CN108439939A - A kind of 3D printing cement material and the method using the complicated cement artware of its molding - Google Patents

A kind of 3D printing cement material and the method using the complicated cement artware of its molding Download PDF

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Publication number
CN108439939A
CN108439939A CN201810246529.XA CN201810246529A CN108439939A CN 108439939 A CN108439939 A CN 108439939A CN 201810246529 A CN201810246529 A CN 201810246529A CN 108439939 A CN108439939 A CN 108439939A
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CN
China
Prior art keywords
cement
artware
complicated
printing
liquid adhesive
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Pending
Application number
CN201810246529.XA
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Chinese (zh)
Inventor
刘凯
段少强
刘欣宇
水中和
黄赟
王云摇
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Wuhan University of Technology WUT
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Wuhan University of Technology WUT
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Priority to CN201810246529.XA priority Critical patent/CN108439939A/en
Publication of CN108439939A publication Critical patent/CN108439939A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/34Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing cold phosphate binders
    • C04B28/344Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing cold phosphate binders the phosphate binder being present in the starting composition solely as one or more phosphates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/06Aluminous cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034Physico-chemical characteristics of the mixtures
    • C04B2111/00181Mixtures specially adapted for three-dimensional printing (3DP), stereo-lithography or prototyping
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00956Uses not provided for elsewhere in C04B2111/00 for making sculptures or artistic casts

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Producing Shaped Articles From Materials (AREA)

Abstract

A kind of method for being molded complicated cement artware the present invention relates to 3D printing cement material and using it.The cement material includes finished ground cement and liquid adhesive, and wherein liquid adhesive is mixed by one kind in borax, sodium carbonate, calcium chloride with polyvinylpyrrolidone, water.With above-mentioned cement material combination 3D printing technique can the complicated cement artware of rapid shaping, and simple for process, at low cost, good product quality.

Description

A kind of 3D printing cement material and the method using the complicated cement artware of its molding
Technical field
The present invention relates to cement 3D printing technique fields, and in particular to a kind of component is simple, the 3D printing that has excellent performance is used Cement material and the method for being molded complicated cement artware using it.
Background technology
Cement material is mostly important one of the civil engineering material of today's society, is done with construction for the development of human society Go out immeasurable contribution, and with the development of social science and technology, the application of cement in other respects is also more and more extensive, Especially cement artware is increasingly favored by everybody in Modern Home installing meter.For the cement artware market status and Practical value is analyzed, and is found after analysing the concrete application that it is in installing meter, cement artware can not only be decorated a little Sew our living space, domestic environment can also be improved, improve quality of the life, meets us and pursue comfortable environment-protection, individual character letter Design requirement about shows completely new decorative aesthetics with unique visual angle.
Currently, traditional complicated cement components forming method is the pre-formed method of gypsum mold, this method prepares stone first Then cream mold smears grease type releasing agent in gypsum mold, merging in gypsum mold also needs to use sealed plastic at docking Cloth merges, then joints cement material, finally disassembles gypsum mold and is cleaned etc. to obtained complicated decoration cement craftwork Surface treatment.Not only process flow is complicated for the above method, but also manual operation part is more, flaw easily occurs, to the skilled of worker Degree has higher requirements, in short, there are many inconveniences for traditional cement artware forming method.
3D printing technique is a kind of emerging cement rapid shaping skill with the 3D printing cement technology that cement material is combined Art.Material is filled into 3D printer by the technology, is directly printed after equipment reading model, and the cement of high-precision high-quality is formed Model, solve manufacturing process is cumbersome, human cost is high, fabrication cycle length etc. before prepare it is all present in cement complex component More problems.
There are many more mature 3D printing cement material and related printing techniques on the market at present, but generally directed to Be Building class application scenarios, the problems such as there are raw material components more, complicated component, of high cost, complex forming technology.Such as China A kind of fast vigour wet stock of 3D printing magnesium phosphate cement disclosed in patent CN106278129A, up to upper ten kinds of ingredient, at Type technique up to five or six steps, it is clear that cannot be used for being molded complicated cement artware.In addition, the 3D printing cement applied at present Material and technology are used directly to be molded complicated cement artware, and often need in the market are not achieved in surface accuracy and mechanical property Ask, occur section and it is frangible the defects of.It is therefore desirable to develop a kind of new, the stronger cement artware 3D of specific aim to beat Print cement material and related forming technique.
Invention content
It is an object of the invention to solve conventional cement craftwork complex forming technology and existing 3D printing cement material and Forming method is not suitable for the problem of preparing cement artware, provides the 3D printing cement material that a kind of component is simple, has excellent performance Material and the method for being molded complicated cement artware using it.This method meets the characteristic of water hardening using cement itself, from 3DP powder The bonding agent that printer head gushes out reacts hardening with finished ground cement, and every layer of powder is bonded together, and thus prints multiple Miscellaneous cement artware model.To achieve the above object, the technical solution adopted in the present invention is as follows:
A kind of complexity cement artware 3D printing cement material, including cement, liquid adhesive, the liquid adhesive It is mixed with polyvinylpyrrolidone (PVP), water by one kind in borax, sodium carbonate, calcium chloride.
Further, the mass fraction of borax or calcium chloride or sodium carbonate is 1-10wt% in the liquid adhesive, is gathered The mass fraction of vinylpyrrolidone is 0.1-0.5wt%.The content of bonding agent can be adjusted according to the setting rate of different cement, Suitable setting time is selected to contribute to printing shaping.
Further, the cement is in magnesium phosphate cement, calcium-phosphate cement, sulphate aluminium cement, portland cement One kind.
Further, the cement needs ball milling to filter out particle of the grain size between 100-200 mesh at powdered.
The method for being molded complicated cement artware using above-mentioned cement material, includes the following steps:(a) cement is dry grinded, The particle for filtering out appropriate particle size obtains finished ground cement;(b) by borax or calcium chloride or sodium carbonate and polyvinylpyrrolidone (PVP), water mixes, and liquid adhesive is obtained after stirring evenly;(c) using finished ground cement and liquid adhesive as raw material, 3D is utilized Printer prints complicated cement artware sample, conserves to obtain the final product.
Further, the cement is in magnesium phosphate cement, calcium-phosphate cement, sulphate aluminium cement, portland cement One kind, the cement granules of grain size 100-200 mesh are filtered out after dry grinding.
Further, the mass fraction of borax or calcium chloride or sodium carbonate is 1-10wt%, polyethylene in liquid adhesive The mass fraction of pyrrolidones is 0.1-0.5wt%.
Further, protecting maintenance indoor maintenance in water after cement artware sample prints, under room temperature 15--28 days is It can.
Compared with prior art, the invention has the advantages that:(1) raw material and simple for process, cost is relatively low;(2) Can rapid shaping moulding and all sufficiently complex cement artware of structure, improve production efficiency;(3) it is molded by the cement material Obtained complicated cement artware good mechanical properties;(4) it can be molded under the very low ratio of mud (being less than 0.1), and only spray Printing one time is penetrated, the single ink ejection amount of printer is fixed, and the ratio of mud of printed sample is also fixed.
Description of the drawings
Fig. 1 is that the complicated cement artware of the present invention is molded flow chart;
Fig. 2 is 3D printer fundamental diagram used in the present invention;
Fig. 3 is to utilize certain molding complicated cement artware schematic diagram of the method for the present invention.
1- powder supply cylinders, 2- moulding cylinders, 3- powder-laying rollers, 4- nozzles, 5- finished ground cements, 6- liquid adhesives.
Specific implementation mode
To make those of ordinary skill in the art fully understand technical scheme of the present invention and advantageous effect, below in conjunction with specific Embodiment is further described.
Embodiment 1
As shown in Figs. 1-2, the step of distorting ring model using 3D printing molding magnesium phosphate cement is as follows:
(1) by industrial magnesium oxide and ammonium dihydrogen phosphate according to 4:1 ratio mixing, is then placed in ball mill and is ground Mill, the sieve that 100 mesh are crossed after the completion of grinding are screened, and the finished ground cement of appropriate particle size is obtained;
(2) polyvinylpyrrolidone (accounting for 0.5wt%), borax (accounting for 3wt%) are added in reaction kettle, add deionization Water stirs 0.1~0.5h, and liquid adhesive is made;
(3) liquid adhesive obtained is added in ink-cases of printers, finished ground cement is put into printer, printable layer is set Thickness is 0.3mm, and load distortion ring model carries out 3D printing;
(4) printed sample is taken out, the excessive powder on surface, normal-temperature water shield maintenance 28 days are cleared up.
Embodiment 2
(1) fast gravity die sulphate aluminium cement is put into ball mill and is ground, the sieve that 100 mesh are crossed after the completion of grinding is sieved Choosing, obtains the finished ground cement of appropriate particle size;
(2) polyvinylpyrrolidone (accounting for 0.1wt%), borax (accounting for 4wt%) are added in reaction kettle, add deionization Water stirs 0.1~0.5h, and liquid adhesive is made;
(3) liquid adhesive obtained is added in ink-cases of printers, finished ground cement is put into printer, printable layer is set Thickness is 0.3mm, loads digital gear model, carries out 3D printing;
(4) printed sample is taken out, the excessive powder on surface, normal-temperature water shield maintenance 28 days are cleared up.
Embodiment 3
(1) portland cement is put into ball mill and is ground, the sieve that 100 mesh are crossed after the completion of grinding is screened, and is obtained The finished ground cement of appropriate particle size;
(2) polyvinylpyrrolidone (accounting for 0.5wt%), sodium carbonate (accounting for 10wt%) are added in reaction kettle, are added Ionized water stirs 0.1~0.5h, and liquid adhesive is made;
(3) liquid adhesive obtained is added in ink-cases of printers, finished ground cement is put into printer, printable layer is set Thickness is 0.2mm, loads global arenas model, carries out 3D printing;
(4) printed sample is taken out, the excessive powder on surface, normal-temperature water shield maintenance 28 days are cleared up.
It is traditional 3D printing cement material complicated component, of high cost, cannot/uncomfortable synthesis type cement artware, it is of the invention Material combination/proportioning is applicable in 3DP powder printings, and the bonding agent that printer head gushes out reacts hardening with finished ground cement, will be every Layer powder bonds together, and thus prints the cement artware of labyrinth, the complexity cement artware good mechanical properties, Surface particles sense is low, can meet the requirement to cement artware in the market.

Claims (8)

1. a kind of complexity cement artware 3D printing cement material, it is characterised in that including cement, liquid adhesive, the liquid Body bonding agent is mixed by one kind in borax, sodium carbonate, calcium chloride with polyvinylpyrrolidone, water.
2. a kind of complicated cement artware 3D printing cement material according to claim 1, it is characterised in that:The liquid The mass fraction of borax or sodium carbonate or calcium chloride is 1-10wt% in body bonding agent, and the mass fraction of polyvinylpyrrolidone is 0.1-0.5wt%.
3. a kind of complicated cement artware 3D printing cement material according to claim 1, it is characterised in that:The water The one kind of mud in magnesium phosphate cement, calcium-phosphate cement, sulphate aluminium cement, portland cement.
4. according to a kind of complicated cement artware 3D printing cement material of claim 1-3 any one of them, feature exists In:The cement needs ball milling to filter out particle of the grain size between 100-200 mesh at powdered.
5. the method for being molded complicated cement artware using cement material described in claim 1, which is characterized in that including following step Suddenly:Cement is dry grinded first, the particle for filtering out appropriate particle size obtains finished ground cement;Then by borax or calcium chloride or sodium carbonate It is mixed with polyvinylpyrrolidone, water, liquid adhesive is obtained after stirring evenly;It is with finished ground cement and liquid adhesive finally Raw material prints complicated cement artware sample using 3D printer, conserves to obtain the final product.
6. according to the method described in claim 5, it is characterized in that:The cement is selected from magnesium phosphate cement, calcium-phosphate cement, sulphur One kind in aluminate cement, portland cement filtering out the cement granules of grain size 100-200 mesh after dry grinding.
7. according to the method described in claim 5, it is characterized in that:The matter of borax or calcium chloride or sodium carbonate in liquid adhesive Amount score is 1-10wt%, and the mass fraction of polyvinylpyrrolidone is 0.1-0.5wt%.
8. according to the method described in claim 5, it is characterized in that:After cement artware sample prints, in water under room temperature Shield maintenance indoor maintenance 15-28 days.
CN201810246529.XA 2018-03-23 2018-03-23 A kind of 3D printing cement material and the method using the complicated cement artware of its molding Pending CN108439939A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109748557A (en) * 2019-03-15 2019-05-14 武汉理工大学 A kind of 3D printing method of complicated shape concrete product

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CN106220117A (en) * 2016-07-26 2016-12-14 苏州秉创科技有限公司 It is applied to the material in rapid three dimensional printing forming machine
CN107352950A (en) * 2017-06-06 2017-11-17 南京工业大学 Inorganic ink material and preparation method and application thereof

Patent Citations (2)

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Publication number Priority date Publication date Assignee Title
CN106220117A (en) * 2016-07-26 2016-12-14 苏州秉创科技有限公司 It is applied to the material in rapid three dimensional printing forming machine
CN107352950A (en) * 2017-06-06 2017-11-17 南京工业大学 Inorganic ink material and preparation method and application thereof

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109748557A (en) * 2019-03-15 2019-05-14 武汉理工大学 A kind of 3D printing method of complicated shape concrete product
CN109748557B (en) * 2019-03-15 2021-07-06 武汉理工大学 3D printing method for concrete product with complex shape

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Application publication date: 20180824

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