CN108436361A - A kind of crane wheel tank module group mounted welder and method - Google Patents
A kind of crane wheel tank module group mounted welder and method Download PDFInfo
- Publication number
- CN108436361A CN108436361A CN201810321722.5A CN201810321722A CN108436361A CN 108436361 A CN108436361 A CN 108436361A CN 201810321722 A CN201810321722 A CN 201810321722A CN 108436361 A CN108436361 A CN 108436361A
- Authority
- CN
- China
- Prior art keywords
- wheel
- positioning
- plate
- wheel case
- tank module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0452—Orientable fixtures
Abstract
A kind of crane wheel tank module group mounted welder of present invention offer and method, group mounted welder includes mounting platform, mounting platform is equipped with the master positioning plate for carrying out installation positioning for the flanged plate of wheel case and the positioning wheel for carrying out installation positioning for the web of wheel case, master positioning plate and the setting of the centerline collineation of positioning wheel, the both ends of positioning wheel are equipped with outer rim and inner rim, and outer rim and inner rim form annular slot compatible with the web of wheel case.When group weldering, the flanged plate of wheel case is installed as positioning datum using master positioning plate and is fixed, the web group of wheel case is welded on flanged plate using the annular slot of positioning wheel as positioning datum, the top plate on the basis of the web of wheel case and flanged plate to wheel case and side plate carry out a group weldering again, to complete the weldering of modularization group, group postwelding no longer needs to be machined, and uses master positioning plate and positioning wheel for positioning datum, and group weldering precision is high.
Description
Technical field
The present invention relates to crane fields, and in particular to a kind of crane wheel tank module group mounted welder and method.
Background technology
Wheel case is the important component of crane, whole load for carrying crane and own wt, and is passed
Wheel is passed, meanwhile, wheel case has an effect on the direction controllability of each operating mechanism, so to wheel case in lifting machining process
Stiffness by itself and construction required precision it is very high.
The existing common processing method of wheel case be structural member welding after correct shape scribing line, then using large scale equipment into
Row mechanical processing, this processing method have the following disadvantages：
1, wheel case uses flame or plasma blanking, and precision is poor, can not be accurately positioned, is easy out using Special mould
Existing larger welding deformation, influences the construction size and quality of wheel case；
2, it needs to be machined using large scale equipment after wheel case welding fabrication, it is costly；
3, the process-cycle is longer, if having batch larger production task, manufacturing procedure just at the bottleneck process of production,
Seriously constrain production.
Invention content
Technical problem to be solved by the invention is to provide a kind of liftings that can be carried out modularization to wheel case, precisely organize weldering
Locomotive wheel tank module group mounted welder.
To achieve the above object, the technical solution that the present invention takes is：A kind of crane wheel tank module group mounted welder,
Including mounting platform, mounting platform is equipped with the master positioning plate for carrying out installation positioning for the flanged plate of wheel case and is used for
The positioning wheel of installation positioning, the centerline collineation setting of master positioning plate and positioning wheel, positioning are carried out for the web of wheel case
The both ends of wheel are equipped with outer rim and inner rim, and outer rim and inner rim form annular snap compatible with the web of wheel case
Slot.
The bottom of the flanged plate of wheel case is equipped with the first positioning recess, and the bottom of master positioning plate is equipped with and the first positioning recess
It is inserted with compatible locating piece in compatible second positioning recess, the first positioning recess and the second positioning recess.
Mounting platform is equipped with two fixed plates being oppositely arranged, and positioning compatible with locating piece is formed between two fixed plates
Card slot, locating piece are plugged in locating groove.
Master positioning plate is equipped with stiffener plate corresponding with fixed Board position, and stiffener plate a side is fixed with fixed plate to be connected
It connects, another side is fixedly connected with master positioning plate.
The supporting table for being supported to positioning wheel is additionally provided on mounting platform, supporting table is mutually fitted with annular slot
Match, positioning wheel is stuck in by annular slot in supporting table.
It is additionally provided with the supporting table for being supported to positioning wheel on mounting platform, is step structure at the top of supporting table,
The bottom of outer rim and inner rim is compatible step structure.
The bottom of outer rim and inner rim is plane compatible with the top surface of supporting table.
The technical problems to be solved by the invention also reside in a kind of lifting that can be carried out modularization to wheel case, precisely organize weldering
Locomotive wheel tank module assembly welding method.
To achieve the above object, the technical solution that the present invention takes is：A kind of crane wheel tank module assembly welding method,
Include the following steps：Master positioning plate is set on mounting platform, the flanged plate of wheel case is mounted on master positioning plate；It is installing
The positioning wheel of setting and master positioning plate centerline collineation on platform, the both ends setting of positioning wheel and the web of wheel case are mutually fitted
The flanged plate of the web of wheel case and wheel case is carried out a group weldering by the annular slot matched using annular slot as positioning datum；Again with
A group weldering is carried out to the top plate and side plate of wheel case on the basis of the web and flanged plate of wheel case；Completion group is welded, and group is welded
Wheel case is removed from master positioning plate and positioning wheel.
The crane wheel tank module group mounted welder and method of the present invention, group mounted welder includes mounting platform, and installation is flat
Platform is equipped with the master positioning plate for carrying out installation positioning for the flanged plate of wheel case and the web for for wheel case carries out
The positioning wheel of positioning is installed, the centerline collineation setting of master positioning plate and positioning wheel, the both ends of positioning wheel are equipped with outside
Wheel rim and inner rim, outer rim and inner rim form annular slot compatible with the web of wheel case.When group weldering, with master positioning
Plate is that the flanged plate of wheel case is installed and fixed by positioning datum, is positioning datum by wheel case using the annular slot of positioning wheel
Web group is welded on flanged plate, then top plate on the basis of the web of wheel case and flanged plate to wheel case and side plate carry out group
Weldering, to complete the weldering of modularization group, group postwelding no longer needs to be machined, and it is fixed to use master positioning plate and positioning wheel
Position benchmark, group weldering precision are high.
Description of the drawings
Fig. 1 is the structural schematic diagram of the specific embodiment one of crane wheel tank module group mounted welder of the present invention；
Fig. 2 is one group of weldering state diagram of specific embodiment of crane wheel tank module group mounted welder of the present invention；
Fig. 3 is the front view of Fig. 1；
Fig. 4 is the left view of Fig. 3；
Fig. 5 is the vertical view of Fig. 3；
Fig. 6 is the right view of Fig. 3；
Fig. 7 is the partial enlarged view at A in Fig. 6.
Specific implementation mode
The invention will be further described below in conjunction with the accompanying drawings.
The specific embodiment one of the crane wheel tank module group mounted welder of the present invention, as shown in Fig. 1 to Fig. 7, packet
Include mounting platform 1, mounting platform 1 be equipped with master positioning plate 2 for carrying out installation positioning for the flanged plate 41 of wheel case 4 and
Positioning wheel 3 for carrying out installation positioning for the web 42 of wheel case 4, the centerline collineation of master positioning plate 2 and positioning wheel 3
The both ends of setting, positioning wheel 3 are equipped with outer rim 31 and inner rim 32, and outer rim 31 and inner rim 32 are formed and wheel case 4
42 compatible annular slot of web.
The bottom of the flanged plate 41 of wheel case 4 is equipped with the first positioning recess, and the bottom of master positioning plate 2 is equipped with and the first positioning
Compatible second positioning recess of recess is inserted with compatible locating piece 5 in the first positioning recess and the second positioning recess, then
When the flanged plate 41 of wheel case 4 is mounted on master positioning plate 2, locating piece 5 carries out auxiliary positioning as positioning datum.
Mounting platform 1 is equipped with two fixed plates 6 being oppositely arranged, and is formed between two fixed plates 6 compatible with locating piece 5
Locating groove, locating piece 5 are plugged in locating groove, and card slot can fix locating piece 5, to ensure that locating piece 5 is made
For the precision of positioning datum.
Master positioning plate 2 is equipped with stiffener plate 7 corresponding with fixed Board position, stiffener plate, 7 a sides and fixed plate 6
It is fixedly connected, another side is fixedly connected with master positioning plate 2, and crossbeam 8 is also associated between two stiffener plates 7, and reinforcing rib is arranged
Plate 7, it is ensured that the installation accuracy of master positioning plate 2 carries out installation fixation so as to the flanged plate 41 of wheel case 4.
The supporting table 9 for being supported to positioning wheel 3 is additionally provided on mounting platform 1,9 top of supporting table is Step-edge Junction
The bottom of structure, outer rim 31 and inner rim 32 be compatible step structure, in order to positioning wheel 3 be stuck in two supporting tables 9 it
Between, the bottom of outer rim 31 and inner rim 32 is plane compatible with the top surface of supporting table 9, can increase positioning wheel 3 and be stuck in
Stability between two supporting tables 9.
When group weldering, using following steps：To be positioning datum with master positioning plate 2 and locating piece 5, by the flange of wheel case 4
Plate 41 is mounted on master positioning plate；It is fixed with the annular slot that the outer rim 31 at the both ends of positioning wheel 3 and inner rim 32 are formed
The flanged plate 41 of the web 42 of wheel case 4 and wheel case 4 is carried out a group weldering by position benchmark；Again with the web 42 and flange of wheel case 4
A group weldering is carried out to the top plate 43 of wheel case 4 and side plate 44 on the basis of plate 41；Completion group is welded, and the wheel case 4 that group is welded is from master
It is removed in positioning plate 2 and positioning wheel 3.
The specific embodiment two of the crane wheel tank module group mounted welder of the present invention, and the difference of embodiment one exist
In supporting table 9 is adapted with the annular slot that the outer rim 31 at the both ends of positioning wheel 3 and inner rim 32 are formed, positioning wheel 3
It is stuck in supporting table 9 by annular slot, is arranged using the above structure, simplify the clamping knot of supporting table 9 and positioning wheel 3
Structure is convenient for mounting and dismounting.
The specific embodiment one of the crane wheel tank module assembly welding method of the present invention, and crane wheel tank module
Group weldering step is consistent in the specific embodiment one of change group mounted welder, and details are not described herein again.
What is finally illustrated is：The above examples are only used to illustrate the technical scheme of the present invention and are not limiting, this field is common
Other modifications or equivalent replacement that technical staff makes technical scheme of the present invention, without departing from technical solution of the present invention
Spirit and scope, be intended to be within the scope of the claims of the invention.
Claims (8)
1. a kind of crane wheel tank module group mounted welder, which is characterized in that including mounting platform, mounting platform, which is equipped with, to be used
The master positioning plate of installation positioning is carried out in the flanged plate for wheel case and for carrying out installation positioning for the web of wheel case
The centerline collineation of positioning wheel, master positioning plate and positioning wheel is arranged, and the both ends of positioning wheel are equipped with outer rim and lubrication groove
Edge, outer rim and inner rim form annular slot compatible with the web of wheel case.
2. crane wheel tank module group mounted welder according to claim 1, which is characterized in that the flanged plate of wheel case
Bottom be equipped with the first positioning recess, the bottom of master positioning plate is equipped with the second positioning recess compatible with the first positioning recess,
It is inserted with compatible locating piece in first positioning recess and the second positioning recess.
3. crane wheel tank module group mounted welder according to claim 2, which is characterized in that mounting platform is equipped with
Two fixed plates being oppositely arranged, form locating groove compatible with locating piece between two fixed plates, and locating piece is plugged in positioning
In card slot.
4. crane wheel tank module group mounted welder according to claim 3, which is characterized in that master positioning plate is equipped with
Stiffener plate corresponding with fixed Board position, stiffener plate a side are fixedly connected with fixed plate, another side and master positioning plate
It is fixedly connected.
5. crane wheel tank module group mounted welder according to claim 1, which is characterized in that also set on mounting platform
It is useful for the supporting table being supported to positioning wheel, supporting table is adapted with annular slot, and positioning wheel passes through annular slot
It is stuck in supporting table.
6. crane wheel tank module group mounted welder according to claim 1, which is characterized in that also set on mounting platform
It is useful for the supporting table being supported to positioning wheel, is step structure at the top of supporting table, the bottom of outer rim and inner rim is
Compatible step structure.
7. crane wheel tank module group mounted welder according to claim 6, which is characterized in that outer rim and inner rim
Bottom be plane compatible with the top surface of supporting table.
8. a kind of crane wheel tank module assembly welding method, which is characterized in that include the following steps：It is arranged on mounting platform
The flanged plate of wheel case is mounted on master positioning plate by master positioning plate；Setting and master positioning plate center line are total on mounting platform
Annular slot compatible with the web of wheel case is arranged in the both ends of the positioning wheel of line, positioning wheel, is fixed with annular slot
The flanged plate of the web of wheel case and wheel case is carried out a group weldering by position benchmark；It is right on the basis of the web of wheel case and flanged plate again
The top plate and side plate of wheel case carry out a group weldering；Completion group is welded, and the wheel case that group is welded is from master positioning plate and positioning wheel
It removes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810321722.5A CN108436361B (en) | 2018-04-11 | 2018-04-11 | Modularized assembly welding tool and method for wheel boxes of crane locomotives |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810321722.5A CN108436361B (en) | 2018-04-11 | 2018-04-11 | Modularized assembly welding tool and method for wheel boxes of crane locomotives |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108436361A true CN108436361A (en) | 2018-08-24 |
| CN108436361B CN108436361B (en) | 2023-10-20 |
Family
ID=63199302
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810321722.5A Active CN108436361B (en) | 2018-04-11 | 2018-04-11 | Modularized assembly welding tool and method for wheel boxes of crane locomotives |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108436361B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112548460A (en) * | 2020-12-18 | 2021-03-26 | 遂宁云内动力机械制造有限公司 | Container assembly welding assembly platform and container assembly welding method |
Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20090126422A (en) * | 2008-06-04 | 2009-12-09 | 이광래 | The welding jig for a crane-boom |
| CN102133751A (en) * | 2010-01-22 | 2011-07-27 | 中国北车集团大同电力机车有限责任公司 | Turnover tool for gearbox |
| CN202622266U (en) * | 2012-07-02 | 2012-12-26 | 中国北车集团大同电力机车有限责任公司 | Welding tool |
| CN203045224U (en) * | 2013-01-08 | 2013-07-10 | 株洲联诚集团有限责任公司 | Transformer oil tank welding forming device used for motor train unit |
| EP2818273A1 (en) * | 2013-06-26 | 2014-12-31 | Günes Pili Ltd Sti | Welding table |
| CN204209332U (en) * | 2014-10-28 | 2015-03-18 | 长沙众城机械有限公司 | A kind of garbage truck large case assembly welding frock |
| CN204823771U (en) * | 2015-08-26 | 2015-12-02 | 河南东起机械有限公司 | Fixing device of wheel group |
| CN204997286U (en) * | 2015-10-10 | 2016-01-27 | 常州市大千机械制造有限公司 | Gear box welding frock |
| CN105312798A (en) * | 2015-01-30 | 2016-02-10 | 贵州天凌高数控装备有限公司 | Steel structure numerical control assembly center |
| DE202016003702U1 (en) * | 2016-06-13 | 2016-06-29 | Kemal Arslan | welder |
| CN106002034A (en) * | 2016-05-30 | 2016-10-12 | 安徽昌永得机械有限公司 | Overlap welding tool suitable for middle supporting assembly of front frame of hoisting driving wheel type crane |
| CN207057938U (en) * | 2017-08-14 | 2018-03-02 | 常州伟泰科技股份有限公司 | A kind of welding tooling of direct current power box |
| CN207104167U (en) * | 2017-07-17 | 2018-03-16 | 南京中车浦镇城轨车辆有限责任公司 | A kind of EMUs water tank frid group mounted welder |
| CN208262164U (en) * | 2018-04-11 | 2018-12-21 | 河南卫华重型机械股份有限公司 | A kind of crane wheel tank module group mounted welder |
-
2018
- 2018-04-11 CN CN201810321722.5A patent/CN108436361B/en active Active
Patent Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20090126422A (en) * | 2008-06-04 | 2009-12-09 | 이광래 | The welding jig for a crane-boom |
| CN102133751A (en) * | 2010-01-22 | 2011-07-27 | 中国北车集团大同电力机车有限责任公司 | Turnover tool for gearbox |
| CN202622266U (en) * | 2012-07-02 | 2012-12-26 | 中国北车集团大同电力机车有限责任公司 | Welding tool |
| CN203045224U (en) * | 2013-01-08 | 2013-07-10 | 株洲联诚集团有限责任公司 | Transformer oil tank welding forming device used for motor train unit |
| EP2818273A1 (en) * | 2013-06-26 | 2014-12-31 | Günes Pili Ltd Sti | Welding table |
| CN204209332U (en) * | 2014-10-28 | 2015-03-18 | 长沙众城机械有限公司 | A kind of garbage truck large case assembly welding frock |
| CN105312798A (en) * | 2015-01-30 | 2016-02-10 | 贵州天凌高数控装备有限公司 | Steel structure numerical control assembly center |
| CN204823771U (en) * | 2015-08-26 | 2015-12-02 | 河南东起机械有限公司 | Fixing device of wheel group |
| CN204997286U (en) * | 2015-10-10 | 2016-01-27 | 常州市大千机械制造有限公司 | Gear box welding frock |
| CN106002034A (en) * | 2016-05-30 | 2016-10-12 | 安徽昌永得机械有限公司 | Overlap welding tool suitable for middle supporting assembly of front frame of hoisting driving wheel type crane |
| DE202016003702U1 (en) * | 2016-06-13 | 2016-06-29 | Kemal Arslan | welder |
| CN207104167U (en) * | 2017-07-17 | 2018-03-16 | 南京中车浦镇城轨车辆有限责任公司 | A kind of EMUs water tank frid group mounted welder |
| CN207057938U (en) * | 2017-08-14 | 2018-03-02 | 常州伟泰科技股份有限公司 | A kind of welding tooling of direct current power box |
| CN208262164U (en) * | 2018-04-11 | 2018-12-21 | 河南卫华重型机械股份有限公司 | A kind of crane wheel tank module group mounted welder |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112548460A (en) * | 2020-12-18 | 2021-03-26 | 遂宁云内动力机械制造有限公司 | Container assembly welding assembly platform and container assembly welding method |
| CN112548460B (en) * | 2020-12-18 | 2022-04-15 | 遂宁云内动力机械制造有限公司 | Container assembly welding assembly platform and container assembly welding method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108436361B (en) | 2023-10-20 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201371333Y (en) | Assembling tool for underframe of electrical locomotive | |
| EP3718836A1 (en) | Localization mechanism and battery-swapping mechanism | |
| CN105155497A (en) | Self-elevating type hoisting platform lifting device and manufacturing process thereof | |
| CN108436361A (en) | A kind of crane wheel tank module group mounted welder and method | |
| CN208262164U (en) | A kind of crane wheel tank module group mounted welder | |
| KR102479683B1 (en) | A system for combining axis and wheel of train by press type | |
| KR102479682B1 (en) | A system for combining axis and wheel of train by press type | |
| CN203794310U (en) | Indraft unfolding device and presswork detection equipment provided with indraft unfolding device | |
| CN205009202U (en) | Ruling tool | |
| CN211162450U (en) | Workbench for large-breadth laser cutting machine | |
| CN103042332A (en) | Tool for welding roller shaft and vertical plate of forklift column plate | |
| CN108189634B (en) | High-precision front plate spring support and machining method thereof | |
| CN211889672U (en) | Auxiliary support for machining vehicle body | |
| CN210163017U (en) | Welding wheel box frame of convenient installation | |
| CN214077612U (en) | Skylight glass gluing station robot tool | |
| CN103949826B (en) | Hopper base welding positioning tool | |
| CN204913172U (en) | Membrane work piece welding set | |
| CN109466010A (en) | Upper positioning fast-module-packaging EPS molding machine | |
| CN213795132U (en) | Floating withdrawal device of horizontal wheel set decomposition machine | |
| CN205217786U (en) | Shielding case upper cover blanking -punching die | |
| CN211991813U (en) | Three-axis platform equipment suitable for multi-axis machining | |
| CN215771369U (en) | Battery mounting bracket | |
| CN203918565U (en) | A kind of coupler knuckle of car coupler of railway freight car boring jig | |
| CN213497847U (en) | Quick accurate location frock of wind direction support milling | |
| CN220388428U (en) | Steel structure three-dimensional reference working platform |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |