CN108453914B - The short winding displacement high speed alignment system of multi-line cutting machine integral type - Google Patents
The short winding displacement high speed alignment system of multi-line cutting machine integral type Download PDFInfo
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- CN108453914B CN108453914B CN201810799893.9A CN201810799893A CN108453914B CN 108453914 B CN108453914 B CN 108453914B CN 201810799893 A CN201810799893 A CN 201810799893A CN 108453914 B CN108453914 B CN 108453914B
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- guide wheel
- retractable cable
- winding displacement
- high speed
- integral type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/04—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
- B28D5/045—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with wires or closed-loop blades
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The short winding displacement high speed alignment system of multi-line cutting machine integral type, including axis system, guide wheel device, tension system, bus cable device, retractable cable system, cutting chamber and retractable cable room, cutting chamber is fixed on retractable cable room, axis system is mounted in cutting chamber, cutting chamber is fixed on retractable cable room, axis system is mounted in cutting chamber, guide wheel device is two sets, it is respectively installed in two side lower parts of cutting chamber respectively a set of, tension system is two sets, it is respectively installed at the two sides rear portion of retractable cable room respectively a set of, bus cable device is two sets, two forequarters in retractable cable room are respectively installed a set of respectively, retractable cable system is two sets, it is separately mounted to respectively install on the bottom plate of retractable cable room two sides a set of, and it is located at below bus cable device, the retractable cable system, bus cable device, tension system, guide wheel device is connected with axis system by cutting line.Using the present invention, traversing path can be shortened, fluctuation of the long range winding displacement to tension is reduced, be applicable to the operating condition to run at high speed.
Description
Technical field
The present invention relates to a kind of short winding displacement high speed alignment systems of multi-line cutting machine integral type.
Background technique
The multi-line cutting machine alignment system of existing market circulation is generally laid out using U-shaped or L-type, i.e., line room and cutting chamber are distinguished
Independent, total winding displacement stroke is longer, under the operating condition for requiring to run at high speed, because line room guide wheel and tension system guide wheel are apart from too long,
The shake of cutting line increases, and causes to cut the unstable of tension, is easy to cause broken string, and contraposition is more difficult when conventional in layout winding displacement,
And complete machine land occupation size is excessively huge.
Summary of the invention
The technical problem to be solved by the present invention is in view of the deficiencies of the prior art, provide a kind of multi-line cutting machine one
The short winding displacement high speed alignment system of formula.
The technical solution adopted by the present invention to solve the technical problems is: the short winding displacement high speed cabling of multi-line cutting machine integral type
System, including axis system, guide wheel device, tension system, bus cable device, retractable cable system, cutting chamber and retractable cable room, it is described
Cutting chamber is fixed on retractable cable room, and the axis system is mounted in cutting chamber, and the guide wheel device is two sets, is being cut respectively
Cut room two side lower parts respectively install it is a set of, the tension system be two sets, respectively install one at the two sides rear portion of retractable cable room respectively
Set, the bus cable device are two sets, and two forequarters in retractable cable room are respectively installed a set of respectively, and the retractable cable system is two
Set, respectively installed on the bottom plate of retractable cable room two sides respectively it is a set of, and be located at bus cable device below, the retractable cable system, winding displacement
Device, tension system, guide wheel device and axis system are connected by cutting line.
Further, the cutting line is released by the pay-off wire roller of retractable cable system on the bottom plate of retractable cable room side, reaches position
The guide wheel I of bus cable device above pay-off wire roller after diverted, is around on the guide wheel II of the tension system at I rear of guide wheel, then
Guide wheel III through the guide wheel device ipsilateral with guide wheel II, is around on the roller wire casing of axis system, lays out from roller wire casing to another
The guide wheel V of side guide wheel device after diverted, is around on the guide wheel IV of the tension system at V rear of guide wheel, through same with guide wheel IV
After the guide wheel VI of the bus cable device of side, it is around on the bottom plate of the retractable cable room other side in the take-up line wheel of retractable cable system.
Further, the axis system is double roller main axle structure;It is operated alone by two motors.
It further, is aluminium alloy among the material of the guide wheel I, guide wheel II, guide wheel III, guide wheel IV, guide wheel V, guide wheel VI
Skeleton, the special resistance to modeling of outer ring casting.
Further, the cutting line is diameter 0.06mm gold steel wire.
By cutting chamber, fixation is integrally formed the present invention up and down with retractable cable room, by the way of top-bottom layout, and is being cut
Two side lower parts for cutting room respectively install a set of guide wheel device, respectively install a set of tension system at the two sides rear portion of retractable cable room, receiving
Two forequarters of unwrapping wire room respectively install a set of bus cable device, to shorten traversing path, reduce fluctuation of the long range winding displacement to tension,
Tension stability is able to maintain in high-speed cutting;And retractable cable room is fixed together with cutting chamber, and each guide wheel assembly can be made to line
When keep accurately to neutrality, to reduce because the non-centering of guide wheel assembly causes the probability of broken string;Further, since eliminating original
There is independent lines room, so that complete machine occupied area substantially reduces, unit plant area capacity efficiency is significantly increased.
Detailed description of the invention
Fig. 1 be the short winding displacement high speed alignment system of multi-line cutting machine integral type of the present invention structural schematic diagram (cutting chamber be cut open
Depending on):
Fig. 2 is the winding displacement main view of the short winding displacement high speed alignment system of multi-line cutting machine integral type of the present invention;
Fig. 3 is the winding displacement schematic perspective view of the short winding displacement high speed alignment system of multi-line cutting machine integral type of the present invention;
Fig. 4 is the complete machine effect picture of the short winding displacement high speed alignment system of multi-line cutting machine integral type of the present invention;
Wherein: 1- axis system, 2- guide wheel device, 3- tension system, 4- bus cable device, 5- retractable cable system, 6- cutting
Room, 7- retractable cable room, A001- cutting line, A002- pay-off wire roller, A003- guide wheel I, A004- guide wheel II, A005- guide wheel III,
A006- roller, A007- guide wheel IV, A008- guide wheel V, A009- guide wheel VI, A010- take-up line wheel.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and embodiments.
Embodiment
- Fig. 2 referring to Fig.1, a kind of short winding displacement high speed alignment system of multi-line cutting machine integral type, including axis system 1, guide wheel
Device 2, tension system 3, bus cable device 4, retractable cable system 5, cutting chamber 6 and retractable cable room 7, the cutting chamber 6 are fixed on receipts
On unwrapping wire room 7, the axis system 1 is mounted in cutting chamber 6, and the guide wheel device 2 is two sets, respectively the two of cutting chamber 6
Side lower part respectively install it is a set of, the tension system 3 be two sets, respectively installed at the two sides rear portion of retractable cable room 7 respectively it is a set of, it is described
Bus cable device 4 is two sets, and two forequarters in retractable cable room 7 are respectively installed a set of respectively, and the retractable cable system 5 is two sets, point
It is not installed respectively on 7 two sides bottom plate of retractable cable room a set of, and is located at the lower section of bus cable device 4, the retractable cable system 5, winding displacement dress
4, tension system 3, guide wheel device 2 is set to be connected with axis system 1 by cutting line A001.
In the present embodiment, the cutting line A001 by retractable cable system 5 on 7 side bottom plate of retractable cable room pay-off wire roller
A002 is released, and is reached I A003 of guide wheel for the bus cable device 4 being located above pay-off wire roller A002, after diverted, is around in guide wheel I
On II A004 of guide wheel of the tension system 3 at the rear A003, then pass through III A005 of guide wheel of the guide wheel device 2 ipsilateral with II A004 of guide wheel
It is around on the roller A006 wire casing of axis system 1, lays out from roller A006 wire casing to the guide wheel V of other side guide wheel device 2
A008 after diverted, is around on IV A007 of guide wheel of the tension system 3 at V rear A008 of guide wheel, through ipsilateral with IV A007 of guide wheel
Side bus cable device 4 VI A009 of guide wheel after, be around in the take-up line wheel of retractable cable system 5 on 7 other side bottom plate of retractable cable room
On A010.
In the present embodiment, the axis system 1 is double roller main axle structure, is operated alone by two motors.
In the present embodiment, I A003 of guide wheel, II A004 of guide wheel, III A005 of guide wheel, IV A007 of guide wheel, V A008 of guide wheel,
It is aluminum alloy framework, the special resistance to modeling of outer ring casting among the material of VI A009 of guide wheel.
In the present embodiment, the cutting line A001 is diameter 0.06mm gold steel wire.
Cutting chamber 6 and the fixation of about 7 retractable cable room are integrally formed by the present invention, by the way of top-bottom layout, Yi Ji
Two side lower parts of cutting chamber 6 respectively install a set of guide wheel device 2, respectively install a set of tension system at the two sides rear portion of retractable cable room 7
3, two forequarters in retractable cable room 7 respectively install a set of bus cable device 4, can shorten traversing path, reduce long range winding displacement to
The fluctuation of power is applicable to the operating condition to run at high speed.
Claims (9)
1. the short winding displacement high speed alignment system of multi-line cutting machine integral type, including axis system, guide wheel device, tension system, winding displacement
Device, retractable cable system, cutting chamber and retractable cable room, it is characterised in that: the cutting chamber is fixed on retractable cable room, the master
Axle system is mounted in cutting chamber, the guide wheel device be two sets, respectively installed in two side lower parts of cutting chamber respectively it is a set of, it is described
Tension system be two sets, respectively installed at the two sides rear portion of retractable cable room respectively it is a set of, the bus cable device be two sets, receiving respectively
Two forequarters of unwrapping wire room respectively install it is a set of, the retractable cable system be two sets, respectively pacify on the bottom plate of retractable cable room two sides respectively
Fill it is a set of, and be located at bus cable device below, the retractable cable system, bus cable device, tension system, guide wheel device and axis system
It is connected by cutting line;The retractable cable room refers to that is reserved with the rack for placing paying off system and winding system space;Institute
Cutting chamber is stated to be located at right above retractable cable room.
2. the short winding displacement high speed alignment system of multi-line cutting machine integral type according to claim 1, it is characterised in that: described to cut
Secant is released by the pay-off wire roller of retractable cable system on the bottom plate of retractable cable room side, reaches the winding displacement dress being located above pay-off wire roller
The guide wheel I set after diverted, is around on the guide wheel II of the tension system at I rear of guide wheel, then through filling with the ipsilateral guide wheel of guide wheel II
The guide wheel III set, is around on the roller wire casing of axis system, lays out from roller wire casing to the guide wheel V of other side guide wheel device, warp
After steering, it is around on the guide wheel IV of the tension system at V rear of guide wheel, after the guide wheel VI of the bus cable device ipsilateral with guide wheel IV,
It is around on the bottom plate of the retractable cable room other side in the take-up line wheel of retractable cable system.
3. the short winding displacement high speed alignment system of multi-line cutting machine integral type according to claim 1 or 2, it is characterised in that: institute
Stating axis system is double roller main axle structure.
4. the short winding displacement high speed alignment system of multi-line cutting machine integral type according to claim 3, it is characterised in that: described double
Roller main axle structure is operated alone by two motors.
5. the short winding displacement high speed alignment system of multi-line cutting machine integral type according to claim 2, it is characterised in that: described to lead
Taking turns is aluminum alloy framework among the material of I, guide wheel II, guide wheel III, guide wheel IV, guide wheel V, guide wheel VI, the special resistance to modeling of outer ring casting.
6. the short winding displacement high speed alignment system of multi-line cutting machine integral type according to claim 1 or 2, it is characterised in that: institute
Stating cutting line is diameter 0.06mm gold steel wire.
7. the short winding displacement high speed alignment system of multi-line cutting machine integral type according to claim 3, it is characterised in that: described to cut
Secant is diameter 0.06mm gold steel wire.
8. the short winding displacement high speed alignment system of multi-line cutting machine integral type according to claim 4, it is characterised in that: described to cut
Secant is diameter 0.06mm gold steel wire.
9. the short winding displacement high speed alignment system of multi-line cutting machine integral type according to claim 5, it is characterised in that: described to cut
Secant is diameter 0.06mm gold steel wire.
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CN201810799893.9A CN108453914B (en) | 2018-07-20 | 2018-07-20 | The short winding displacement high speed alignment system of multi-line cutting machine integral type |
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CN201810799893.9A CN108453914B (en) | 2018-07-20 | 2018-07-20 | The short winding displacement high speed alignment system of multi-line cutting machine integral type |
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CN108453914B true CN108453914B (en) | 2019-01-29 |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109773992A (en) * | 2019-03-26 | 2019-05-21 | 无锡强福机械设备有限公司 | Diamond wire cutting machine |
CN110587841B (en) * | 2019-10-12 | 2024-05-31 | 青岛高测科技股份有限公司 | Four-wheel-drive slicer mechanism suitable for multi-wire cutting of hard and brittle materials |
CN112719444A (en) * | 2020-12-05 | 2021-04-30 | 湖南宇晶机器股份有限公司 | Material-saving compact multi-wire cutting machine |
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JPH0248163A (en) * | 1988-08-08 | 1990-02-16 | Otaru Seisakusho:Kk | Multiple steel wire type cutting machine |
JP2011240449A (en) * | 2010-05-19 | 2011-12-01 | Takatori Corp | Wire saw |
CN102615730A (en) * | 2012-04-14 | 2012-08-01 | 无锡市协清机械制造有限公司 | Automatic wire arrangement and balance device of multi-wire cutting machine |
CN203019549U (en) * | 2012-12-25 | 2013-06-26 | 湖南宇晶机器股份有限公司 | Wiring device for steel wire of multi-wire cutting machine |
CN103950120A (en) * | 2014-04-16 | 2014-07-30 | 唐山晶玉科技有限公司 | Six-guide-wheel multi-line cutting machine |
CN203752349U (en) * | 2014-04-18 | 2014-08-06 | 重庆四和晶工科技有限公司 | Machine head structure of sapphire squarer |
CN204367201U (en) * | 2014-12-24 | 2015-06-03 | 湖南宇晶机器股份有限公司 | The frame of multi-line cutting machine |
CN105235080A (en) * | 2015-10-30 | 2016-01-13 | 江苏耀阳电子有限公司 | Multi-wire sawing machine used for machining solar cell panel |
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2018
- 2018-07-20 CN CN201810799893.9A patent/CN108453914B/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0248163A (en) * | 1988-08-08 | 1990-02-16 | Otaru Seisakusho:Kk | Multiple steel wire type cutting machine |
JP2011240449A (en) * | 2010-05-19 | 2011-12-01 | Takatori Corp | Wire saw |
CN102615730A (en) * | 2012-04-14 | 2012-08-01 | 无锡市协清机械制造有限公司 | Automatic wire arrangement and balance device of multi-wire cutting machine |
CN203019549U (en) * | 2012-12-25 | 2013-06-26 | 湖南宇晶机器股份有限公司 | Wiring device for steel wire of multi-wire cutting machine |
CN103950120A (en) * | 2014-04-16 | 2014-07-30 | 唐山晶玉科技有限公司 | Six-guide-wheel multi-line cutting machine |
CN203752349U (en) * | 2014-04-18 | 2014-08-06 | 重庆四和晶工科技有限公司 | Machine head structure of sapphire squarer |
CN204367201U (en) * | 2014-12-24 | 2015-06-03 | 湖南宇晶机器股份有限公司 | The frame of multi-line cutting machine |
CN105235080A (en) * | 2015-10-30 | 2016-01-13 | 江苏耀阳电子有限公司 | Multi-wire sawing machine used for machining solar cell panel |
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Effective date of registration: 20211126 Address after: 413000 No. 341, MALIANG North Road, Changchun Economic Development Zone, Yiyang City, Hunan Province Patentee after: HUNAN YUJING MACHINE INDUSTRIAL Co.,Ltd. Address before: Room 101, building E-2, luguyuyuan, 27 Wenxuan Road, Changsha hi tech Development Zone, Changsha City, Hunan Province, 410000 Patentee before: YUJING MACHINE (CHANGSHA) Co.,Ltd. |
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