CN108436473A - Automobile bumper bar processing equipment with welding mechanism - Google Patents
Automobile bumper bar processing equipment with welding mechanism Download PDFInfo
- Publication number
- CN108436473A CN108436473A CN201810272020.2A CN201810272020A CN108436473A CN 108436473 A CN108436473 A CN 108436473A CN 201810272020 A CN201810272020 A CN 201810272020A CN 108436473 A CN108436473 A CN 108436473A
- Authority
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- China
- Prior art keywords
- welding
- tubing
- pipe cutting
- pipe
- cutting workbench
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 59
- 238000005520 cutting process Methods 0.000 claims abstract description 48
- 238000005452 bending Methods 0.000 claims abstract description 32
- 238000003825 pressing Methods 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 19
- 238000009434 installation Methods 0.000 claims description 10
- 238000007689 inspection Methods 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 6
- 238000003698 laser cutting Methods 0.000 claims description 4
- 230000001681 protective effect Effects 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 2
- 238000012360 testing method Methods 0.000 description 8
- 239000007921 spray Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000005507 spraying Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 206010039203 Road traffic accident Diseases 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000004801 process automation Methods 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 241000736199 Paeonia Species 0.000 description 1
- 235000006484 Paeonia officinalis Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
Abstract
The application discloses an automobile bumper bar processing device with a welding mechanism, which comprises a feeding device for conveying a pipe, a pipe cutting device for cutting the pipe, a bending mechanism for bending the pipe and a welding mechanism for welding the pipe, the welding mechanism comprises a welding workbench arranged on one side of the bending mechanism, which is far away from the pipe cutting device, a first placing area and a second placing area are arranged on the welding workbench, the first placing area and the second placing area are respectively used for placing welding sheets of the anti-collision rod, one side of the welding workbench is provided with a transplanting mechanism, the transplanting mechanism is provided with a second manipulator and a third manipulator, the second manipulator is used for conveying the pipe bent by the bending mechanism to the welding workbench, the end of the third mechanical arm is provided with a laser welding head, so that the processing automation is realized, and the labor is saved.
Description
Technical field
This application involves the automobile anti-collision rod process equipments with welding mechanism.
Background technology
With the development of science and technology people’s lives level is higher and higher, automobile comes into thousand as walking-replacing tool therewith
Ten thousand families of family, great convenience is brought to the trip of people.
But in recent years, traffic accident caused by car crass is brought to society on heavy losses, especially highway, two
Vehicle collision often leads to a chain of traffic accident and occurs.According to statistics, in automobile collision accident, head-on crash accounts for 52%, and side collision accounts for
31%, rear-end impact accounts for 4%.Minicar especially tack minicar ownership in China's is big, and the preceding safety collided is particularly heavy
It wants.Automobile collides or reduces collision loss in order to prevent, people's common practice be it is artificial clock over or automobile it is front and back plus
Bumper or reinforcement vehicle body are firm etc., these methods do not tackle the problem at its root.People is in driving procedure, sometimes not
It is stepped on the gas by autonomous.Thus automobile would generally install crash bar when being produced in Chinese herbaceous peony side and rear side.
Auto parts and components production be usually carried out on assembly line each parts production then again to each
It processes perfect parts to be assembled, crash bar is also such production model, and each technique of processing of crash bar needs one
It is a manually to be operated, automatic processing, labor intensive and working hour are cannot achieve, production cost is considerably increased.
Apply for content
The application technical problems to be solved are to provide a kind of automobile anti-collision rod process equipment with welding mechanism, realize
Manpower is saved in process automation.
In order to solve the above-mentioned technical problem, this application provides the automobile anti-collision rod process equipment with welding mechanism, packets
Include the feed device of colliery carries tubing and the tubing is cut pipe installation, to tubing carry out bending bending mechanism and
To the welding mechanism that tubing is welded, the feed device includes rack and the conveyer belt that is arranged in rack, the conveying
Band is equipped with feeding end and discharging end along the moving direction of tubing, be respectively equipped on one group of opposite side of the rack the first mounting bracket and
It is respectively equipped with to conveyor belt surface on second mounting bracket, first mounting bracket and second mounting bracket and tilts first extended
Baffle and second baffle, the correcting that the first baffle forms a correcting tubing with the second baffle on the surface of conveyer belt are logical
Road, the pipe installation include set on feed device discharging end split type Pipe Cutting workbench and be set to the Pipe Cutting workbench
The laser cutting device of side, the cutting mouth that the laser cuts electro-optical device opposite with the split type junction of Pipe Cutting workbench are set
It sets, the Pipe Cutting workbench is equipped with includes close feed device with the channel attached placing groove of the correcting, the placing groove
Feeding end and discharge end away from feed device, be equipped with position biography away from one end of feed device on the Pipe Cutting workbench
Sensor, the Pipe Cutting workbench is used to clamp the clamping device for being placed on the tubing in placing groove equipped with multiple, each described
Clamping device includes outwardly extending first cylinder being placed in Pipe Cutting workbench inner cavity, and the piston rod of first cylinder passes through
One end of the inner wall of the Pipe Cutting workbench is rotatablely connected L-type pressing plate around first axle, turns around second axis on the L-type pressing plate
One connecting rod of dynamic connection, the connecting rod are rotationally connected with Pipe Cutting workbench away from one end of L-type pressing plate by third axis
On inner wall, the inner wall of the L-type pressing plate has cambered surface compatible with the outer surface of tubing, and the pressing plate is by first cylinder
It drives to support the surface of the tubing in placing groove, a pusher, the pusher is additionally provided on the Pipe Cutting workbench
The tubing is pushed away to the surface of the Pipe Cutting workbench for the length direction along tubing, the bending mechanism is for accepting quilt
The tubing of the pusher push simultaneously carries out bending to tubing, and the welding mechanism includes being set to bending mechanism to fill away from Pipe Cutting
The welding bench of side is set, the welding bench is equipped with the first rest area and the second rest area, first rest area
It being respectively used to place the welding piece of crash bar with second rest area, the side of the welding bench is equipped with transplanting mechanism,
The transplanting mechanism is equipped with the second manipulator and third manipulator, and second manipulator through the bending mechanism for that will roll over
Tubing after curved has been sent to welding bench, and the end of the third manipulator is equipped with laser welding head.
Further, on the third manipulator vision inspection apparatus is equipped with close to one end of laser welding head.
Further, the vision inspection apparatus is infrared camera.
Further, the laser welding head is equipped with protective cover with the vision inspection apparatus.
Further, the clamping device includes four for interlacing and being set to Pipe Cutting workbench both sides.
Further, the laser cuts electro-optical device on an adjustable for height bearing.
Further, the first axle, the second axis and the third axis respectively with the feeding end of placing groove
Direction to discharge end is parallel, and the first axle, the second axis and the third axis be not conllinear.
Further, the inner wall of the pressing plate has resilient rubbber cushion.
Further, the lower face of the first baffle and the second baffle is respectively equipped with and has with the surface of conveyer belt
Gap.
Further, the gap is 5mm-25mm.
The advantageous effect of the application is：
The automobile anti-collision rod process equipment with welding mechanism of the application realizes process automation, saves manpower.
Above description is only the general introduction of technical solution of the present invention, in order to better understand the technical means of the present invention,
And can be implemented in accordance with the contents of the specification, below with presently preferred embodiments of the present invention and after coordinating attached drawing to be described in detail such as.
Description of the drawings
Fig. 1 is the schematic diagram of the application；
Fig. 2 is the schematic diagram of the conveyer belt of the application；
Fig. 3 is the schematic diagram of the pipe installation of the application；
Fig. 4 is the schematic diagram of the pusher of the application；
Fig. 5 is the schematic diagram of the arc panel of the application.
Wherein：
2 be feed device, 201 be rack, 202 be the first mounting bracket, 203 be the second mounting bracket, 204 be first baffle,
205 it is second baffle, 4 be pipe installation, 401 be Pipe Cutting workbench, 402 be laser cutting device, 403 be placing groove, 404 is
Position sensor, 405 be clamping device, 406 be the first cylinder, 407 be pressing plate, 408 be pusher, 409 be the second cylinder,
4010 it is third cylinder, 6 be bending mechanism, 601 be bending work table, 602 be tubing rest area, 603 be curved portion, 604 is
Holding block, 605 be arc panel, 606 be gripping block, 607 be upper mounting portion, 608 be lower mounting portion, 8 be transplanting mechanism, 801 be
First manipulator, 802 be the second manipulator, 803 be third manipulator, 804 be the 4th manipulator, 10 be welding mechanism, 1001
Be welding bench, 1002 be the first rest area, 1003 be the second rest area, 12 be spray body, 1201 be spraying working platform,
1202 be clamping piece, 1203 be Paint spray nozzle, 1204 be drying equipment, 14 be pressure resistant testing device, 1401 be withstand-voltage test bench,
1402 it is test section, 1403 is tested cylinder.
Specific implementation mode
The application is described further in the following with reference to the drawings and specific embodiments, so that those skilled in the art can be with
It more fully understands the application and can be practiced, but illustrated embodiment is not as the restriction to the application.
Referring to attached drawing 1 to 5, a kind of automobile anti-collision rod processing with welding mechanism described in one preferred embodiment of this explanation
Equipment, including the feed device 2 of colliery carries tubing, the tubing is cut pipe installation 206, bending is carried out to tubing
Bending mechanism 6, the welding mechanism 10 that tubing is welded, welded mechanism 10 is welded after crash bar semi-finished product spray
The spray body 12 of painting and the pressure resistant testing device 14 that the crash bar after the spraying of spray body 12 is tested for the property,
The feed device 2 includes rack 201 and the conveyer belt being arranged in rack 201, moving direction of the conveyer belt along tubing
Equipped with feeding end and discharging end, the first mounting bracket 202 and the second mounting bracket are respectively equipped on one group of opposite side of the rack 201
203, it is respectively equipped with to conveyor belt surface on first mounting bracket 202 and second mounting bracket 203 and tilts first extended
Baffle 204 and second baffle 205, the first baffle 204 form a correcting with the second baffle 205 on the surface of conveyer belt
The correcting channel of tubing, the pipe installation 206 include the split type Pipe Cutting workbench 401 of the discharging end set on feed device 2
With the laser cutting device 402 set on 401 side of Pipe Cutting workbench, the laser cut the cutting mouth of electro-optical device with it is split type
The junction of Pipe Cutting workbench 401 is oppositely arranged, and the Pipe Cutting workbench 401 is equipped with and the channel attached placement of the correcting
Slot 403, the placing groove 403 include the discharge end close to the feeding end of feed device 2 and away from feed device 2, the Pipe Cutting
It is equipped with a position sensor 404 away from one end of feed device 2 on workbench 401, the Pipe Cutting workbench 401 is equipped with multiple
Clamping device 405 for clamping the tubing being placed in placing groove 403, each clamping device 405 include being placed in Pipe Cutting
The piston rod of outwardly extending first cylinder 406 in 401 inner cavity of workbench, first cylinder 406 passes through the Pipe Cutting work
The one end for making the inner wall of platform 401 turns on first axle rotation connection L-type pressing plate 407, the L-type pressing plate 407 around second axis
One connecting rod of dynamic connection, the connecting rod are rotationally connected with Pipe Cutting workbench away from one end of L-type pressing plate 407 by third axis
On 401 inner wall, the inner wall of the L-type pressing plate 407 has cambered surface compatible with the outer surface of tubing, 407 quilt of the pressing plate
First cylinder 406 drives to support the surface of the tubing in placing groove 403, and one is additionally provided on the Pipe Cutting workbench 401
Pusher 408, the pusher 408 are used to that the tubing to be pushed away the Pipe Cutting workbench along the length direction of tubing
401 surface, the bending mechanism 6 include the bending work table 601 for accepting the tubing pushed by the pusher 408, institute
It states bending work table 601 and is equipped with tubing rest area 602, the both ends of the tubing rest area 602 have curved portion 603, tubing
The side of rest area 602 is equipped with holding block 604, and the both ends of the holding block 604 are rotatablely connected an arc panel 605, two arcs respectively
Gripping block 606 is equipped between shape plate 605, the rotation of the gripping block 606 is on the side wall of the holding block 604, the clamping
Block 606 is equipped with cambered surface compatible with the outer surface of tubing close to the side of tubing, and the side of the bending mechanism 6 is additionally provided with shifting
Mechanism 8 is planted, the transplanting mechanism 8 is equipped with the first manipulator 801, and first manipulator 801 includes one for fixing tubing
Clamping jaw, the welding mechanism 10 include be set to bending mechanism 6 deviate from 206 side of pipe installation welding bench 1001, institute
State welding bench 1001 be equipped with the first rest area 1002 and the second rest area 1003, first rest area 1002 with it is described
Second rest area 1003 is respectively used to place the welding piece of crash bar, and the side of the welding bench 1001 is equipped with transplanting mechanism
8, the transplanting mechanism 8 is equipped with the second manipulator 802 and third manipulator 803, and second manipulator 802 is used for will be through institute
It states the tubing after 6 bending of bending mechanism to have sent to welding bench 1001, the end of the third manipulator 803 is equipped with laser
Plumb joint, the spray body 12 include the spraying working platform for being set to the welding bench 1001 and deviating from 6 one end of bending mechanism
1201 and the 4th manipulator 804 on the transplanting mechanism 8, the 4th manipulator 804 is used for welded mechanism 10
The crash bar of welding is transferred on spraying working platform 1201, and the spraying working platform 1201 is equipped with clamping piece 1202, the folder
Gripping member 1202 includes mounting bracket and the clamping jaw being arranged on mounting bracket, and the clamping jaw is rotatably set on the mounting bracket, institute
The side for stating mounting bracket is equipped with Paint spray nozzle 1203 and drying equipment 1204, and the pressure resistant testing device 14 includes being set to flush coater
Structure 12 deviates from the withstand-voltage test bench 1401 of 10 side of welding mechanism, and the withstand-voltage test bench 1401 is equipped with the survey for placing crash bar
Area 1402 is tried, the top of the test section 1402 is equipped with tested cylinder 1403, and the elevating lever of the tested cylinder 1403, which is equipped with, to be used
In the briquetting for pressing crash bar surface, the tested cylinder 1403 further includes pressure gauge.
Wherein, the pusher 408 includes the strut for being set to the top of Pipe Cutting workbench 401, and the strut is equipped with the
The piston rod of two cylinders 409, second cylinder 409 is equipped with a supporting table close to the one end on 401 surface of Pipe Cutting workbench, described
Second cylinder 409 drives the supporting table to pump in the top of the Pipe Cutting workbench 401, is set in the supporting table
Have a third cylinder 4010, the piston rod of the third cylinder 4010 be used for the length direction along tubing the tubing is pushed away it is described
The surface of Pipe Cutting workbench 401.Specifically, the arc panel 605 and 604 detachable connection of the holding block, the arc
One end that plate 605 is connect with the holding block 604 be equipped with upper mounting portion 607 and lower mounting portion 608, the upper mounting portion 607 with
The lower mounting portion 608 is respectively equipped with through-hole, and the inner wall of the through-hole of the lower mounting portion 608 is equipped with notch, the bending work
A first motor is equipped in the inner cavity of platform 601, one shaft of output axis connection of the first motor, the shaft is from the bending
The inner cavity of workbench 601 sequentially passes through inner wall, the lower mounting portion 608, the holding block 604 of the bending work table 601
With the upper mounting portion 607, the shaft is keyed with the lower mounting portion 608.The first axle, the second axis with
The third axis is parallel with the direction of the feeding end of placing groove 403 to discharge end respectively, and the first axle, described
Second axis is not conllinear with the third axis.
The clamping device 405 includes interlacing to be set to four of 401 both sides of Pipe Cutting workbench, and the laser cuts light
Device is set on an adjustable for height bearing, and the rack 201 includes leg, and the lower end of the leg is equipped with strengthening portion, described
Strengthening portion includes being sheathed on the sleeve of the leg, and the bottom of the sleeve is equipped with elastic cushion.
The feeding end of the feed device 2 is equipped with an auxiliary stand, and the auxiliary stand is equipped with a V-type supporting block.Institute
The inner wall for stating pressing plate 407 has resilient rubbber cushion.The first baffle 204 and the lower face of the second baffle 205 are set respectively
It is 10mm that have has gap, the gap with the surface of conveyer belt.
Specifically, being equipped with vision inspection apparatus close to one end of laser welding head on the third manipulator 803, preferably regard
Feel detection device is infrared camera, and protective cover is equipped in laser welding head and the vision inspection apparatus, the holding block 604 with
The surface of tubing contact has protective pad.
Embodiment described above is only the preferred embodiment lifted to absolutely prove the application, the protection model of the application
It encloses without being limited thereto.Those skilled in the art on the basis of the application made by equivalent substitute or transformation, in the application
Protection domain within.The protection domain of the application is subject to claims.
Claims (10)
1. a kind of automobile anti-collision rod process equipment with welding mechanism, which is characterized in that the feed device including colliery carries tubing
The welding for carrying out the bending mechanism of bending with the pipe installation cut to the tubing, to tubing and tubing being welded
Mechanism, the feed device include rack and the conveyer belt that is arranged in rack, and the conveyer belt is set along the moving direction of tubing
There are feeding end and discharging end, is respectively equipped with the first mounting bracket and the second mounting bracket on one group of opposite side of the rack, described first
It is respectively equipped on mounting bracket and second mounting bracket to conveyor belt surface and tilts the first baffle and second baffle extended, it is described
First baffle forms the correcting channel of a correcting tubing with the second baffle on the surface of conveyer belt, and the pipe installation includes
Laser cutting device set on the split type Pipe Cutting workbench of the discharging end of feed device and set on Pipe Cutting workbench side,
The junction that the laser cuts the cutting mouth and split type Pipe Cutting workbench of electro-optical device is oppositely arranged, and is set on the Pipe Cutting workbench
Have with the channel attached placing groove of the correcting, the placing groove include close to feed device feeding end and deviate from feed device
Discharge end, a position sensor is equipped with away from one end of feed device on the Pipe Cutting workbench, on the Pipe Cutting workbench
Equipped with multiple for clamping the clamping device for being placed on the tubing in placing groove, each clamping device includes being placed in Pipe Cutting work
Make outwardly extending first cylinder in platform inner cavity, the piston rod of first cylinder passes through the inner wall of the Pipe Cutting workbench
One end is rotatablely connected a connecting rod, the company on first axle rotation connection L-type pressing plate, the L-type pressing plate around second axis
Extension bar is rotationally connected on the inner wall of Pipe Cutting workbench away from one end of L-type pressing plate by third axis, the L-type pressing plate it is interior
There is wall cambered surface compatible with the outer surface of tubing, the pressing plate to be driven by first cylinder to support the pipe in placing groove
The surface of material is additionally provided with a pusher on the Pipe Cutting workbench, and the pusher is used for will along the length direction of tubing
The tubing pushes away the surface of the Pipe Cutting workbench, and the bending mechanism is for accepting the tubing pushed by the pusher
And bending is carried out to tubing, the welding mechanism includes the welding bench for being set to bending mechanism and deviating from pipe installation side, institute
It states welding bench and is equipped with the first rest area and the second rest area, first rest area is used respectively with second rest area
It is equipped with transplanting mechanism in the side of the welding piece for placing crash bar, the welding bench, the transplanting mechanism is equipped with second
Manipulator and third manipulator, second manipulator is for having sent the tubing after the bending mechanism bending to Welder
Make on platform, the end of the third manipulator is equipped with laser welding head.
2. the automobile anti-collision rod process equipment according to claim 1 with welding mechanism, which is characterized in that the third
On manipulator vision inspection apparatus is equipped with close to one end of laser welding head.
3. the automobile anti-collision rod process equipment according to claim 2 with welding mechanism, which is characterized in that the vision
Detection device is infrared camera.
4. the automobile anti-collision rod process equipment according to claim 2 with welding mechanism, which is characterized in that the laser
Plumb joint is equipped with protective cover with the vision inspection apparatus.
5. the automobile anti-collision rod process equipment according to claim 1 with welding mechanism, which is characterized in that the clamping
Device includes four for interlacing and being set to Pipe Cutting workbench both sides.
6. the automobile anti-collision rod process equipment according to claim 1 with welding mechanism, which is characterized in that the laser
Electro-optical device is cut on an adjustable for height bearing.
7. the automobile anti-collision rod process equipment according to claim 1 with welding mechanism, which is characterized in that described first
Axis, the second axis and the third axis are parallel with the direction of the feeding end of placing groove to discharge end respectively, and
The first axle, the second axis and the third axis be not conllinear.
8. the automobile anti-collision rod process equipment according to claim 1 with welding mechanism, which is characterized in that the pressing plate
Inner wall have resilient rubbber cushion.
9. the automobile anti-collision rod process equipment according to claim 1 with welding mechanism, which is characterized in that described first
The lower face of baffle and the second baffle is respectively equipped with has gap with the surface of conveyer belt.
10. the automobile anti-collision rod process equipment according to claim 9 with welding mechanism, which is characterized in that between described
Gap is 5mm-25mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810272020.2A CN108436473A (en) | 2018-03-29 | 2018-03-29 | Automobile bumper bar processing equipment with welding mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810272020.2A CN108436473A (en) | 2018-03-29 | 2018-03-29 | Automobile bumper bar processing equipment with welding mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108436473A true CN108436473A (en) | 2018-08-24 |
Family
ID=63197747
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810272020.2A Pending CN108436473A (en) | 2018-03-29 | 2018-03-29 | Automobile bumper bar processing equipment with welding mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108436473A (en) |
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| CN106903431A (en) * | 2017-04-12 | 2017-06-30 | 上海唐立工业科技有限公司 | A kind of automobile chair frame laser welding system |
| CN207026969U (en) * | 2017-06-13 | 2018-02-23 | 宝鸡市鹏鑫金属材料有限公司 | A kind of intelligent automation straight welded pipe production line |
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