CN108435975A - A kind of cable straightening device - Google Patents
A kind of cable straightening device Download PDFInfo
- Publication number
- CN108435975A CN108435975A CN201810413393.7A CN201810413393A CN108435975A CN 108435975 A CN108435975 A CN 108435975A CN 201810413393 A CN201810413393 A CN 201810413393A CN 108435975 A CN108435975 A CN 108435975A
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- CN
- China
- Prior art keywords
- heating
- module
- cable
- rolling wheel
- fixed
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/041—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses a kind of cable straightening devices, including pre-heating module, cleaning module, heating module, squeeze module, stretch winding module, each module is connected with peripheral control unit, pre-heating module, cleaning module, heating module and extruding module are installed on workbench, workbench includes stationary work-table and movable table, it is connected by hydraulic cylinder between stationary work-table and movable table, the fueller of hydraulic cylinder is connected with controller, cable to be straightened is by preheating, surface cleaning, heating, after extruding, curling is received on spiral idler wheel.Straightening device of the present invention is using first heating and softening cable, by the way of surface cleaning, cable is set not occur to damage during being stretched and stretching or be broken, straightening effect is good, the service life of cable is also extended after being cleaned to cable surface, cable after stretching can be used at once, also it can store up for a long time, practicability is high.
Description
Technical field
The present invention relates to cable process equipments, and in particular to a kind of cable straightening device.
Background technology
Power cable is the medium for being used for transmission and distributing electric energy, is sent out with the urban development and industry of China's modernization
Exhibition, the not similar shape such as Urban Underground power grid, the introducing in power station and lead line, the power supply of industrial and mining enterprises and submarine transmission network
The electric system of formula is developed year by year, as indispensable transmission of electricity medium, use of the cable in various electric system
Measure it is increasing, during use, thinner cable by be repeatedly bent wiring after be easy to tangle together, more slightly
Cable be although not easy to wind mutually, but also be difficult to then return to the state stretched after bending, not only influence it is beautiful, more
Even being continuing with for cable is influenced whether, so needing a kind of cable straightening device.
The principle that existing cable straightening device is stretched using machinery, for harder cable, if directly using machinery
Formula stretches mode, not only cannot stretch cable completely, is also easy to cause damage even can cause its fracture on cable.
Invention content
In order to overcome in the prior art cable bend influences to use, not beautiful enough, cable straightening device straightening effect is bad,
The defects of easily causing damage to cable, the present invention provide a kind of cable straightening device, using first cable is heated and softened, table
The clean mode in face makes cable not occur to damage during being stretched and stretching or be broken, and straightening effect is good, to cable
Surface cleaned the service life for also extending cable, the cable after stretching can be used at once, can also be stored up for a long time.
The technical solution adopted by the present invention to solve the technical problems is：A kind of cable straightening device, including pre-add hot-die
Block, heating module, squeezes module, stretches winding module cleaning module, pre-heating module, cleaning module, heating module, extruding
Module, stretch winding module be connected with peripheral control unit, the pre-heating module, cleaning module, heating module and extrusion die
Block is respectively mounted on the table, and the workbench includes stationary work-table and movable table, stationary work-table and active operation
It is connected by hydraulic cylinder between platform, the cylinder body lower end of hydraulic cylinder is fixedly connected with cylinder body fixed block, and cylinder body fixed block is fixed
On stationary work-table, the piston rod upper end of hydraulic cylinder is fixedly connected with piston rod fixed block, and piston rod fixed block is fixed on
On movable table；The pre-heating module includes pre-add hot-rolling and preheating roller support, and the preheating roller support is fixed on
On workbench；The cleaning module includes liquid bath, pressure roller, pressure roller mounting plate, pressure roller piston rod, and it is clear to fill cable in the liquid bath
Clean dose, the pressure roller piston rod is structure as a whole with pressure roller mounting plate, is arranged between the movable table and pressure roller piston rod
There are gas chamber, the upper end of gas chamber to be provided with air intake, air intake is connected with feeder, the feeder and external controller
It is connected；The heating module includes heating roller and heating roller support, and heating roller support is fixed on workbench；The extruding module
Including the first rolling wheel, the second rolling wheel, the first rolling wheel sets up opposite two groups separately, vertical by portable stanchion and fixed pillar
It is set between stationary work-table and movable table, is connected by movable spring between portable stanchion and the first rolling wheel, Gu
Determine to be connected by fixed spring between pillar and the first rolling wheel, the second rolling wheel sets up opposite two groups, installation direction and separately
The installation direction of one rolling wheel is vertical, and the second rolling wheel is separately mounted to stationary work-table and activity by the second rolling wheel support
On workbench, and it can stretch in movable table and stationary work-table；The winding module that stretches includes spiral idler wheel and electricity
Machine, the spiral idler wheel are made of spiral roller bearing and spiral idler wheel side plate, and spiral roller bearing is connected with the output shaft of motor, the volume
Strain gauge transducer is pasted in line roller surface, the motor and strain gauge transducer are connected with peripheral control unit.
A kind of above-mentioned cable straightening device, the hydraulic cylinder have 4, and fuel feeding, 4 liquid are synchronized by a fueller
The charge oil pressure of compressing cylinder remains synchronous, and the fueller of hydraulic cylinder is connected with external controller.
A kind of above-mentioned cable straightening device, a total of 6 of the pre-add hot-rolling are divided into two groups opposing upper and lower, and two
Group pre-add hot-rolling is mounted on by preheating roller support on stationary work-table and movable table respectively, the heating side of pre-add hot-rolling
Formula be Resistant heating or electromagnetic wave heating, setting can heating temperature be 15-25 DEG C.
A kind of above-mentioned cable straightening device, a total of 8 of the heating roller are divided into two groups opposing upper and lower, two groups
Heating roller is mounted on by heating roller support on stationary work-table and movable table respectively, and the mode of heating of heating roller is resistance
Silk heating or electromagnetic wave heating, setting can heating temperature be 30-50 DEG C.
A kind of above-mentioned cable straightening device is provided with the slot I moved for portable stanchion on the movable table, corresponding
, the slot II for fixed pillar movement is provided on the stationary work-table, portable stanchion upper end is arranged with fixed lower rod end
Have and can be opposite along slot I and slot II or moves backwards with II matched sliding block of slot I and slot, two idler wheels, portable stanchion upper end
Sliding block can move up and down in slot I.
A kind of above-mentioned cable straightening device is provided with cable tank, the surface of cable tank on first rolling wheel
On be provided with anti-skid washer；It is provided with cable tank on second rolling wheel, non-slip mat is provided on the surface of cable tank
Circle.
The invention has the advantages that cable straightening device setting pre-heating module of the present invention, cleaning module, heated mould
Block squeezes module, stretches winding module, reasonable in design, and each module controls work by peripheral control unit, wherein stretches
It winds in module, the strain gauge transducer on spiral idler wheel is by testing the opplied moment suffered by spiral roller bearing, to controller reality
When feedback cable stressing conditions, controller adjusts the working condition of each module according to feedback signal, realizes intelligence in real time
Work, in addition to this, cable straightening device of the present invention makes electricity using first being heated and softened to cable, by the way of surface cleaning
Cable will not occur to damage or is broken during being stretched and stretching, and straightening effect is good, cleans, goes to the surface of cable
In addition to the pollutant being adhered on cable jacket surface, cable is protected, extends the service life of cable, the electricity after stretching
Cable can be used at once, can also be stored up for a long time.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is schematic diagram of the present invention；
Fig. 2 is the schematic diagram of left view of the present invention；
Fig. 3 is the schematic diagram of central cross-sectional view of the present invention；
Fig. 4 is the schematic diagram of sectional view in the course of work of the present invention；
Fig. 5 is the schematic diagram of the first rolling wheel sectional view.
1. second rolling wheel support in figure, 2. second rolling wheels, 3. cylinder body fixed blocks, 4. first rolling wheels, 5. preheatings
Roller, 6. heating roller supports, 7. pressure rollers, 8. pressure roller mounting plates, 9. heating rollers, 10. heating roller supports, 11. piston rods, 12. pistons
Bar fixed block, 13. cylinder bodies, 14. movable tables, 15. stationary work-tables, 16. spiral idler wheels, 1601. spiral roller bearings, 1602.
Spiral idler wheel side plate, 17. pressure roller piston rods, 18. air intakes, 19. gas chambers, 20. liquid baths, 21. cable detergents, 22. cables,
23. portable stanchion, 24. movable springs, 25. cable tanks, 26. anti-skid washers, 27. fixed springs, 28. fix pillar.
Specific implementation mode
To make those skilled in the art be better understood from technical scheme of the present invention, below in conjunction with the accompanying drawings and specific embodiment party
Formula elaborates to the present invention, and attached drawing is only as the schematic diagram for explaining technical solution of the present invention, not as the technology of the present invention side
The limitation of case.
A kind of cable straightening device, including pre-heating module, cleaning module, heating module, squeeze module, stretch winding mould
Block, pre-heating module, cleaning module, heating module, squeeze module, stretch winding module be connected with peripheral control unit, it is described
Pre-heating module, cleaning module, heating module and extruding module are installed on workbench, and the workbench includes fixed work
Platform 15 and movable table 14, are connected between stationary work-table 15 and movable table 14 by hydraulic cylinder, hydraulic cylinder
13 lower end of cylinder body is fixedly connected with cylinder body fixed block 3, and cylinder body fixed block 3 is fixed on stationary work-table 15, the work of hydraulic cylinder
11 upper end of stopper rod is fixedly connected with piston rod fixed block 12, and piston rod fixed block 12 is fixed on movable table 14；It is described pre-
Heating module includes pre-add hot-rolling 5 and preheating roller support 6, and the preheating roller support 6 is fixed on the table；The cleaning
Module includes liquid bath 20, pressure roller 7, pressure roller mounting plate 8, pressure roller piston rod 17, and cable detergent 21, institute are filled in the liquid bath 20
It states pressure roller piston rod 17 to be structure as a whole with pressure roller mounting plate 8, be arranged between the movable table 14 and pressure roller piston rod 17
There are gas chamber 19, the upper end of gas chamber 19 to be provided with air intake 18, air intake 18 is connected with feeder, the feeder and outside
Controller be connected；The heating module includes heating roller 9 and heating roller support 10, and heating roller support 10 is fixed on workbench
On；The extruding module includes the first rolling wheel 4, the second rolling wheel 2, and the first rolling wheel 4 sets up opposite two groups separately, passes through activity
Pillar 23 and fixed pillar 28 are vertically arranged between stationary work-table 15 and movable table 14；As shown in figure 5, portable stanchion
23 and first are connected by movable spring 24 between rolling wheel 4, pass through fixed spring between 28 and first rolling wheel 4 of fixed pillar
27 are connected, and the second rolling wheel 2 sets up opposite two groups separately, and installation direction is vertical with the installation direction of the first rolling wheel 4, the second rolling
Wheel 2 is separately mounted to by the second rolling wheel support 1 on stationary work-table 15 and movable table 14, and can be in movable table
14 and stationary work-table 15 in stretch；The winding module that stretches includes spiral idler wheel 16 and motor, the spiral idler wheel 16 by
Spiral roller bearing 1601 and spiral idler wheel side plate 1602 are constituted, and spiral roller bearing 1601 is connected with the output shaft of motor, the spiral rolling
Strain gauge transducer is pasted on 1601 surface of axis, the motor and strain gauge transducer are connected with peripheral control unit.
Further, the hydraulic cylinder has 4, and fuel feeding is synchronized by fueller, 4 hydraulic cylinders for oil pressure
Power remains synchronous, and the fueller of hydraulic cylinder is connected with external controller.
Further, the pre-add hot-rolling 5 a total of 6 are divided into two groups opposing upper and lower, and two groups of pre-add hot-rollings 5 divide
It is not mounted on stationary work-table 15 and movable table 14 by preheating roller support 6, the mode of heating of pre-add hot-rolling 5 is electricity
Silk heating is hindered, setting heating temperature is 25 DEG C.
Further, the heating roller 9 a total of 8 are divided into two groups opposing upper and lower, and two groups of heating rollers 9 lead to respectively
Heating roller support 10 is crossed on stationary work-table 15 and movable table 14, the mode of heating of heating roller 9 adds for resistance wire
The heating temperature of heat, setting is 45 DEG C.
Further, the slot I moved for portable stanchion 23 is provided on the movable table 14, it is corresponding, it is described solid
Determine to be provided with the slot II moved for fixed pillar 28 on workbench 15,23 upper end of portable stanchion is provided with 28 lower end of fixed pillar
With II matched sliding block of slot I and slot, two idler wheels can be opposite along slot I and slot II or move backwards, 23 upper end of portable stanchion
Sliding block can move up and down in slot I.
Further, it is provided with cable tank 25 on first rolling wheel 4, is provided on the surface of cable tank 25 anti-
Skidding circle 26；It is provided with cable tank 25 on second rolling wheel 2, anti-skid washer is provided on the surface of cable tank 25
26, formed between opposite rolling wheel can accommodate cable 22 by cavity, anti-skid washer 26 prevent cable 22 and rolling wheel it
Between slide.
When the present invention works, cable 22 is delivered between pre-add hot-rolling 5 and heats by outside conveyor, then by machine
Tool hand pulls cable 22, and cable 22 to be straightened is sequentially passed through 7 lower section of pressure roller, heating roller 9, the rolling of the first rolling wheel 4, second
Wheel 2, then, the end of cable 22 is fixed on spiral idler wheel 16, is controlled hydraulic cylinder by external controller, is made activity
Workbench 14 moves downward, until pre-add hot-rolling 5, heating roller 9 and the second rolling wheel 2 can contact and extruded cable 22, controller
It controls the first rolling wheel 4 to move toward one another, until simultaneously extruded cable 22 can be contacted, external controller is by feeder to gas chamber
19 gas supply, high pressure gas push pressure roller piston rod 17 to move downward, with dynamic pressure roller 7 that the cable in the immersion liquid bath 20 of cable 22 is clear
In clean dose 21, peripheral control unit control pre-add hot-rolling 5 and heating roller 9 are heated, and cable 22 is made to become soft, controller control
The motor work being connected with spiral roller bearing 1601, cable 22, can be to spiral roller bearing during being crimped on spiral roller bearing 1601
1601 act torque, and strain gauge transducer adjusts the output power of motor according to the opplied moment of generation and squeezes in module
The operating distance of 2 extruded cable 22 of first rolling wheel 4 and the second rolling wheel so that the cable 22 after heating is easier to be straightened,
It squeezes module to squeeze cable 22, keeps the shape of cable 22 more regular, the cable 22 for heating softness passes through detergent
After cleaning and squeezing, shape more rounding, surface is cleaner, and cable 22 is crimped after being straightened and is received on spiral idler wheel 16.
Above example is only exemplary embodiment of the present invention, is not used in the limitation present invention, protection scope of the present invention
It is defined by the claims.Those skilled in the art can within the spirit and scope of the present invention make respectively the present invention
Kind modification or equivalent replacement, this modification or equivalent replacement also should be regarded as being within the scope of the present invention.
Claims (6)
1. a kind of cable straightening device, including pre-heating module, cleaning module, heating module, squeezes module, stretches winding mould
Block, pre-heating module, cleaning module, heating module, squeeze module, stretch winding module be connected with peripheral control unit, spy
Sign is that the pre-heating module, cleaning module, heating module and extruding module are installed on workbench, the workbench
Including stationary work-table (15) and movable table (14), pass through hydraulic pressure between stationary work-table (15) and movable table (14)
Oil cylinder connects, and cylinder body (13) lower end of hydraulic cylinder is fixedly connected with cylinder body fixed block (3), and cylinder body fixed block (3) is fixed on
Determine on workbench (15), piston rod (11) upper end of hydraulic cylinder is fixedly connected with piston rod fixed block (12), and piston rod is fixed
Block (12) is fixed on movable table (14)；The pre-heating module include pre-add hot-rolling (5) and preheating roller support (6),
The preheating roller support (6) is fixed on the table；The cleaning module includes liquid bath (20), pressure roller (7), pressure roller mounting plate
(8), pressure roller piston rod (17), the liquid bath (20) is interior to fill cable detergent (21), the pressure roller piston rod (17) and pressure roller
Mounting plate (8) is structure as a whole, and gas chamber (19), gas chamber are provided between the movable table (14) and pressure roller piston rod (17)
(19) upper end is provided with air intake (18), and air intake (18) is connected with feeder, the feeder and external control
Device is connected；The heating module includes heating roller (9) and heating roller support (10), and heating roller support (10) is fixed on workbench
On；The extruding module includes the first rolling wheel (4), the second rolling wheel (2), and the first rolling wheel (4) sets up opposite two groups separately, is led to
It crosses portable stanchion (23) and fixed pillar (28) is vertically arranged between stationary work-table (15) and movable table (14), activity
Connect by movable spring (24) between pillar (23) and the first rolling wheel (4), fixed pillar (28) and the first rolling wheel (4) it
Between be connected by fixed spring (27), the second rolling wheel (2) sets up opposite two groups separately, installation direction and the first rolling wheel (4)
Installation direction is vertical, and the second rolling wheel (2) is separately mounted to stationary work-table (15) and activity by the second rolling wheel support (1)
On workbench (14), and it can stretch in movable table (14) and stationary work-table (15)；It is described stretch winding module include
Spiral idler wheel (16) and motor, the spiral idler wheel (16) are made of spiral roller bearing (1601) and spiral idler wheel side plate (1602),
Spiral roller bearing (1601) is connected with the output shaft of motor, and strain gauge transducer is pasted on spiral roller bearing (1601) surface,
The motor and strain gauge transducer are connected with peripheral control unit.
2. a kind of cable straightening device according to claim 1, which is characterized in that the hydraulic cylinder has 4, by one
Fueller synchronizes fuel feeding, and the charge oil pressure of 4 hydraulic cylinders remains synchronous, fueller and the outside of hydraulic cylinder
Controller is connected.
3. a kind of cable straightening device according to claim 1, which is characterized in that the pre-add hot-rolling (5) a total of 6
It is a, two groups opposing upper and lower are divided into, two groups of pre-add hot-rollings (5) are mounted on fixed work by preheating roller support (6) respectively
On platform (15) and movable table (14), the mode of heating of pre-add hot-rolling (5) is Resistant heating or electromagnetic wave heating, and setting can
Heating temperature is 15-25 DEG C.
4. a kind of cable straightening device according to claim 1, which is characterized in that a total of 8 of the heating roller (9),
Two groups opposing upper and lower are divided into, two groups of heating rollers (9) are mounted on stationary work-table (15) by heating roller support (10) respectively
On movable table (14), the mode of heating of heating roller (9) is Resistant heating or electromagnetic wave heating, and setting can heating temperature
It is 30-50 DEG C.
5. a kind of cable straightening device according to claim 1, which is characterized in that be arranged on the movable table (14)
There is the slot I for portable stanchion (23) movement, be provided on the stationary work-table (15) for the mobile slot II of fixed pillar (28),
Portable stanchion (23) upper end and fixed pillar (28) lower end be provided with II matched sliding block of slot I and slot, two idler wheels can edge
Relatively or backwards to moving, the sliding block of portable stanchion (23) upper end can move up and down in slot I for slot I and slot II.
6. a kind of cable straightening device according to claim 1, which is characterized in that be arranged on first rolling wheel (4)
There is cable tank (25), anti-skid washer (26) is provided on the surface of cable tank (25)；It is arranged on second rolling wheel (2)
There is cable tank (25), anti-skid washer (26) is provided on the surface of cable tank (25).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810413393.7A CN108435975A (en) | 2018-05-03 | 2018-05-03 | A kind of cable straightening device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810413393.7A CN108435975A (en) | 2018-05-03 | 2018-05-03 | A kind of cable straightening device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108435975A true CN108435975A (en) | 2018-08-24 |
Family
ID=63202649
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810413393.7A Pending CN108435975A (en) | 2018-05-03 | 2018-05-03 | A kind of cable straightening device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108435975A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110496925A (en) * | 2019-09-04 | 2019-11-26 | 姜晔 | A kind of outer cladding PE cable is with being straightened equipment |
| CN110654913A (en) * | 2019-09-12 | 2020-01-07 | 王军 | Device for straightening rubber water stop by rotating |
| CN111391281A (en) * | 2020-04-10 | 2020-07-10 | 陈龙 | Power supply cable traction connecting device of construction machinery |
| CN112338108A (en) * | 2020-09-30 | 2021-02-09 | 张家港市汇琨精密钣金有限公司 | Wire harness processing all-in-one machine |
| CN113258398A (en) * | 2021-05-10 | 2021-08-13 | 东莞市新波特电气有限公司 | Double-straightening assembly of full-automatic waterproof bolt penetrating crimping machine |
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| CN107377616A (en) * | 2017-09-05 | 2017-11-24 | 苏州琼泽精密机械科技有限公司 | A kind of copper strips processing and forming all-in-one of low stain |
| CN107716786A (en) * | 2017-10-28 | 2018-02-23 | 张晓双 | A kind of cable straightening device |
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| CN101440497A (en) * | 2008-12-26 | 2009-05-27 | 桂林电器科学研究所 | Cleaning and drying production line for sheet metal strip |
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| CN110496925A (en) * | 2019-09-04 | 2019-11-26 | 姜晔 | A kind of outer cladding PE cable is with being straightened equipment |
| CN110496925B (en) * | 2019-09-04 | 2020-11-27 | 墙煌新材料股份有限公司 | Straightening equipment for externally-coated polyethylene cable |
| CN110654913A (en) * | 2019-09-12 | 2020-01-07 | 王军 | Device for straightening rubber water stop by rotating |
| CN111391281A (en) * | 2020-04-10 | 2020-07-10 | 陈龙 | Power supply cable traction connecting device of construction machinery |
| CN112338108A (en) * | 2020-09-30 | 2021-02-09 | 张家港市汇琨精密钣金有限公司 | Wire harness processing all-in-one machine |
| CN113258398A (en) * | 2021-05-10 | 2021-08-13 | 东莞市新波特电气有限公司 | Double-straightening assembly of full-automatic waterproof bolt penetrating crimping machine |
| CN113258398B (en) * | 2021-05-10 | 2022-07-08 | 东莞市新波特电气有限公司 | Double-straightening assembly of full-automatic waterproof bolt penetrating crimping machine |
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