difference is that the humidification case 5 is in " recessed " shape;Described
Overturn the salient point that stick 9 is equipped with stainless steel material;The motor I 28 and motor II 26 is all made of stepper motor;Described hangs down
Straight instrument 6 uses horizontal measuring instrument.
The present embodiment feature be humidify case 5 using spill can allow humidification port come out steam fully in fermenting case 1
Tealeaves be sufficiently mixed, improve temperature control and control wet efficiency.Salient point on overturning stick 9 can improve its service life using stainless steel
With the efficiency for breaing up turning.Fermenting case 1 can more accurately be controlled using stepper motor and overturn the rotation angle and speed of stick 9
Degree.The position of fermenting case 1 can be further confirmed that using horizontal measuring instrument, while can ensure that connecting rod is in horizontal or vertical
Position.
Obviously, above-described embodiment is just for the sake of clearly illustrating examples made by the present invention, and is not the limit to implementation
It is fixed.For the those of ordinary skill in the field, it can also make on the basis of the above description other various forms of
Variation changes.There is no need and unable to all embodiment party's formulas with exhaustion.And it thus amplifies out obvious
Variation or variation are still in the protection scope of this invention.