CN108443064A - Wind-driven generator passive type yawing brake system - Google Patents
Wind-driven generator passive type yawing brake system Download PDFInfo
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- CN108443064A CN108443064A CN201810409652.9A CN201810409652A CN108443064A CN 108443064 A CN108443064 A CN 108443064A CN 201810409652 A CN201810409652 A CN 201810409652A CN 108443064 A CN108443064 A CN 108443064A
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- friction plate
- yawing
- gear ring
- wind
- radial
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- 230000007246 mechanism Effects 0.000 claims abstract description 17
- 238000005461 lubrication Methods 0.000 claims description 7
- 238000009826 distribution Methods 0.000 claims description 4
- 241000237509 Patinopecten sp. Species 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 235000020637 scallop Nutrition 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 2
- 230000008676 import Effects 0.000 claims description 2
- 230000006835 compression Effects 0.000 claims 2
- 238000007906 compression Methods 0.000 claims 2
- 238000003825 pressing Methods 0.000 abstract description 4
- 238000013461 design Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 239000011159 matrix material Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 210000000080 chela (arthropods) Anatomy 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000036316 preload Effects 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000011217 control strategy Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D7/00—Controlling wind motors
- F03D7/02—Controlling wind motors the wind motors having rotation axis substantially parallel to the air flow entering the rotor
- F03D7/0244—Controlling wind motors the wind motors having rotation axis substantially parallel to the air flow entering the rotor for braking
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Braking Arrangements (AREA)
Abstract
The present invention relates to a kind of wind-driven generator passive type yawing brake systems, including off-course brake, yawing gear ring and cabin main structure, the off-course brake to be connected by high-strength bolts in cabin main structure, and high intensity link bolt hole is distributed as linear type；Upper friction plate is housed, upper friction plate supports entire cabin and wind wheel quality, and provides a part of friction braking torque between cabin main structure and yawing gear ring；Radial friction piece and lower friction plate assembly are respectively provided between the caliper body and yawing gear ring of the off-course brake, radial friction piece couples with yawing gear ring and plays radial elastic supporting role；Lower friction plate assembly is made of lower friction plate, disk spring component and pre-tightening mechanism, lower friction plate connects pre-tightening mechanism below by disk spring component, so that lower friction plate is generated the pressing force to yawing gear ring lower surface to adjust dished spring assembly by the nut of pre-tightening mechanism, friction braking torque is generated together with yawing gear ring lower surface.
Description
Technical field
The present invention relates to a kind of wind-driven generator, especially a kind of wind-driven generator passive type off-course brake.
Background technology
Currently, the off-course brake of wind-driven generator uses rolling bearing+hydraulic active structure, there are oil leak, pollutions
Defect, and component costs are higher；Oil pressure seal structure complex, processing and cooperation required precision are high, and problem failpoint is more；Homology
Row product is different according to type and type is various, and versatility and interchangeability are poor, bring O＆M difficult.
Invention content
The present invention is to provide for a kind of wind-driven generator passive type yawing brake system, which uses modularized design,
The wind power generating set use demand of different capacity capacity and model structure can be met as standard configuration unit, and had
Simple in structure, standardization and generalization degree are high, convenient processing and manufacture, it is at low cost the features such as.
To achieve the above object, the technical scheme is that：A kind of wind-driven generator passive type yawing brake system, packet
Off-course brake, yawing gear ring are included, the off-course brake is connected by high-strength bolts in cabin main structure, and high intensity
Link bolt hole is distributed as linear type；Upper friction plate is housed, upper friction plate bearing is entire between cabin main structure and yawing gear ring
Cabin and wind wheel quality, and a part of friction braking torque is provided；
Radial friction piece and lower friction plate assembly are respectively provided between the caliper body and yawing gear ring of the off-course brake, it is radial
Friction plate couples with yawing gear ring and plays radial elastic supporting role；Lower friction plate assembly is by lower friction plate, disk spring group
Part and pre-tightening mechanism composition, lower friction plate below by disk spring component connect pre-tightening mechanism, by the nut of pre-tightening mechanism Lai
Adjusting dished spring assembly makes lower friction plate generate the pressing force to yawing gear ring lower surface, is generated together with yawing gear ring lower surface
Friction braking torque.
The off-course brake and the distribution of the connection bolt of cabin main structure use linear distribution, each off-course brake
There are five connect bolt for upper connection.
The caliper body of the off-course brake is set there are three lower friction plate assembly.
The radial friction piece has the matched arc radius of yawing gear ring with different type of machines unit, by adjusting diameter
The cooperation with different type of machines unit gear ring may be implemented to friction plate arc radius.
The upper friction plate, radial friction piece and lower friction plate are respectively communicated with the oil duct in caliper body, the oil duct in caliper
Import connects self-timing measured lubrication device by standardizing right angle quick connector, for realizing upper friction plate, radial friction
The self-timing measured lubrication of piece and lower friction plate, improve friction plate operating condition, reduce the yawing brake system O＆M period and
Intensity, and improve friction plate service life.
The upper friction plate, lower friction plate and radial friction piece are in standard square shape.
The pre-tightening mechanism is made of closely-pitched hexagonal big nut and locking gear, passes through the screw pitch essence of closely-pitched hexagonal big nut
Really control dished spring assembly decrement, the locking gear use the chock of interior 18 side scallop, with ± 21 ° of rotation
Regulated quantity can make closely-pitched hexagonal big nut obtain stop locking in any turned position.
The beneficial effects of the invention are as follows：
1) off-course brake is connected by high-strength bolts in cabin main structure, and high intensity link bolt hole is distributed as straight line
Type, the influence regardless of different type of machines cabin main structure size to bolt circle；
2) upper friction plate is housed, upper friction plate supports entire cabin and wind wheel quality, and carries between cabin main structure and yawing gear ring
For a part of friction braking torque；
3) caliper body couples and plays radial elastic supporting role equipped with radial friction piece and yawing gear ring, and each clamp have 3
Lower friction plate assembly, dished spring assembly generates pressing force by adjusting nut and is generated together with gear ring lower surface in lower friction plate assembly
Friction braking torque；
4) by adjust radial friction piece arc radius the cooperation with different type of machines unit gear ring may be implemented, in conjunction with it is outer load and
Wind turbine nacelle weight selects yaw brake (pincers) device and the upper friction plate configuration of different number；
5) by standardizing right angle quick connector combination caliper body interface oil duct, in realization, radial and lower friction plate it is automatic calmly
When measured lubrication, improve friction plate operating condition, reduce yawing brake system O＆M period and intensity, and improve friction plate use
Service life；
The present invention has simple in structure, and standardization and generalization degree are high, convenient processing and manufacture, it is at low cost the features such as, and use
Modularized design, can meet different capacity capacity as standard configuration unit and the wind power generating set of model structure uses need
It asks.
Description of the drawings
Fig. 1 is that the yaw brake of the present invention clamps device structure sectional view；
Fig. 2 is that the yaw brake of the present invention clamps device structural upright office sectional view；
Fig. 3 is that the yaw brake of the present invention clamps the lower friction plate assembly and interface diagram of device；
Fig. 4 is preload and the locking gear schematic diagram of the yaw brake pincers device of the present invention.
Specific implementation mode
The invention will be further described with embodiment below in conjunction with the accompanying drawings.
Such as Fig. 1, shown in 2, a kind of wind-driven generator passive type yawing brake system, including cabin main structure 100, yaw are made
Dynamic device 320, yawing gear ring 200 etc..
Off-course brake 320 is connected by high-strength bolts in cabin main structure 100, and high intensity link bolt hole point
Cloth is linear type；Upper friction plate 327 is housed, upper friction plate 327 supports entirely between cabin main structure 100 and yawing gear ring 200
Cabin and wind wheel quality, and a part of friction braking torque is provided.The caliper body of off-course brake 320 and yawing gear ring 200 it
Between be respectively provided with radial friction piece 326 and lower friction plate assembly 325, radial friction piece 326 is coupled and is played with yawing gear ring 200
Radial elastic supporting role；Lower friction plate assembly 325 is made of lower friction plate, disk spring component 324 and pre-tightening mechanism 322,
Lower friction plate connects pre-tightening mechanism 322 below by disk spring component 324, and disc spring is adjusted by the nut of pre-tightening mechanism 322
Component 324 makes lower friction plate generate the pressing force to 200 lower surface of yawing gear ring, is produced together with 200 lower surface of yawing gear ring
Raw friction braking torque.
1) off-course brake is simple in structure, highly reliable
Its critical piece is as follows：Brake upper half matrix 321-1, brake lower half matrix 321-2, pre-tightening mechanism 322, dish-shaped bullet
Spring component 324, lower friction plate assembly 325 and radial friction piece 326；Component is used according to system function requirement and matching requirements
The exploitation of Top-Down thinkings is decomposed, and if dished spring assembly 324 selects DIN2092 standards high rigidity band conical surface disc spring, can be met big
Megawatt unit brakes pretightning force demand, and reduces by 20% contact stress than similar conventional disc spring, promotes fatigue life.
2) component versatility and interchangeability are strong, and interface and configuration needs are unified（See Fig. 3）
Essential core functor upper friction plate, lower friction plate assembly 325 and radial friction piece 326 are all made of standard square shape,
It avoids because type interface difference is using independent excessive characteristic Design, entirety uses simple and practical shape, passes through radial friction piece coupling
Arc radius control is closed to realize that the matching between different type of machines, main connector high-strength bolt distribution also have circular arc to be uniformly changed to
Straight line is uniformly distributed, is no longer limited by cabin main structure appearance and size；Yawing gear ring, cabin main structure and tower top method are also pushed simultaneously
Blue modular universalization design；
Off-course brake is designed as independent connection/brake unit, according to the difference demand of wind load and wind turbine nacelle quality, is led to
The quantity for crossing brake is matched, and standard interface and standard configurations reduce yaw, cabin, tower and pipeline harness
Interactive iteration between system and whole development design cycle, while decreasing handling of goods and materials and maintenance cost；
3) control of friction plate intelligence lubrication and wear monitoring；
By Self-lubrication Oil Injection from Mineral Product and master control strategy implement, friction consumptive material yaw friction plate is carried out certainly in set yaw operation
It is dynamic to lubricate at regular time and quantity, improve operating condition, lifting system stability (Db values, SSD amplitudes and heat after) and consumptive material use the longevity
Life；
Friction plate operating status is monitored in real time by digital simulation quantity sensor, can be can be obtained without personnel Deng Ta
One period of friction plate wears operating condition, greatly reduces O＆M intensity, while can predict friction plate service life again so that partially
Boat braking system O＆M period elastification；
4) preload and locking gear（See Fig. 4）
Pretightning force is most important to yaw frictional force, and pre-tightening mechanism 322 uses closely-pitched hexagonal big nut, is accurately controlled by screw pitch
Disc spring group decrement determines that pretightning force size, coarse pitch nut itself have the advantages that structural strength height and self-lock ability are strong, protects
Demonstrate,prove the stability of pretightning force/brake force；
Meanwhile coarse pitch nut can be screwed out from brake device lower half matrix 321-2, when checking and replacing dished spring assembly,
Brake-cabin main structure need not be removed with hydraulic spanner in advance and connect bolt, substantially reduce O＆M intensity；
Locking gear uses the chock 322-3 of interior 18 side scallop, with ± 21 ° of rotation regulated quantity, it can be ensured that
Hexagonal big nut all obtains stop locking in any turned position, further enhances the self-lock ability of entire mechanism.
It is characteristic of the invention that：
1) modular applications
According to complete machine demand, different wind power generating sets use this off-course brake, and being similar to lift heavy different weight counterweight needs
Different number lift heavy is wanted to connect bolt, for example, 2MW matches+50 load-bearing upper friction plates of 12 brakes, 3MW is with 15 brakings
+ 60 load-bearing upper friction plates of device, 5MW match+100 load-bearing upper friction plates of 24 brakes；
2) modular interface
Brake and the configuration interface of cabin main structure are same, after calculating required brake quantity, corresponding type cabin master
Structure can dissolve yaw interface according to off-course brake quantity demand, quick module, without carry out coupling radius of circle and its
The check and design of his size for connection push the complete machine degree of modularity, promote design and development efficiency；
3) reliability
It is controlled by intelligence lubrication, laboratory simulation operating condition is implemented into conversion and is implemented in the air, the use for the consumptive material that rubs
Reliability and stability are guaranteed, and problem and customer complaint quantity can be reduced greatly；
4) spare part versatility
Main components, connector and functor are same configuration, and borrow and matching can be easily achieved between different type of machines,
Break the limitation that material configures between different platform, is greatly ensured for safeguarding and rectifying and improving response promptness.
5) O＆M convenience
Pass through on-line real time monitoring, it can be deduced that the use state of major function part-friction consumptive material rationally judges and assessment is transported
The necessity of dimension reduces downtime and generated energy loss, increases customer satisfaction degree；
It avoids and needs to dismantle brake connection bolt because replacing dished spring assembly, can greatly reduce field maintenance person's O＆M
Intensity.
Claims (7)
1. a kind of wind-driven generator passive type yawing brake system, including off-course brake, yawing gear ring and cabin main structure,
It is characterized in that：The off-course brake is connected by high-strength bolts in cabin main structure, and high intensity link bolt hole point
Cloth is linear type；Upper friction plate is housed, upper friction plate supports entire cabin and wind wheel matter between cabin main structure and yawing gear ring
Amount, and a part of friction braking torque is provided；It is respectively provided with radial direction between the caliper body and yawing gear ring of the off-course brake
Friction plate and lower friction plate assembly, radial friction piece couple with yawing gear ring and play radial elastic supporting role；Lower friction plate
Component is made of lower friction plate, disk spring component and pre-tightening mechanism, and lower friction plate connects pre- below by disk spring component
Tight mechanism makes lower friction plate generate the compression to yawing gear ring lower surface by the nut of pre-tightening mechanism to adjust dished spring assembly
Power generates friction braking torque together with yawing gear ring lower surface.
2. wind-driven generator passive type yawing brake system according to claim 1, it is characterised in that：The yaw brake
Device and the connection bolt of cabin main structure, which are distributed, uses linear distribution, and there are five connect spiral shell for connection on each off-course brake
Bolt.
3. wind-driven generator passive type yawing brake system according to claim 1, it is characterised in that：The yaw brake
The caliper body of device is set there are three lower friction plate assembly.
4. wind-driven generator passive type yawing brake system according to claim 1, it is characterised in that：The radial friction
Piece uses, and the cooperation with different type of machines unit gear ring may be implemented by adjusting radial friction piece arc radius.
5. wind-driven generator passive type yawing brake system according to claim 1, it is characterised in that：The upper friction
Piece, radial friction piece and lower friction plate are respectively communicated with the oil duct in caliper body, and the oil duct import in caliper is by standardizing right angle
Quick connector connects self-timing measured lubrication device, for realizing the automatic of upper friction plate, radial friction piece and lower friction plate
It lubricates at regular time and quantity, improves friction plate operating condition, reduce yawing brake system O＆M period and intensity, and improve friction plate to make
Use the service life.
6. wind-driven generator passive type yawing brake system according to claim 1, it is characterised in that：The upper friction
Piece, lower friction plate and radial friction piece are in standard square shape.
7. wind-driven generator passive type yawing brake system according to claim 1, it is characterised in that：The pre-tightening mechanism
It is made of closely-pitched hexagonal big nut and locking gear, dished spring assembly compression is accurately controlled by the screw pitch of closely-pitched hexagonal big nut
Amount, the locking gear use the chock of interior 18 side scallop, with ± 21 ° of rotation regulated quantity, can make closely-pitched
Hexagonal big nut obtains stop locking in any turned position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810409652.9A CN108443064A (en) | 2018-05-02 | 2018-05-02 | Wind-driven generator passive type yawing brake system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810409652.9A CN108443064A (en) | 2018-05-02 | 2018-05-02 | Wind-driven generator passive type yawing brake system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108443064A true CN108443064A (en) | 2018-08-24 |
Family
ID=63202104
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810409652.9A Pending CN108443064A (en) | 2018-05-02 | 2018-05-02 | Wind-driven generator passive type yawing brake system |
Country Status (1)
| Country | Link |
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| CN (1) | CN108443064A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109322788A (en) * | 2018-10-12 | 2019-02-12 | 浙江运达风电股份有限公司 | The hydraulic sliding bearing formula yaw system of modularization |
| CN109356790A (en) * | 2018-09-30 | 2019-02-19 | 北京金风科创风电设备有限公司 | Yaw system, control method and manufacturing method thereof and wind generating set |
| CN109595273A (en) * | 2018-12-28 | 2019-04-09 | 江苏三斯风电科技有限公司 | It is a kind of that the friction plate clamping force device of buffering is provided |
| CN109611470A (en) * | 2018-12-28 | 2019-04-12 | 江苏三斯风电科技有限公司 | A kind of wind power generating set mechanical type brake system |
| CN111442176A (en) * | 2020-05-13 | 2020-07-24 | 北京三力新能科技有限公司 | Lubricating grease distribution and conveying mode for sliding slewing bearing |
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| WO2011044961A1 (en) * | 2009-10-12 | 2011-04-21 | Stromag Wep Gmbh | Disk brake for an azimuth drive of a wind turbine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109356790A (en) * | 2018-09-30 | 2019-02-19 | 北京金风科创风电设备有限公司 | Yaw system, control method and manufacturing method thereof and wind generating set |
| CN109322788A (en) * | 2018-10-12 | 2019-02-12 | 浙江运达风电股份有限公司 | The hydraulic sliding bearing formula yaw system of modularization |
| CN109595273A (en) * | 2018-12-28 | 2019-04-09 | 江苏三斯风电科技有限公司 | It is a kind of that the friction plate clamping force device of buffering is provided |
| CN109611470A (en) * | 2018-12-28 | 2019-04-12 | 江苏三斯风电科技有限公司 | A kind of wind power generating set mechanical type brake system |
| CN111442176A (en) * | 2020-05-13 | 2020-07-24 | 北京三力新能科技有限公司 | Lubricating grease distribution and conveying mode for sliding slewing bearing |
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Application publication date: 20180824 |
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