CN108435716B - Scrap removing device for sponge foam production - Google Patents
Scrap removing device for sponge foam production Download PDFInfo
- Publication number
- CN108435716B CN108435716B CN201810247963.XA CN201810247963A CN108435716B CN 108435716 B CN108435716 B CN 108435716B CN 201810247963 A CN201810247963 A CN 201810247963A CN 108435716 B CN108435716 B CN 108435716B
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- Prior art keywords
- sponge foam
- groove
- piston
- foam production
- beating
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- 239000006260 foam Substances 0.000 title claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 238000010009 beating Methods 0.000 claims abstract description 41
- 239000000463 material Substances 0.000 claims abstract description 33
- 238000001179 sorption measurement Methods 0.000 claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 25
- 239000007788 liquid Substances 0.000 claims abstract description 21
- 238000004140 cleaning Methods 0.000 claims description 14
- 238000010521 absorption reaction Methods 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 6
- 230000009471 action Effects 0.000 description 6
- 230000006872 improvement Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 206010040844 Skin exfoliation Diseases 0.000 description 3
- 230000035618 desquamation Effects 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 239000000779 smoke Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 230000004584 weight gain Effects 0.000 description 2
- 235000019786 weight gain Nutrition 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003020 moisturizing effect Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/02—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/06—Spray cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/50—Cleaning by methods involving the use of tools involving cleaning of the cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B6/00—Cleaning by electrostatic means
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Cleaning In General (AREA)
- Electrostatic Spraying Apparatus (AREA)
Abstract
The invention discloses a sponge foam processing device in the field of sponge foam processing, which comprises a conveying belt, a beating table and a driving mechanism, wherein the conveying belt is provided with an electrostatic adsorption belt and an electrostatic generator; actuating mechanism is located and hits the platform outside, and actuating mechanism's below is equipped with the groove that gathers materials of U type, and the lateral wall cavity of gathering materials groove is filled with conducting liquid, and the high end of the lateral wall one end of gathering materials groove is low, and the inside on the top of the both sides wall of gathering materials groove is equipped with the conducting strip of establishing ties in electrostatic generator power supply loop, is equipped with the piston in the lateral wall of the low side of gathering materials groove, and the piston is located the top of conducting strip, and actuating mechanism and piston, hit the roller. The invention can effectively solve the problem that the surface chip removal of the existing sponge foam product is difficult after processing.
Description
Technical Field
The invention relates to the field of sponge foam processing, in particular to a scrap removing device for sponge foam production.
Background
Sponge foam, because of its light weight, porous, firm, sound absorption, shock attenuation, easy shaping, good gas permeability and heat insulating nature, low price etc. characteristics, it has obtained more and more extensive application in fields such as automobile industry, battery industry, cosmetics industry, dress manufacturing industry, catering industry, environmental protection industry and high-grade furniture manufacturing industry etc..
Sponge foam can produce a large amount of pieces after cutting, milling and other processing because its matter is light, porous, loose, soft, and very easily adhere to on the sponge foam product of machine-shaping, if clean with the manual work, the amount of labour is too big, and labour cost is too high, if blow with wind because the texture is too light very easily drifts around in the workshop and adheres to, if can make the shaping product dehydration difficulty with the washing, consequently, it is difficult that current sponge foam product carries out the surface desquamation after processing.
Disclosure of Invention
The invention aims to provide a scrap removing device for sponge foam production, which solves the problem that the conventional sponge foam product is difficult to remove scraps on the surface after processing.
In order to achieve the purpose, the basic technical scheme of the invention is as follows: the scrap removing device for sponge foam production comprises a conveying belt, a beating table and a driving mechanism, wherein the conveying belt is coated with an electrostatic adsorption belt, a driving shaft of the conveying belt is provided with an electrostatic generator, the electrostatic generator is connected with the electrostatic adsorption belt, the beating table and the driving mechanism are both positioned below the conveying belt, two groups of beating rollers distributed at intervals are arranged on the beating table side by side, beating rods are eccentrically connected to the beating rollers, and an elastic belt is fixed on the upper end surface of the beating table; actuating mechanism is located and hits the platform outside, and actuating mechanism's below is equipped with the groove that gathers materials of U type, and the lateral wall cavity of gathering materials groove is filled with conducting liquid, and the high end of the lateral wall one end of gathering materials groove is low, and the inside on the top of the both sides wall of gathering materials groove is equipped with the conducting strip of establishing ties in electrostatic generator power supply loop, is equipped with the piston in the lateral wall of the low side of gathering materials groove, and the piston is located the top of conducting strip, and actuating mechanism and piston, hit the roller.
The principle of the scheme is as follows: during practical application, the drive belt provides support and driven power for electrostatic adsorption area, electrostatic generator provides static for electrostatic adsorption area, hit and beat the platform and regard as bearing of pending sponge foam, actuating mechanism is for hitting the platform and provide power, hit under actuating mechanism's drive and beat the bench and hit the beating roller and rotate for adjacent beating pole upper and lower alternating motion will hit the sponge foam of beating the platform and constantly jack-up and electrostatic adsorption area contact, piece on the sponge foam receives vibration and electrostatic adsorption area contact and adhesion under electrostatic action on electrostatic adsorption area. The driving mechanism drives the piston in the material collecting groove at the same time, so that the liquid level at the two ends of the material collecting groove generates a height difference, the conducting strips at the two ends are communicated, and the electrostatic generator works. The elastic band makes to hit and has the buffering between pole and the sponge foam, avoids hitting the direct and sponge foam contact of pole and causes the destruction, can avoid sponge foam piece to fall into simultaneously and hit inside the platform of beating. The intermittent type nature that actuating mechanism drive piston motion in-process can realize electrostatic generator through the reciprocating change of liquid level switches on and off, combines the conveying of conveyer belt to transport the piece on the electrostatic adsorption area to the groove top that gathers materials, and the piece that loses behind the electrostatic adsorption can drop to the inboard that gathers materials the groove and concentrate and collect.
The scheme has the advantages that: can carry out intermittent type vibration electrostatic absorption to the remaining piece of processing back on the sponge foam, interval through adjustment electrostatic absorption area and sponge foam between can realize getting rid of piece on the sponge foam in the small clearance within range, adopt mechanical processing, low in labor strength, the treatment effeciency is high, and can not have the problem that the piece is wandering everywhere, also can not wet the sponge foam after processing, need not carrying out drying process, the problem that the surface desquamation is difficult after processing of the sponge foam product that has now effectively been solved.
Preferably scheme one, as an improvement of basic scheme, actuating mechanism includes the drive shaft, and the free end of drive shaft is fixed with the driving-disc, is equipped with eccentric post on the driving-disc, and eccentric post overcoat is equipped with horizontal spout, and the spout is connected with vertical depression bar, depression bar and piston fixed connection. The driving shaft is arranged to rotate to drive the driving disc, the eccentric column on the driving disc slides in the sliding groove to drive the sliding groove to slide up and down, so that the pressing rod pushes the piston to move to enable the conducting strips at the two ends of the side wall of the collecting groove to be in contact with the conducting liquid, and the power of the driving mechanism can be effectively converted into the switch control power of the electrostatic generator.
And in the second preferred scheme, as an improvement of the first preferred scheme, two cranks with opposite directions are arranged on the driving shaft, push rods are rotationally connected to the two cranks, the two push rods are respectively connected with a group of beating rollers, and the push rods and the beating rods are eccentrically and rotationally connected to the same point of the beating rollers. Set up like this and drive the action of push rod at drive shaft pivoted in-process bell crank, two bell cranks are located the both ends of beating the roller respectively, and a bell crank drive a set of beating roller, and the rotation difference between two bell cranks realizes beating the upper and lower action in turn of beating the pole on the adjacent beating roller, and then carries out continuous vibration to the sponge foam and makes the piece of attaching to it receive the vibration and break away from.
And a third preferred scheme is an improvement of the second preferred scheme, a cleaning brush is fixed on the driving shaft between the two crank throws, the cleaning brush is in contact with the electrostatic adsorption belt, and the cleaning brush is positioned above the material collecting groove. Set up like this and hit the pole vibration sponge foam at the crank drive and adsorb the piece in the discontinuous absorption of strip and carry out the conveying, can drop into the collecting tank collection through the clearance brush with the piece from the clearance on the electrostatic absorption strip after hitting the platform outside to the piece on the electrostatic absorption strip, make the electrostatic absorption strip can used repeatedly.
Preferably, as an improvement of the preferably third, the high end of the side wall of the material collecting groove is provided with an atomizing nozzle facing the inner side of the material collecting groove. Set up like this as preferred when the depression bar drives the piston motion with the liquid level extrusion in the trough lateral wall high end of gathering and rise for the high-end conductive liquid of trough lateral wall of gathering gets into atomizer, and atomizer will be conductive liquid with water smoke form blowout to the piece that drops from electrostatic adsorption area and wet the weight gain, make the piece can fall into the trough of gathering and can not fly away everywhere.
Preferably, scheme five, as the improvement of preferably fourth scheme, the high-end top of collecting tank lateral wall is equipped with the broach board, and the tooth of broach board inserts in the brush hair of clearance brush. Be located atomizer's top as preferred fishback, set up like this and can clear up remaining piece on the clearance brush through the fishback, and avoid the brush hair of clearance brush to adhere to the effect that influences electrostatic adsorption area with electrostatic adsorption area contact again behind the moisture.
And a sixth optimization scheme, which is an improvement of the fifth optimization scheme, wherein a filter screen is arranged in the middle of the inner side of the material collecting groove, and the bottom of the inner side of the material collecting groove is communicated with a liquid return tank. Preferably, the filter screen can filter the debris to filter out a small amount of conductive liquid in the debris, so that the conductive liquid can be recycled and reused.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is an enlarged view of a portion A of FIG. 1;
fig. 3 is a partially enlarged view of a portion B in fig. 1.
Detailed Description
The following is further detailed by the specific embodiments:
reference numerals in the drawings of the specification include: the device comprises a beating platform 1, an elastic belt 2, a beating rod 3, a beating roller 4, a push rod 5, a pressure rod 6, a conveying belt 7, an electrostatic adsorption belt 8, a sliding chute 9, a cleaning brush 10, an electrostatic generator 11, a driving disc 12, a comb plate 13, a conducting strip 14, an atomizing nozzle 15, a conducting liquid 16, a material collecting groove 17, a filter screen 18 and a piston 19.
The embodiment is basically as shown in the attached figure 1: the scrap removing device for sponge foam production comprises a conveyor belt 7, a beating table 1 and a driving mechanism, wherein the conveyor belt 7 is coated with an electrostatic adsorption belt 8, a driving shaft of the conveyor belt 7 is provided with an electrostatic generator 11, the electrostatic generator 11 is connected with the electrostatic adsorption belt 8, the beating table 1 and the driving mechanism are both positioned below the conveyor belt 7, two groups of beating rollers 4 distributed at intervals are arranged on the beating table 1 side by side, beating rods 3 are eccentrically connected to the beating rollers 4, and an elastic belt 2 is fixed on the upper end face of the beating table 1; the driving mechanism is located outside the impact table 1, a U-shaped collecting groove 17 is arranged below the driving mechanism, the side wall of the collecting groove 17 is hollow and filled with conducting liquid 16, the high end and the low end of one end of the side wall of the collecting groove 17 are arranged, conducting strips 14 connected in series in a power supply loop of the electrostatic generator 11 are arranged inside the top ends of the two side walls of the collecting groove 17, a piston 19 is arranged in the side wall of the low end of the collecting groove 17, and the piston 19 is located above the conducting strips 14. The driving mechanism comprises a driving shaft, a driving disc 12 is fixed at the free end of the driving shaft, an eccentric column is arranged on the driving disc 12, a transverse sliding groove 9 is arranged outside the eccentric column in a sleeved mode, the sliding groove 9 is connected with a vertical pressing rod 6, and the pressing rod 6 is fixedly connected with a piston 19. Two opposite-direction crank throws are arranged on the driving shaft, push rods 5 are rotatably connected to the two crank throws, as shown in fig. 3, the two push rods 5 are respectively connected with a group of beating rollers 4, and the push rods 5 and the beating rods 3 are eccentrically and rotatably connected to the same point of the beating rollers 4. As shown in fig. 2, a cleaning brush 10 is fixed on the driving shaft between the two cranks, the cleaning brush 10 is in contact with the electrostatic adsorption belt 8, and the cleaning brush 10 is positioned above the material collecting groove 17. The high-end atomizer 15 towards the 17 inboard in collecting trough that is equipped with of collecting trough 17 lateral wall, and the high-end top of collecting trough 17 lateral wall is equipped with fishback 13, and fishback 13 is located atomizer 15's top, and the tooth of fishback 13 inserts the brush hair of clearance brush 10, and the inboard middle part in collecting trough 17 is equipped with filter screen 18, and the inboard bottom intercommunication in collecting trough 17 has the liquid return tank, and collecting trough 17 lateral wall intercommunication has the moisturizing pipe.
In this embodiment, during practical application, the sponge foam is placed on hitting platform 1, and the liquid level height in the wall of collecting chute 17 both sides is the same and all is located piston 19 below, with drive shaft connection on the motor. The motor drives the driving shaft to rotate, and the driving shaft rotates to enable the crank throw, the driving disc 12 and the cleaning brush 10 to synchronously rotate.
The driving disc 12 rotates to drive the eccentric column to slide in the sliding groove 9 and push the sliding groove 9 to move up and down, the sliding groove 9 drives the pressing rod 6 and the piston 19 to move up and down, the piston 19 moves to enable the liquid level change of the end parts of the two side walls of the material collecting groove 17 to enable the two conducting strips 14 to be in intermittent contact with the conducting liquid 16, the electrostatic generator 11 is powered on intermittently to provide static electricity for the electrostatic adsorption belt 8, and the electrostatic adsorption belt 8 rotates circularly under the action of the conveying belt 7.
The epaxial crank pivoted in-process of drive drives the swing of push rod 5, push rod 5 promotes to hit beating roller 4 and rotates and makes eccentric rotation connect on beating roller 4 hit beating rod 3, the downstream, push rod 5 on two opposite crank of orientation drives a set of beating roller 4 action respectively, make hitting rod 3 on the adjacent beating roller 4 in turn up, the downstream makes the different positions of sponge foam on the elastic webbing 2 vibrate in turn, make the sponge foam constantly contact with the electrostatic adsorption area 8 of top, piece on the sponge foam is attached to on electrostatic adsorption area 8 under vibration and electrostatic action, electrostatic adsorption area 8 constantly transmits the piece under the effect of conveyer belt 7.
In this embodiment, can carry out intermittent type vibration electrostatic absorption to the remaining piece after processing on the sponge foam, interval through adjustment electrostatic absorption area 8 and sponge foam between can realize getting rid of piece on the sponge foam in the little clearance scope, adopt mechanical processing, low in labor strength, the treatment effeciency is high, and can not have the problem that the piece is wandering everywhere, also can not wet the sponge foam after processing, need not carrying out drying process, the problem that the surface desquamation is difficult after processing of the sponge foam product that has now effectively been solved.
The foregoing is merely an example of the present invention and common general knowledge in the art of specific structures and/or features of the invention has not been set forth herein in any way. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.
Claims (7)
1. Sponge foam production removes bits device, its characterized in that: the electrostatic absorption belt is wrapped on the conveying belt, an electrostatic generator is mounted on a driving shaft of the conveying belt and connected with the electrostatic absorption belt, the striking table and the driving mechanism are both located below the conveying belt, two groups of striking rollers distributed at intervals are arranged on the striking table side by side, striking rods are eccentrically connected to the striking rollers, and an elastic belt is fixed on the upper end face of the striking table; actuating mechanism is located and hits the platform outside, and actuating mechanism's below is equipped with the groove that gathers materials of U type, and the lateral wall cavity of gathering materials groove is filled with conducting liquid, and the high end of the lateral wall one end of gathering materials groove is low, and the inside on the top of the both sides wall of gathering materials groove is equipped with the conducting strip of establishing ties in electrostatic generator power supply loop, is equipped with the piston in the lateral wall of the low side of gathering materials groove, and the piston is located the top of conducting strip, and actuating mechanism and piston, hit the roller.
2. The sponge foam production scrap removal device according to claim 1, wherein: the driving mechanism comprises a driving shaft, a driving disc is fixed at the free end of the driving shaft, an eccentric column is arranged on the driving disc, a transverse sliding groove is sleeved outside the eccentric column and connected with a vertical pressing rod, and the pressing rod is fixedly connected with the piston.
3. The sponge foam production scrap removal device according to claim 2, wherein: the driving shaft is provided with two crank throws with opposite directions, the two crank throws are connected with push rods in a rotating mode, the two push rods are connected with a group of beating rollers respectively, and the push rods and the beating rods are connected to the same point of the beating rollers in an eccentric rotating mode.
4. The sponge foam production scrap removal device according to claim 3, wherein: a cleaning brush is fixed on the driving shaft between the two cranks, the cleaning brush is in contact with the electrostatic adsorption belt, and the cleaning brush is positioned above the material collecting groove.
5. The sponge foam production scrap removal device according to claim 4, wherein: the high end of the side wall of the material collecting groove is provided with an atomizing nozzle facing the inner side of the material collecting groove.
6. The sponge foam production scrap removal device according to claim 5, wherein: the high-end top of collecting tank lateral wall is equipped with the fishback, and the tooth of fishback inserts in the brush hair of clearance brush.
7. The sponge foam production scrap removal device according to claim 6, wherein: the middle part of the inner side of the material collecting groove is provided with a filter screen, and the bottom of the inner side of the material collecting groove is communicated with a liquid return box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810247963.XA CN108435716B (en) | 2018-03-23 | 2018-03-23 | Scrap removing device for sponge foam production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810247963.XA CN108435716B (en) | 2018-03-23 | 2018-03-23 | Scrap removing device for sponge foam production |
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| Publication Number | Publication Date |
|---|---|
| CN108435716A CN108435716A (en) | 2018-08-24 |
| CN108435716B true CN108435716B (en) | 2020-12-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810247963.XA Active CN108435716B (en) | 2018-03-23 | 2018-03-23 | Scrap removing device for sponge foam production |
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| CN (1) | CN108435716B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109622291B (en) * | 2018-11-16 | 2020-11-20 | 绍兴市卓诚新材料有限公司 | Street tree whitewash height scriber |
| CN112605066B (en) * | 2020-11-26 | 2021-10-26 | 杭州福鑫新材料科技有限公司 | Preparation and processing method of porous polyurethane sponge |
| CN115921434B (en) * | 2022-12-10 | 2023-08-01 | 赫德碳素材料(浙江)有限公司 | Carbon felt manufacture equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6980765B2 (en) * | 2003-11-25 | 2005-12-27 | Xerox Corporation | Dual polarity electrostatic brush cleaner |
| US20050205108A1 (en) * | 2004-03-16 | 2005-09-22 | Taiwan Semiconductor Manufacturing Co., Ltd. | Method and system for immersion lithography lens cleaning |
| CN104226638A (en) * | 2014-08-29 | 2014-12-24 | 京东方光科技有限公司 | Device and method for cleaning membrane materials |
| CN205833671U (en) * | 2016-04-29 | 2016-12-28 | 汕头市山河实业有限公司 | A kind of bugduster apparatus of the glue-free laminating machine of environment-friendly type |
| CN205926490U (en) * | 2016-08-26 | 2017-02-08 | 湖州时利达纺织有限公司 | Dust removing machine for fibres |
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