CN108437775A - A kind of parallel connection type oil electric mixed dynamic towed concrete pump - Google Patents

A kind of parallel connection type oil electric mixed dynamic towed concrete pump Download PDF

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Publication number
CN108437775A
CN108437775A CN201810352279.8A CN201810352279A CN108437775A CN 108437775 A CN108437775 A CN 108437775A CN 201810352279 A CN201810352279 A CN 201810352279A CN 108437775 A CN108437775 A CN 108437775A
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China
Prior art keywords
hydraulic pump
pumping
system hydraulic
lubrication
stirring
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CN201810352279.8A
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CN108437775B (en
Inventor
刘会勇
赵青
尤忍堂
谷丰
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Guizhou University
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Guizhou University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/42Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
    • B60K6/48Parallel type
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/62Hybrid vehicles

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Hybrid Electric Vehicles (AREA)
  • Auxiliary Drives, Propulsion Controls, And Safety Devices (AREA)

Abstract

The invention discloses a kind of parallel connection type oil electric mixed dynamic towed concrete pumps, including automobile chassis unit and pumping unit, the automobile chassis unit includes clutch, gearbox, transfer case, universal driving device, drive axle, driving system and braking system;The pumping unit includes pumping system, oscillation system, stirring/cooling/lubrication/cleaning system and leg system, and pumping system hydraulic pump, oscillation system hydraulic pump, stirring/cooling/lubrication/cleaning system hydraulic pump, leg system hydraulic pump are correspondingly provided on pumping system, oscillation system, stirring/cooling/lubrication/cleaning system and leg system.Diesel engine and dynamoelectric machine are connected in parallel by the present invention by dynamic coupling device, form parallel connection type hybrid drive arrangement, and the energy-saving and emission-reduction of towed concrete pump are realized by the effect of Energy Management System.

Description

A kind of parallel connection type oil electric mixed dynamic towed concrete pump
Technical field
The present invention relates to a kind of parallel connection type oil electric mixed dynamic towed concrete pumps, belong to concrete pumping machinery technology neck Domain.
Background technology
The energy is that human survival produces movable material bases with all are engaged in.With the rapid hair of industrial technology in the world Exhibition, energy shortage and problem of environmental pollution are also on the rise.Currently, every country launches respectively policies and regulations, motor vehicle is forced Discharge index, forbid the sale and use of the motor vehicle of discharge beyond standards.The especially non-public affairs of USA and EU clear stipulaties The discharge standard of road motor device, and the standard is moved closer in the discharge standard of highway motor device.On the other hand, some Very preferential policy is all given to the production of the motor vehicle of low emission and zero-emission and use by such as Japan of country.In recent years, I State has also put into effect a series of relevant laws and regulations, and gradually in line with international standards.Towed concrete pump in engineering machinery is due to its dosage Greatly, oil consumption is high, discharge is poor, has been increasingly becoming the main object of people's common concern.Therefore, from the point of view of long-range development, towed The energy conservation and environmental protection of concrete pump is the fundamental that it enters market and is easily accepted by a user, while also will be product existence and hair The prerequisite of exhibition.
With towed concrete pump being widely used in modern architecture construction, since its dosage is big, oil consumption is high, discharge Difference has been increasingly becoming the main object of people's common concern, how to reduce the fever of system, simplifies system design, improves system The reliability and working life of equipment, reducing the installed power etc. of system has become domestic and international towed concrete pump manufacturer The key technology difficulty faced.For this purpose, each towed concrete pump manufacturer concentrates Scientific Research Resource, it is mixed to develop various towed The control system of solidifying soil pump.In the various towed concrete pump control systems developed at present, it is mixed to be all based on towed The hydraulic system of soil pump is coagulated to design corresponding electric control system, passes through the size and stream of the action control fluid of electrical equipment Dynamic direction only considered the Reliability of Microprocessor of related executive component to realize the action of control executive component, and have ignored The energy saving importance of very crucial towed concrete pump.
In recent years, the successful application in view of hybrid power system on automobile receives each construction machinery production enterprise Pay much attention to, one of the important subject for becoming Construction Machinery Energy Saving consumption reduction, reducing discharge.In order to improve next-generation Competitiveness and occupation rate of market, major Famous Construction Machinery Manufacturers, have carried out hybrid power system in engineering machinery one after another in the world On application study work.
Many work, domestic each height have done in terms of basic research related with towed concrete pump and application study in foreign countries The various aspects such as hydraulic system, electric control system, intelligence cast, the hydraulic shock of towed concrete pump are proofreaded to be ground Study carefully, towed concrete pump manufacturer constantly puts out a new product, in hydraulic system of pump, reversal valve, Electrical Control Technology, conveying It improves a lot in height and fed distance, but all yet there are no application of the hybrid power system on towed concrete pump.
Invention content
For traditional towed concrete pump dosage is big, oil consumption is high, the deficiency of discharge difference, the present invention provides a kind of parallel connection type oil Electricity mixed power towed concrete pump, the concrete mixer is by dynamic coupling device by diesel engine and dynamoelectric machine It is connected in parallel, forms parallel connection type hybrid drive arrangement, towed concrete pump is realized by the effect of Energy Management System Energy-saving and emission-reduction, to realize that traditional towed concrete pump energy-saving and emission-reduction provide a set of feasibility equipment.
Technical scheme of the present invention:A kind of parallel connection type oil electric mixed dynamic towed concrete pump, including automobile chassis unit And pumping unit, the automobile chassis unit includes clutch and gearbox;The pumping unit includes pumping system, pendulum Dynamic system, stirring/cooling/lubrication/cleaning system and leg system, in pumping system, oscillation system, stirring/cooling/profit Be correspondingly provided on cunning/cleaning system and leg system pumping system hydraulic pump, oscillation system hydraulic pump, stirring/cooling/ Lubrication/cleaning system hydraulic pump and leg system hydraulic pump, be also separately installed on automobile chassis unit diesel engine, Dynamoelectric machine, dynamic coupling device, the first inverter, accumulator and Energy Management System, the dynamic coupling device One input interface is sequentially connected with diesel engine, another input interface is sequentially connected with dynamoelectric machine, diesel engine Machine and dynamoelectric machine in being connected in parallel pattern, the output interface of dynamic coupling device (10) successively with clutch, gearbox with And transfer case be sequentially connected, transfer case respectively with pumping system hydraulic pump, oscillation system hydraulic pump, stirring/cooling/lubrication/clearly System hydraulic pump and the connection of leg system hydraulic pump driving are washed, while dynamoelectric machine passes through the first inverter and accumulator It is electrically connected;It is separately installed with the first speed probe and first turn between the output interface and transmission input shaft of clutch Square sensor is separately installed with the second speed probe and the second torque sensing between diesel engine and dynamic coupling device Device is separately installed with third speed probe and third torque sensor between dynamoelectric machine and dynamic coupling device; The exit of pumping system hydraulic pump is separately installed with first flow sensor and first pressure sensor, in oscillation system hydraulic pressure The exit of pump is separately installed with second flow sensor and second pressure sensor, in stirring/cooling/lubrication/cleaning system The exit of hydraulic pump is separately installed with third flow sensor and third pressure sensor, in the outlet of leg system hydraulic pump Place is separately installed with the 4th flow sensor and the 4th pressure sensor, each sensor with the input terminal of Energy Management System Be electrically connected, the output end of Energy Management System respectively with pumping system hydraulic pump, oscillation system hydraulic pump, stirring/cooling/profit Cunning/cleaning system hydraulic pump and leg system hydraulic pump are electrically connected, at the same Energy Management System respectively with diesel engine It is electrically connected with the controller on dynamoelectric machine.
The accumulator is mounted in accumulator fixing groove, and accumulator fixing groove is fixedly mounted on automobile chassis, is stored Battery is electrically connected by the second inverter and power interface, and power interface can be electrically connected with external AC/DC power supply, electric power storage Pond group and power interface are electrically connected with the input terminal of Energy Management System and output end respectively.
Due to the adoption of the above technical scheme, the advantage of the invention is that:The present invention is sent out diesel oil by dynamic coupling device Motivation and dynamoelectric machine are connected in parallel, form parallel connection type hybrid drive arrangement, by the effect of Energy Management System come Realize the energy-saving and emission-reduction of towed concrete pump.Therefore, the present invention will be helpful to improve reliability and the work of towed concrete pump Service life reduces the installed power of towed concrete pump, to help somewhat to save the manufacture of towed concrete pump And maintenance cost, considerable economic benefit will be brought for the manufacturer of towed concrete pump and user.
Description of the drawings
Fig. 1 is the general structure schematic diagram of the present invention;
Fig. 2 is the work flow diagram of the present invention.
Specific implementation mode
To make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and examples to this hair It is bright to be described in further detail.
The embodiment of the present invention:The structural schematic diagram of parallel connection type oil electric mixed dynamic towed concrete pump is as shown in Figure 1, packet Automobile chassis unit and pumping unit are included, the automobile chassis unit includes clutch 11 and gearbox 14;The pumping Unit includes pumping system 27, oscillation system 31, stirring/cooling/lubrication/cleaning system 35 and leg system 39, is being pumped Pumping system is correspondingly provided on system 27, oscillation system 31, stirring/cooling/lubrication/cleaning system 35 and leg system 39 System hydraulic pump 24, oscillation system hydraulic pump 28, stirring/cooling/lubrication/cleaning system hydraulic pump 32 and leg system hydraulic pump 36, it is inverse that diesel engine 2, dynamoelectric machine 3, dynamic coupling device 10, first are also separately installed on automobile chassis unit Become device 4, accumulator 5 and Energy Management System 1, an input interface and the diesel engine 2 of the dynamic coupling device 10 It is sequentially connected, another input interface is sequentially connected with dynamoelectric machine 3, and diesel engine 2 and dynamoelectric machine 3 are in parallel connection The output interface of linked vector graph, dynamic coupling device 10 is sequentially connected with clutch 11, gearbox 14 and transfer case 15 successively, Transfer case 15 respectively with pumping system hydraulic pump 24, oscillation system hydraulic pump 28, stirring/cooling/lubrication/cleaning system hydraulic pump 32 and leg system hydraulic pump 36 be sequentially connected, while dynamoelectric machine 3 is electrically connected by the first inverter 4 with accumulator 5 It connects;It is separately installed with the first speed probe 12 and first turn between 14 input shaft of output interface and gearbox of clutch 11 Square sensor 13 is separately installed with the second speed probe 6 and second turn between diesel engine 2 and dynamic coupling device 10 Square sensor 7, is separately installed with third speed probe 8 between dynamoelectric machine 3 and dynamic coupling device 10 and third turns Square sensor 9;It is separately installed with first flow sensor 25 and first pressure sensing in the exit of pumping system hydraulic pump 24 Device 26 is separately installed with second flow sensor 29 and second pressure sensor 30 in the exit of oscillation system hydraulic pump 28, It is separately installed with third flow sensor 33 and third pressure in the exit of stirring/cooling/lubrication/cleaning system hydraulic pump 32 Sensor 34 is separately installed with the 4th flow sensor 37 and the 4th pressure sensor in the exit of leg system hydraulic pump 36 38, each sensor is electrically connected with the input terminal of Energy Management System 1, the output end of Energy Management System 1 respectively with pump Send system hydraulic pump 24, oscillation system hydraulic pump 28, stirring/cooling/lubrication/cleaning system hydraulic pump 32 and leg system liquid Press pump 36 is electrically connected, while Energy Management System 1 is electrical with the controller on diesel engine 2 and dynamoelectric machine 3 respectively Connection.The accumulator 5 is mounted in accumulator fixing groove, accumulator fixing groove is fixedly mounted on automobile chassis, electric power storage Pond 5 is electrically connected by the second inverter 21 with power interface 22, and power interface 22 can electrically connect with external AC/DC power supply 23 It connects, accumulator group 5 and power interface 22 are electrically connected with the input terminal of Energy Management System 1 and output end respectively, mixed in this way Solidifying soil pump truck can also charge to accumulator 5 by external power supply, and the cruising ability of its work is improved.
The course of work of the present invention:
Referring to Fig. 1 and Fig. 2, towed concrete pump can be operated in transport condition, can also be operated in pumping state.Electricity Dynamic/generator 3 can be operated in motoring condition, can also be operated in generating state.Diesel engine 2 and dynamoelectric machine 3 are It is connected in parallel.Provide the interface of accumulator 5 and external AC/DC power supply 23, accumulator 5 can by the interface with it is external hand over/ DC power supply 23 connects.Energy Management System 1 according to the SOC of 3 related data of dynamoelectric machine and accumulator 5 calculate it is electronic/ 3 power P m of generator, according to 2 correlation data calculation diesel engine of diesel engine, 2 power P e.
When towed concrete pump is operated in pumping state, by dynamic coupling device 10 by diesel engine 2 and electronic/ Generator 3 is connected in parallel, and Energy Management System 1 is calculated according to the data of the first speed probe 12 and the first torque sensor 13 Demand power Pd is automatically selected according to pumping operating mode and automobile pumping unit is operated alone, by electronic/power generation by diesel engine 2 Machine 3 is operated alone automobile pumping unit or drives automobile pumping unit jointly by diesel engine 2 and dynamoelectric machine 3, from And realize that the arm support folding of towed concrete pump is unfolded, turns round, supporting leg stretches out retraction, stir, cooling, lubricate, cleaning, just pumping, The pumping operating mode such as anti-pump, swing.
(1) if Pd<Pumping unit is operated alone using dynamoelectric machine 3 in Pm, selection, and dynamoelectric machine 3 is operated in Motoring condition;
(2) if Pm<Pd<Pumping unit is operated alone using diesel engine 2 in Pe, selection, and dynamoelectric machine 3 works In generating state;
(3) if Pd>Pe, selection using diesel engine 2 and dynamoelectric machine 3 driving pumping unit jointly, it is electronic/ Generator 3 is operated in motoring condition.
When the mechanical energy that diesel engine 2 exports is more than energy needed for driving cycle or pumping operating mode, dynamoelectric machine 3, which are operated in generating state, becomes generator, and extra mechanical energy is converted into power storage in accumulator 5 by dynamoelectric machine 3 In;When the mechanical energy that diesel engine 2 exports is less than energy needed for driving cycle or pumping operating mode, dynamoelectric machine 3 works Become motor in generating state, accumulator 5 discharges, the work of 3 output mechanical energy auxiliary diesel engine 2 of dynamoelectric machine.
When towed concrete pump is operated in transport condition or pumping state, Energy Management System 1 monitors accumulator 5 in real time SOC value, if SOC value is less than setting value, Energy Management System 1 sends out signal to power interface 22, and power interface 22 is connected External AC/DC power supply 23 charges to accumulator 5.
The Energy Management System 1 used in the present embodiment for existing PLC controller, the present invention use it is electronic/power generation Machine 3, dynamic coupling device 10, accumulator 5, inverter, power interface 22, speed probe, torque sensor, flow sensor It is commercially available on the market with pressure sensor etc..

Claims (2)

1. a kind of parallel connection type oil electric mixed dynamic towed concrete pump, including automobile chassis unit and pumping unit, the vapour Chassis unit includes clutch (11), gearbox (14) and transfer case (15);The pumping unit includes pumping system (27), oscillation system (31), stirring/cooling/lubrication/cleaning system (35) and leg system (39), pumping system (27), Pumping system is correspondingly provided on oscillation system (31), stirring/cooling/lubrication/cleaning system (35) and leg system (39) System hydraulic pump (24), oscillation system hydraulic pump (28), stirring/cooling/lubrication/cleaning system hydraulic pump (32) and leg system Hydraulic pump (36), it is characterised in that:Diesel engine (2), dynamoelectric machine are also separately installed on automobile chassis unit (3), dynamic coupling device (10), the first inverter (4), accumulator (5) and Energy Management System (1), the power coupling One input interface of device (10) is sequentially connected with diesel engine (2), another input interface and dynamoelectric machine (3) It is sequentially connected, in pattern is connected in parallel, the output of dynamic coupling device (10) connects for diesel engine (2) and dynamoelectric machine (3) Mouth successively with clutch (11), gearbox (14) and transfer case (15) be sequentially connected, transfer case (15) respectively with pumping system Hydraulic pump (24), oscillation system hydraulic pump (28), stirring/cooling/lubrication/cleaning system hydraulic pump (32) and leg system liquid Press pump (36) is sequentially connected, while dynamoelectric machine (3) is electrically connected by the first inverter (4) and accumulator (5);From It is separately installed with the first speed probe (12) and first turn between the output interface and gearbox (14) input shaft of clutch (11) Square sensor (13) is separately installed with the second speed probe (6) between diesel engine (2) and dynamic coupling device (10) With the second torque sensor (7), third rotating speed is separately installed between dynamoelectric machine (3) and dynamic coupling device (10) Sensor (8) and third torque sensor (9);First flow is separately installed in the exit of pumping system hydraulic pump (24) to pass Sensor (25) and first pressure sensor (26) are separately installed with second flow in the exit of oscillation system hydraulic pump (28) and pass Sensor (29) and second pressure sensor (30) are distinguished in the exit of stirring/cooling/lubrication/cleaning system hydraulic pump (32) Third flow sensor (33) and third pressure sensor (34) are installed, distinguished in the exit of leg system hydraulic pump (36) 4th flow sensor (37) and the 4th pressure sensor (38) be installed, each sensor with Energy Management System (1) Input terminal is electrically connected, the output end of Energy Management System (1) respectively with pumping system hydraulic pump (24), oscillation system hydraulic pump (28), stirring/cooling/lubrication/cleaning system hydraulic pump (32) and leg system hydraulic pump (36) are electrically connected, while energy Management system (1) is electrically connected with the controller on diesel engine (2) and dynamoelectric machine (3) respectively.
2. parallel connection type oil electric mixed dynamic towed concrete pump according to claim 1, it is characterised in that:The accumulator (5) it is mounted in accumulator fixing groove, accumulator fixing groove is fixedly mounted on automobile chassis, accumulator (5) passes through second Inverter (21) is electrically connected with power interface (22), and power interface (22) can be electrically connected with external AC/DC power supply (23), Accumulator group (5) and power interface (22) are electrically connected with the input terminal of Energy Management System (1) and output end respectively.
CN201810352279.8A 2018-04-19 2018-04-19 Parallel type oil-electricity hybrid power towed concrete pump Active CN108437775B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108382180A (en) * 2018-04-19 2018-08-10 贵州大学 A kind of parallel connection type oil and electricity hybrid vehicle load formula concrete pump
CN108583268A (en) * 2018-04-19 2018-09-28 贵州大学 A kind of parallel connection type oil electric mixed dynamic jib concrete pump truck
CN109930836A (en) * 2019-02-21 2019-06-25 吴虎 A kind of hybrid power concrete pouring pump automatically switched

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008280796A (en) * 2007-05-14 2008-11-20 Daikin Ind Ltd Parallel hybrid drive unit and construction equipment with the same
CN202969950U (en) * 2012-11-20 2013-06-05 三一汽车制造有限公司 Hybrid power concrete pumping device

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008280796A (en) * 2007-05-14 2008-11-20 Daikin Ind Ltd Parallel hybrid drive unit and construction equipment with the same
CN202969950U (en) * 2012-11-20 2013-06-05 三一汽车制造有限公司 Hybrid power concrete pumping device

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108382180A (en) * 2018-04-19 2018-08-10 贵州大学 A kind of parallel connection type oil and electricity hybrid vehicle load formula concrete pump
CN108583268A (en) * 2018-04-19 2018-09-28 贵州大学 A kind of parallel connection type oil electric mixed dynamic jib concrete pump truck
CN108583268B (en) * 2018-04-19 2024-04-30 贵州大学 Parallel type oil-electricity hybrid power arm frame type concrete pump truck
CN109930836A (en) * 2019-02-21 2019-06-25 吴虎 A kind of hybrid power concrete pouring pump automatically switched

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