CN108458015B - Drum type brake lining - Google Patents

Drum type brake lining Download PDF

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Publication number
CN108458015B
CN108458015B CN201810092374.9A CN201810092374A CN108458015B CN 108458015 B CN108458015 B CN 108458015B CN 201810092374 A CN201810092374 A CN 201810092374A CN 108458015 B CN108458015 B CN 108458015B
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Prior art keywords
parts
brake lining
loofah sponge
drum brake
sponge
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CN108458015A (en
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张学芬
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Hubei Feilong Friction & Sealing Materials Co Ltd
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Hubei Feilong Friction & Sealing Materials Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Composition of linings ; Methods of manufacturing
    • F16D69/023Composite materials containing carbon and carbon fibres or fibres made of carbonizable material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/0031Devices for retaining friction material debris, e.g. dust collectors or filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/02Braking members; Mounting thereof
    • F16D65/04Bands, shoes or pads; Pivots or supporting members therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/006Materials; Production methods therefor containing fibres or particles

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Materials Engineering (AREA)
  • Braking Arrangements (AREA)

Abstract

The invention relates to a drum brake lining which is mainly prepared from the following components in parts by weight: 9-14 parts of phenolic resin, 3-8 parts of nitrile rubber, 6-8 parts of synthetic graphite, 3-5 parts of friction powder, 15-30 parts of precipitated barium sulfate, 20-30 parts of mineral fiber, 6-10 parts of glass fiber, 0.5-2 parts of alpha-alumina, 1-2 parts of carbon black, 1-5 parts of antimony sulfide, 3-8 parts of brass chips and 5-8 parts of loofah sponge. The invention has the beneficial effects that: according to the invention, the loofah sponge which is natural cellulose is added, so that carbon black and other small molecular substances can be effectively adsorbed, the discharge of oil-soluble substances is reduced, and the adhesion degree of falling ash is further weakened; the brass scrap metal friction agent can magnetically adsorb residues and the brake hub, so that the friction coefficient is stabilized, and the abrasion is reduced.

Description

Drum type brake lining
Technical Field
The invention belongs to the technical field of friction braking, and particularly relates to a drum brake lining with stable friction coefficient, small abrasion and less ash falling.
Background
With the rapid development of the automobile industry and the enhancement of environmental awareness, people have higher and higher requirements on various performance indexes of a brake lining (commonly called as a brake pad), such as sufficient and stable friction coefficient, comfortable braking, no noise, small abrasion, good thermal conductivity, low cost and the like. The conventional products on the market at present have the defects of more dust falling, unstable friction coefficient and the like, so that the design of a novel brake lining with good performance indexes is particularly important for the friction material industry.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a drum brake lining which has the characteristics of stable friction coefficient, small abrasion, less ash falling and the like.
The invention aims to provide a drum brake lining.
According to the embodiment of the invention, the drum brake lining is mainly prepared from the following components in parts by weight: 9-14 parts of phenolic resin, 3-8 parts of nitrile rubber, 6-8 parts of synthetic graphite, 3-5 parts of friction powder, 15-30 parts of precipitated barium sulfate, 20-30 parts of mineral fiber, 6-10 parts of glass fiber, 0.5-2 parts of alpha-alumina, 1-2 parts of carbon black, 1-5 parts of antimony sulfide, 3-8 parts of brass chips and 5-8 parts of loofah sponge.
According to the drum brake lining of the embodiment of the invention, the friction powder is cashew nut shell oil friction powder.
According to the embodiment of the invention, the drum brake lining is mainly prepared from the following components in parts by weight: 11 parts of phenolic resin, 5 parts of nitrile rubber, 5 parts of synthetic graphite, 4 parts of friction powder, 25 parts of precipitated barium sulfate, 20.5 parts of mineral fiber, 8 parts of glass fiber, 1.5 parts of alpha-alumina, 2 parts of carbon black, 4 parts of antimony sulfide, 4 parts of brass chips and 7 parts of modified loofah sponge.
According to the embodiment of the invention, the drum brake lining is mainly prepared from the following components in parts by weight: 9 parts of phenolic resin, 3 parts of nitrile rubber, 6 parts of synthetic graphite, 3 parts of friction powder, 15 parts of precipitated barium sulfate, 20 parts of mineral fiber, 6 parts of glass fiber, 0.5 part of alpha-alumina, 1 part of carbon black, 1 part of antimony sulfide, 3 parts of brass chips and 5 parts of modified loofah sponge.
According to the drum brake lining, the particle size of the loofah sponge is 0.5-0.8 cm.
According to the drum brake lining of the embodiment of the invention, the loofah sponge is modified loofah sponge, and the modified loofah sponge is processed according to the following steps:
(1) soaking the loofah sponge in a saturated carbamide ethanol solution for 5-8 hours;
(2) taking out the loofah sponge, and drying at the temperature of 60-80 ℃ for 0.5-1 hour;
(3) and heating to 260-270 ℃, and keeping for 3 hours to obtain the modified loofah sponge.
The loofah sponge is a natural cellulose, and the loofah sponge is modified by using carbamide, so that a simpler pore channel can be formed on the surface of the loofah sponge, the specific surface area of the loofah sponge is increased, and the adsorption of friction scraps can be increased; the formation of adsorption pore channels is facilitated at the temperature of 260-270 ℃, and the structure of cellulose is not damaged.
According to the drum brake lining of the embodiment of the invention, in the step (3), the temperature rise rate is 6 ℃/min.
According to the drum brake lining provided by the embodiment of the invention, the loofah sponge is soaked in supersaturated boric oxide phosphoric acid solution and then dried for 3 hours at the temperature of 260-270 ℃.
After the boric acid phosphate solution is treated, the oxidation resistance of the loofah sponge at high temperature is improved, and the service lives of the loofah sponge and the integral brake lining are effectively prolonged.
According to the drum brake lining of the embodiment of the invention, the phosphoric acid solution has a mass concentration of 60-70%.
According to the drum brake lining provided by the embodiment of the invention, the loofah sponge is soaked in the supersaturated boric oxide phosphoric acid solution at the temperature of 60-80 ℃, and the soaking time is 3-4 h.
According to the drum brake lining of the specific embodiment of the invention, an S-shaped slag guide groove is arranged on the outer side surface (the outer side surface is the contact surface of the brake lining and a brake hub) of the drum brake lining, the width of the slag guide groove is less than 2mm, and the depth of the slag guide groove is less than 2 mm; the slag guide groove is filled with loofah sponge.
A slag guide groove is formed in the outer side face, in contact with the hub, of the brake lining, the slag guide groove is a narrow gap in the brake lining, loofah sponge is filled in the slag guide groove, and a small amount of generated dust is absorbed and stored in the slag guide groove by means of natural net-shaped textures of the loofah sponge, so that the effects of stabilizing the friction coefficient and reducing abrasion are further achieved.
The slag guide groove can adsorb dust, and hot gas generated by the brake disc can be rapidly dispersed along the slag guide groove under the action of centrifugal force when the brake disc rotates, so that the braking performance is improved to a certain extent.
The invention has the beneficial effects that:
1. the loofah sponge natural cellulose is added in the invention, so that carbon black and other small molecular substances can be effectively adsorbed, the discharge of oil-soluble substances is reduced, and the adhesion degree of falling ash is further weakened.
2. The brass chip metal friction reducer is added to the drum brake, and mainly has the functions of demagnetization and reduction of magnetic adsorption of the brake lining and the brake hub (earlier experiments show that the main components of dust remaining after the drum brake is used for a long time are ferric oxide and ferroferric oxide, and the residues are easily magnetically adsorbed with the brake hub and are not easily discharged). And the friction coefficient can be stabilized, and the abrasion is small. The invention carries out modification treatment on the cucurbituril and can effectively adsorb a small amount of ferric oxide and ferroferric oxide generated in the braking process.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without any inventive step, are within the scope of the present invention.
Example 1
The drum brake lining comprises 9kg of phenolic resin, 3kg of nitrile rubber, 6kg of synthetic graphite, 3kg of friction powder, 15kg of precipitated barium sulfate, 20kg of mineral fiber, 6kg of glass fiber, 0.5kg of alpha-alumina, 1kg of carbon black, 1kg of antimony sulfide, 3kg of brass chips and 5kg of loofah sponge.
The present invention is described in further detail below by way of examples.
TABLE 1 Scale for materials of examples 2-5
Figure BDA0001563842520000041
Example 6
The modification treatment method of the loofah sponge comprises the following steps:
(1) soaking retinervus Luffae fructus in saturated ethanol solution of carbamide (95%) for 5 hr;
(2) taking out the loofah sponge, and drying the loofah sponge in a drying box at the temperature of 60 ℃ for 1 hour;
(3) and then raising the temperature to 260 ℃ at the speed of 6 ℃/min, and keeping the temperature at 260 ℃ for 3 hours to obtain the modified loofah sponge.
Example 7
The modification treatment method of the loofah sponge comprises the following steps:
(1) soaking loofah sponge in saturated carbamide ethanol solution for 8 hours;
(2) taking out the loofah sponge, and drying in a drying oven at 80 ℃ for 0.5 hour;
(3) then the temperature is increased to 280 ℃ at the speed of 6 ℃/min and kept at 280 ℃ for 3 hours;
(4) soaking the loofah sponge in a supersaturated boric oxide phosphoric acid solution (the mass concentration of the phosphoric acid solution is 60-70%) for 3-4 hours; and then drying the loofah sponge for 3 hours at the temperature of 260-270 ℃.
The treated loofah sponge can not form gaps or pore canals on the surface, so that the surface area of the loofah sponge is increased, and the oxidation resistance of the loofah sponge is improved after boron oxide treatment.
Example 8
The preparation method comprises the following steps:
(1) mixing raw materials: dividing three parts into three parts, namely adding the loofah sponge (crushed into particles with the particle size of 0.5-0.8 cm), the precipitated barium sulfate and the phenolic resin with the formula amount of 1/4 into a plow-rake type mixer, mixing for 5min, and premixing; secondly, adding the rest of the formula materials (except the glass fiber) into a plow-harrow type mixer, mixing and stirring at a high speed for 5min, finally adding the glass fiber, just plowing and raking for 2min, and uniformly mixing the materials;
(2) bagging: weighing the raw materials according to the feeding amount of the process card, putting the raw materials into a packaging bag, and then packaging;
(3) pressing: the packaged plastic material is put into a die groove of a hot press by adopting a one-step molding method, the control temperature of the hot press molding is 140-160 ℃, and the pressure is 150kg/cm2The curing time is 8 min;
(4) and (3) heat treatment: and carrying out heat treatment on the product after hot press molding, wherein the heat treatment temperature is 160 ℃, and the heat treatment time is 8-10 h.
(5) Grinding: and grinding the product to obtain a final finished product.
The friction materials obtained in examples 1 to 5 were subjected to friction performance tests according to GB5763-2008, respectively, and compared with commercially available products (manufacturer: TBK, friction plate for engineering vehicle), the results are shown in the following table:
TABLE 2 Friction Properties comparison Table
Figure BDA0001563842520000051
And (4) conclusion: as in examples 1 to 5, the friction coefficient is always kept around 0.4 along with the rise of the temperature, the fluctuation range of the friction coefficient is less than 0.05, no obvious change occurs, and the friction coefficient of the comparative example fluctuates to 0.09; the wear rates and wear qualities of examples 1-5 were less than those of the comparative examples.
According to the invention, the ash falling condition of the product is inspected, the sample examples 1-5 and the commercial products (manufacturer: TBK, friction plate for engineering truck) are adopted, the test method refers to QC/T239-2015 standard, and the specific test result is as follows:
TABLE 3 comparison of "ash falling" conditions for the products
Ash falling phenomenon
Example 1 Small amount of
Example 2 Between small and large, moderate
Example 3 Small amount of
Example 4 Between small and large, moderate
Example 5 Small amount of
Comparative example Much more
And (4) conclusion: in examples 1 to 5, the amount of dust falling from the hub was smaller than that in the comparative example. Therefore, the invention can effectively solve the problem of magnetic adsorption.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.

Claims (9)

1. A drum brake lining, characterized in that it is mainly prepared from the following components in parts by weight: 9-14 parts of phenolic resin, 3-8 parts of nitrile rubber, 6-8 parts of synthetic graphite, 3-5 parts of friction powder, 15-30 parts of precipitated barium sulfate, 20-30 parts of mineral fiber, 6-10 parts of glass fiber, 0.5-2 parts of alpha-alumina, 1-2 parts of carbon black, 1-5 parts of antimony sulfide, 3-8 parts of brass chips and 5-8 parts of loofah sponge;
an S-shaped slag guide groove is formed in the outer side face of the drum type brake lining, loofah sponge is filled in the slag guide groove, and the outer side face is a contact face of the brake lining and the brake hub.
2. The drum brake lining of claim 1, wherein said friction powder is cashew nut shell oil friction powder.
3. A drum brake lining according to claim 1 or 2, which is prepared from essentially the following components in parts by weight: 11 parts of phenolic resin, 5 parts of nitrile rubber, 5 parts of synthetic graphite, 4 parts of friction powder, 25 parts of precipitated barium sulfate, 20.5 parts of mineral fiber, 8 parts of glass fiber, 1.5 parts of alpha-alumina, 2 parts of carbon black, 4 parts of antimony sulfide, 4 parts of brass chips and 7 parts of loofah sponge.
4. A drum brake lining according to claim 1 or 2, which is prepared from essentially the following components in parts by weight: 9 parts of phenolic resin, 3 parts of nitrile rubber, 6 parts of synthetic graphite, 3 parts of friction powder, 15 parts of precipitated barium sulfate, 20 parts of mineral fiber, 6 parts of glass fiber, 0.5 part of alpha-alumina, 1 part of carbon black, 1 part of antimony sulfide, 3 parts of brass chips and 5 parts of loofah sponge.
5. The drum brake lining according to claim 1, wherein the loofah sponge used to produce the drum brake lining has a particle size of 0.5 to 0.8 cm.
6. The drum brake lining according to claim 1, characterized in that said vegetable sponge is a modified vegetable sponge, said modified vegetable sponge being treated according to the following steps:
(1) soaking the loofah sponge in a saturated carbamide ethanol solution for 5-8 hours;
(2) taking out the loofah sponge, and drying the loofah sponge for 0.5-1 hour at the temperature of 60-80 ℃;
(3) and raising the temperature to 260-270 ℃, and keeping for 3 hours to obtain the modified loofah sponge.
7. The drum brake lining according to claim 6, wherein in step (3), the rate of temperature rise is 6 ℃/min.
8. A drum brake lining according to claim 1, wherein the width of the slag groove is less than 2 mm.
9. A drum brake lining according to claim 1, wherein the depth of the slag groove is less than 2 mm.
CN201810092374.9A 2018-01-30 2018-01-30 Drum type brake lining Active CN108458015B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109611480B (en) * 2018-12-10 2021-04-13 湖北飞龙摩擦密封材料股份有限公司 Low-abrasion drum type brake lining and preparation method thereof
CN109737158B (en) * 2018-12-21 2020-09-25 湖北飞龙摩擦密封材料股份有限公司 Drum type brake lining and preparation method thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103016576A (en) * 2012-12-13 2013-04-03 临安华龙摩擦材料有限公司 Forklift drum brake lining assembly and preparation method thereof
CN104087245A (en) * 2014-07-01 2014-10-08 北京瑞斯福高新科技股份有限公司 Friction material for brake-shoe of heavy axle-load wagon and preparation method of friction material
CN104179858A (en) * 2014-07-29 2014-12-03 济源市金港特纤科技有限公司 Brake pad enhanced with smelting slag and fly ash inorganic fibers as well as preparation method of brake pad
CN105202075A (en) * 2015-10-08 2015-12-30 刘桂华 Automobile brake lining
CN105295838A (en) * 2015-11-18 2016-02-03 长春特必克世立汽车零部件有限公司 Drum type brake lining friction material and drum type brake lining preparation method
CN105370769A (en) * 2015-12-22 2016-03-02 西南交通大学 Dust collecting device for automobile disc brake

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103016576A (en) * 2012-12-13 2013-04-03 临安华龙摩擦材料有限公司 Forklift drum brake lining assembly and preparation method thereof
CN104087245A (en) * 2014-07-01 2014-10-08 北京瑞斯福高新科技股份有限公司 Friction material for brake-shoe of heavy axle-load wagon and preparation method of friction material
CN104179858A (en) * 2014-07-29 2014-12-03 济源市金港特纤科技有限公司 Brake pad enhanced with smelting slag and fly ash inorganic fibers as well as preparation method of brake pad
CN105202075A (en) * 2015-10-08 2015-12-30 刘桂华 Automobile brake lining
CN105295838A (en) * 2015-11-18 2016-02-03 长春特必克世立汽车零部件有限公司 Drum type brake lining friction material and drum type brake lining preparation method
CN105370769A (en) * 2015-12-22 2016-03-02 西南交通大学 Dust collecting device for automobile disc brake

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