CN108427346B - Assembled structure hoist and mount control management system - Google Patents

Assembled structure hoist and mount control management system Download PDF

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Publication number
CN108427346B
CN108427346B CN201810285755.9A CN201810285755A CN108427346B CN 108427346 B CN108427346 B CN 108427346B CN 201810285755 A CN201810285755 A CN 201810285755A CN 108427346 B CN108427346 B CN 108427346B
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control
information
hoisting
construction
assembly
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CN108427346A (en
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张季超
王可怡
童华炜
简伟通
张岩
刘丹
陈力
何明高
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Guangzhou University
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Guangzhou University
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0423Input/output
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/25Pc structure of the system
    • G05B2219/25257Microcontroller

Abstract

The invention discloses a hoisting control management system for an assembly structure, which comprises: the system comprises a user terminal, a cloud server, a control gateway and terminal equipment; the terminal equipment comprises intelligent glasses, an alignment and micro-motion detection device and a hoisting controller; the user terminal is used for inquiring the construction information and sending a control request instruction; the cloud server is used for generating a control instruction according to the control request instruction, sending the control instruction to the control gateway, and acquiring and storing detection data; the control gateway is used for interacting with the intelligent glasses, the alignment and micro-motion detection device and the hoisting controller according to related control instructions, so that the construction site is monitored in real time through the intelligent glasses, detection data of the alignment and micro-motion detection device on a preset observation point are obtained, and the hoisting controller is automatically controlled. The invention can realize intelligent guidance of assembly work and automatic and accurate butt joint between accessories, improve the installation precision and track the construction progress.

Description

Assembled structure hoist and mount control management system
Technical Field
The invention relates to the technical field of monitoring, in particular to a hoisting control management system for an assembly type structure.
Background
The hoisting technology is a professional technology which relates to high safety and technology, plays a very important role in construction of important projects, and plays a key role in progress, economy and safety of the whole project in large-scale building structures, equipment installation and bridge construction, so that the hoisting technology is well valued by enterprises and society.
At present, although the house hoisting industry developing fast has various very strict management and control processes, due to the fact that the number of accessories is large, the requirement on installation accuracy is high, human errors are prone to occur in the field assembly process, once assembly errors or assembly deviation is serious, huge loss is brought, component loss is caused, the whole construction process is affected, and if the traditional flow process mode is used for reference, the assembly process in each step is checked, the management efficiency is low, and the cost is increased.
With the development of scientific technology, in order to improve the installation precision, track the construction progress, trace the accessory source and process management and improve the integral level of the civil engineering and construction industry in China, the modern advanced information technology, the internet of things technology, the computer vision technology, the virtual reality and augmented reality technology, the cloud computing technology, the big data analysis and the computer aided management technology are required to be applied to accessory production, hoisting construction, accessory assembly and construction management to realize an intelligent hoisting control management system.
Disclosure of Invention
The technical problem to be solved by the embodiment of the invention is to provide a hoisting control management system for an assembly structure, which can realize intelligent guidance of assembly work and automatic and accurate butt joint between accessories, improve installation accuracy and track construction progress.
In order to solve the above technical problem, an embodiment of the present invention provides an assembly type structure hoisting control management system, including: the system comprises a user terminal, a cloud server, a control gateway and terminal equipment; the terminal equipment comprises at least one intelligent glasses, at least one alignment and micro-motion detection device and at least one hoisting controller; wherein the content of the first and second substances,
the user terminal is used for acquiring construction information stored in a database of the cloud server according to a related instruction input by a user and sending a related control request instruction to the cloud server according to the construction information;
the cloud server is connected with the control gateway in a network connection mode and used for generating a control instruction according to the control request instruction, sending the control instruction to the control gateway and storing detection data fed back by the control gateway;
the control gateway is connected with the terminal equipment in a network connection mode and used for sending the construction information to the intelligent glasses according to the related control instruction, so that the intelligent glasses can monitor the construction action of the hoisting controller in real time according to the construction information and generate a monitoring report according to preset conditions for real-time broadcasting; the system is used for acquiring detection data of the alignment and micro-motion detection device on a preset observation point according to a related control instruction; and the construction information is sent to the hoisting controller according to the related control instruction, so that the hoisting controller extracts X, Y, Z control signals of shaft movement and rotation according to the construction information and executes hoisting action according to the control signals.
Furthermore, the control gateway is an intelligent control device which is installed on a construction site and can run embedded Linux.
Further, the construction information comprises project information, construction drawings, construction progress information, accessory information and hoisting information.
Further, the cloud server is further configured to analyze the detection data according to the construction information, generate and store an analysis report, and update the construction information according to the analysis report.
Further, the cloud server is further configured to trigger an alarm when it is determined that the analysis report includes preset danger information, and generate alarm information to be sent to the user terminal.
Furthermore, the assembly type structure hoisting control management system also comprises an assembly part, wherein a two-dimensional code containing the part information of the assembly part is attached to the assembly part; the assembly fitting comprises a hoisting fitting and a target combining fitting.
Further, the intelligent glasses monitor the construction action of the hoisting controller in real time according to the construction information, and generate a monitoring report according to preset conditions to broadcast in real time, and the intelligent glasses specifically comprise:
the intelligent glasses are internally provided with a code scanning module and a voice module; wherein the content of the first and second substances,
the code scanning module scans the two-dimensional code on the assembly fitting according to the related control instruction to acquire fitting information corresponding to the assembly fitting;
the voice module monitors the construction action of the terminal equipment in real time according to the accessory information and the construction information, and generates a monitoring report according to preset conditions for real-time broadcasting; the preset condition is set according to the construction information.
Furthermore, the smart glasses are further configured to respond to a relevant operation instruction of a user, scan a two-dimensional code on an assembly part to obtain part information corresponding to the assembly part, or send a construction information obtaining request to the control gateway to obtain the construction information.
Further, the acquiring, according to the related control instruction, the detection data of the alignment and micro-motion detection device on the preset observation point specifically includes:
the control gateway sends related control instructions to the alignment and micro-motion detection device; the alignment and micro-motion detection device comprises a camera and a target; the camera comprises a shooting module and a detection module;
the alignment and micro-motion detection device corresponds to the control instruction, so that the shooting module acquires a current target image, the detection module acquires detection data of a preset observation point in real time according to the target image, and the detection data is sent to the control gateway; wherein the content of the first and second substances,
the detection data comprise the vertical distance and the micro displacement of a preset observation point and the distance between the hoisting accessory and the target combination accessory.
Further, the hoisting controller extracts X, Y, Z control signals of shaft movement and rotation according to the construction information, specifically:
extracting hoisting information corresponding to the current assembly accessory according to the construction information; the hoisting information comprises information of the alignment and micro-motion detection device;
and converting the hoisting information into a control signal for the X, Y, Z shaft movement and rotation of the assembly fitting.
The embodiment of the invention has the following beneficial effects:
the embodiment of the invention provides a hoisting control management system for an assembled structure, which comprises: the system comprises a user terminal, a cloud server, a control gateway and terminal equipment; the terminal equipment comprises intelligent glasses, an alignment and micro-motion detection device and a hoisting controller; the user terminal is used for inquiring the construction information and sending a control request instruction; the cloud server is used for generating a control instruction according to the control request instruction, sending the control instruction to the control gateway, and acquiring and storing detection data; the control gateway is used for interacting with the intelligent glasses, the alignment and micro-motion detection device and the hoisting controller according to related control instructions, so that the construction site is monitored in real time through the intelligent glasses, detection data of the alignment and micro-motion detection device on a preset observation point are obtained, and the hoisting controller is automatically controlled. The invention can realize intelligent guidance of assembly work and automatic and accurate butt joint between accessories, improve the installation precision and track the construction progress.
Drawings
Fig. 1 is a schematic structural diagram of a hoisting control management system for an assembled structure according to a first embodiment of the present invention;
fig. 2 is a schematic structural diagram of a high-precision two-dimensional jiggle measuring instrument monitoring system composed of an alignment and jiggle detecting device in a first embodiment of the invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the user terminal in the embodiment of the present invention may be a mobile terminal and a non-mobile terminal, where the non-mobile terminal includes a desktop computer, and the mobile terminal includes a Smart Phone (such as an Android Phone and an iOS Phone), Smart glasses, a Smart watch, a Smart bracelet, a tablet computer, a notebook computer, a personal digital assistant, and other mobile internet devices capable of performing wireless communication.
The first embodiment of the present invention:
referring to fig. 1, fig. 1 is a schematic structural diagram of a hoisting control management system for an assembly structure according to a first embodiment of the present invention.
An assembly structure hoist and mount control management system, includes: the system comprises a user terminal 11, a cloud server 12, a control gateway 13 and a terminal device 14. The terminal equipment 14 comprises at least one smart glasses 142, at least one alignment and micromovement detection device 141 and at least one hoisting controller 143.
In this embodiment, the control gateway 13 is connected to the terminal device 14 through a wireless local area network, and controls a plurality of the smart glasses 142, the alignment and fine movement detection device 141, and the hoisting controller 143 in a coordinated manner.
The user terminal 11 is configured to obtain construction information stored in the database of the cloud server 12 according to a related instruction input by a user, and send a related control request instruction to the cloud server 12 according to the construction information.
In this embodiment, the user terminal 11 can obtain the construction information from the cloud server 12 through the control gateway 13. The construction information comprises project information, construction drawings, construction progress information, accessory information and hoisting information. The user can manage, inquire related information, control the hoisting of accessories and the like on the hoisting control management system of the fabricated structure through the user terminal 11.
The cloud server 12 is connected to the control gateway 13 through a network connection manner, and is configured to generate a control instruction according to the control request instruction, send the control instruction to the control gateway 13, and store detection data fed back by the control gateway 13.
In this embodiment, the cloud server 12 is further configured to analyze the detection data according to the construction information, generate and store an analysis report, and update the construction information according to the analysis report.
It should be noted that the cloud server 12 and the control gateway 13 perform information interaction, that is, data interaction and instruction interaction, through 3G, 4G or broadband. The cloud server 12 is a data center and a control center of the assembly structure hoisting control management system, and the cloud server 12 can provide construction information such as project information, construction drawings, construction progress information, accessory information, hoisting information, assembly accessory information, installation guide and the like for user equipment and terminal equipment 14 on a construction site. In addition, the cloud server 12 can also store the collected detection data, and analyze and refine the detection data, thereby constantly improving the construction installation and management level.
In this embodiment, the cloud server 12 is further configured to trigger an alarm when it is determined that the analysis report includes preset danger information, and generate alarm information to be sent to the user terminal 11. The alarm information comprises a danger early warning signal, information of the function that the fittings have dangerous inclination or movement, information of accidents on the construction site or information that the installation precision does not meet the requirement and the like.
The control gateway 13 is connected to the terminal device 14 through a network connection manner, and is configured to send the construction information to the smart glasses 142 according to a related control instruction, so that the smart glasses 142 monitors the construction action of the hoisting controller 143 in real time according to the construction information, and generates a monitoring report according to a preset condition to broadcast in real time; for obtaining the detection data of the alignment and inching detection device 141 to the preset observation point according to the related control instruction; and is used for sending the construction information to the hoisting controller 143 according to the related control instruction, so that the hoisting controller 143 extracts X, Y, Z the control signal of the shaft movement and rotation according to the construction information, and executes the hoisting action according to the control signal.
In this embodiment, the control gateway 13 is an intelligent control device installed in a construction site and capable of running embedded Linux. The assembly structure hoisting control management system allows the user terminal 11 to be connected with the control gateway 13 through the cloud server 12, so that a plurality of construction sites can be monitored and managed through the control gateway 13.
Furthermore, the assembly type structure hoisting control management system also comprises an assembly part, wherein a two-dimensional code containing the part information of the assembly part is attached to the assembly part; the assembly fitting comprises a hoisting fitting and a target combining fitting.
Further, the intelligent glasses 142 monitor the construction action of the hoisting controller 143 in real time according to the construction information, and generate a monitoring report according to preset conditions to broadcast in real time, specifically:
the intelligent glasses 142 are internally provided with a code scanning module and a voice module; wherein the content of the first and second substances,
the code scanning module scans the two-dimensional code on the assembly fitting according to the related control instruction to acquire fitting information corresponding to the assembly fitting;
the voice module monitors the construction action of the terminal equipment 14 in real time according to the accessory information and the construction information, and generates a monitoring report according to preset conditions for real-time broadcasting; the preset condition is set according to the construction information.
Further, the smart glasses 142 are further configured to respond to a relevant operation instruction of a user, scan a two-dimensional code on an assembly part to obtain part information corresponding to the assembly part, or send a construction information obtaining request to the control gateway 13 to obtain the construction information.
It can be understood that the smart glasses 142 have a two-dimensional code function of reading assembly accessories, the two-dimensional code includes detailed assembly accessory information in the cloud server 12, and the smart glasses 142 also have a function of reporting whether dangerous tilting or moving exists in accessories needing key monitoring to field workers in real time, so that accidents are avoided during construction or the requirement of installation accuracy cannot be met. The field worker can acquire the information of the assembly accessories and the information of the alignment and fine motion detection device 141 through the smart glasses 142.
Further, the acquiring, according to the related control instruction, the detection data of the alignment and fine movement detection device 141 on the preset observation point specifically includes:
the control gateway 13 will send the relevant control instructions to the alignment and jog detection device 141; the alignment and micro-motion detection device 141, including a camera 1411 and a target 1412; the camera 1411 includes a photographing module and a detection module;
the alignment and micro-motion detection device 141 corresponds to the control instruction, so that the shooting module acquires a current target image, the detection module acquires detection data of a preset observation point in real time according to the target image, and sends the detection data to the control gateway 13; wherein the content of the first and second substances,
the detection data comprise the vertical distance and the micro displacement of a preset observation point and the distance between the hoisting accessory and the target combination accessory.
It will be appreciated that the camera 1411 has image capture and analysis capabilities, and is capable of performing vertical and micro-displacement detection of a viewpoint (e.g., a column) in real time, detecting the distance difference between the lifting accessory and the target-engaging accessory, and detecting whether the current assembly accessory is aligned, and sending the detection data to the control gateway 13 via the wlan.
Further, the hoisting controller 143 extracts X, Y, Z a control signal of the shaft movement and rotation according to the construction information, specifically:
extracting hoisting information corresponding to the current assembly accessory according to the construction information; the hoisting information includes information of the alignment and micro-motion detection device 141;
and converting the hoisting information into a control signal for the X, Y, Z shaft movement and rotation of the assembly fitting.
It can be understood that the hoisting controller 143 converts the information of the alignment and micro-motion detection device 141 into a control signal for controlling the X, Y, Z axis movement and rotation of the hoisting machine to the accessories, and automatically controls the operation of the hoisting machine according to the control signal, thereby realizing automatic and accurate butt joint between the accessories.
Please refer to fig. 2, which is a schematic structural diagram of a monitoring system of a high-precision two-dimensional micro-motion measuring instrument, which is composed of an alignment and micro-motion detection device, according to a first embodiment of the present invention.
As shown in fig. 2, 21 is an upper member, 22 is a lower member, 23 is a first alignment and fine movement measuring device, 24 is a second alignment and fine movement measuring device, and 25 is a docking mark.
The upper member 21 and the lower member 22 are butted, wherein the upper member 21 and the lower member 22 are prefabricated in a factory, and corresponding butting marks 25 are printed at the interface of the upper member 21 and the lower member 22. It will be appreciated that the position of the docking indicator 25 for the different components is determined by the actual components of the project.
Two orthogonal directions are usually required for simultaneous measurement to complete the component docking, the first alignment and micro-motion measuring device 23 enables docking of the upper component 21 and the lower component 22 in the XOY plane, and the second alignment and micro-motion measuring device 24 enables docking of the upper component 21 and the lower component 22 in the YOZ plane, so that the first alignment and micro-motion measuring device 23 and the second alignment and micro-motion measuring device 24 together calculate the displacement variation in the three directions x, y and z during the docking process.
Specifically, a sub-pixel positioning algorithm is adopted, namely, a target image is analyzed and processed (for example, features are extracted, highlighted features are obtained, noise is filtered, and the like) by utilizing the characteristics of a target object known in advance, and then the image is identified and determined until the highest coincidence degree with the target is obtained. In the whole positioning process, the positioning precision is higher than that of an integer pixel, namely a sub-pixel, by using a floating point calculation method. This technique analyzes the image and then computes the most accurate location of the feature based on the characteristics of the target.
By means of informatization field management, assembly process control, virtual interaction touch technology and image/voice interaction technology, the intelligent glasses can guide and guide assembly work of field workers through identification of processes and accessories, and hands of workers are released in a real sense.
The assembled structure hoist and mount control management system that this embodiment provided includes: the system comprises a user terminal, a cloud server, a control gateway and terminal equipment; the terminal equipment comprises intelligent glasses, an alignment and micro-motion detection device and a hoisting controller; the user terminal is used for inquiring the construction information and sending a control request instruction; the cloud server is used for generating a control instruction according to the control request instruction, sending the control instruction to the control gateway, and acquiring and storing detection data; the control gateway is used for interacting with the intelligent glasses, the alignment and micro-motion detection device and the hoisting controller according to related control instructions, so that the construction site is monitored in real time through the intelligent glasses, detection data of the alignment and micro-motion detection device on a preset observation point are obtained, and the hoisting controller is automatically controlled. The invention can realize intelligent guidance of assembly work and automatic and accurate butt joint between accessories, improve the installation precision and track the construction progress.
The foregoing is directed to the preferred embodiment of the present invention, and it is understood that various changes and modifications may be made by one skilled in the art without departing from the spirit of the invention, and it is intended that such changes and modifications be considered as within the scope of the invention.
It will be understood by those skilled in the art that all or part of the processes of the methods of the embodiments described above can be implemented by a computer program, which can be stored in a computer-readable storage medium, and when executed, can include the processes of the embodiments of the methods described above. The storage medium may be a magnetic disk, an optical disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), or the like.

Claims (8)

1. The utility model provides an assembled structure hoist and mount control management system which characterized in that includes: the system comprises a user terminal, a cloud server, a control gateway and terminal equipment; the terminal equipment comprises at least one intelligent glasses, at least one alignment and micro-motion detection device and at least one hoisting controller; wherein the content of the first and second substances,
the user terminal is used for acquiring construction information stored in a database of the cloud server according to a related instruction input by a user and sending a related control request instruction to the cloud server according to the construction information;
the cloud server is connected with the control gateway in a network connection mode and used for generating a control instruction according to the control request instruction, sending the control instruction to the control gateway and storing detection data fed back by the control gateway;
the control gateway is connected with the terminal equipment in a network connection mode and used for sending the construction information to the intelligent glasses according to the related control instruction, so that the intelligent glasses can monitor the construction action of the hoisting controller in real time according to the construction information and generate a monitoring report according to preset conditions for real-time broadcasting; the system is used for acquiring detection data of the alignment and micro-motion detection device on a preset observation point according to a related control instruction; the hoisting controller is used for sending the construction information to the hoisting controller according to the related control instruction, so that the hoisting controller extracts X, Y, Z control signals of shaft movement and rotation according to the construction information and executes hoisting actions according to the control signals;
the hoisting controller extracts X, Y, Z shaft movement and rotation control signals according to the construction information, and specifically comprises the following steps:
extracting hoisting information corresponding to the current assembly accessory according to the construction information; the hoisting information comprises information of the alignment and micro-motion detection device;
converting the hoisting information into a control signal for the X, Y, Z shaft movement and rotation of the assembly fitting;
the method for acquiring the detection data of the alignment and micro-motion detection device on the preset observation point according to the related control instruction comprises the following steps:
the control gateway sends related control instructions to the alignment and micro-motion detection device; the alignment and micro-motion detection device comprises a camera and a target; the camera comprises a shooting module and a detection module;
the alignment and micro-motion detection device corresponds to the control instruction, so that the shooting module acquires a current target image, the detection module acquires detection data of a preset observation point in real time according to the target image, and the detection data is sent to the control gateway; wherein the content of the first and second substances,
the detection data comprise the vertical distance and the micro displacement of a preset observation point and the distance between the hoisting accessory and the target combination accessory.
2. The assembly type structure hoisting control and management system according to claim 1, wherein the control gateway is an intelligent control device which is installed on a construction site and can run embedded Linux.
3. The assembly type structure hoisting control and management system according to claim 1, wherein the construction information comprises project information, construction drawings, construction progress information, accessory information and hoisting information.
4. The assembly type structure hoisting control and management system according to claim 1, wherein the cloud server is further configured to analyze the detection data according to the construction information, generate and store an analysis report, and update the construction information according to the analysis report.
5. The assembly type structure hoisting control and management system according to claim 4, wherein the cloud server is further configured to trigger an alarm and generate alarm information to be sent to the user terminal when the analysis report is judged to contain preset danger information.
6. The assembly type structure hoisting control and management system according to claim 1, further comprising an assembly part, wherein a two-dimensional code containing the part information of the assembly part is attached to the assembly part; the assembly fitting comprises a hoisting fitting and a target combining fitting.
7. The assembly type structure hoisting control and management system according to claim 1, wherein the intelligent glasses monitor the construction action of the hoisting controller in real time according to the construction information, generate a monitoring report according to preset conditions, and broadcast the monitoring report in real time, specifically:
the intelligent glasses are internally provided with a code scanning module and a voice module; wherein the content of the first and second substances,
the code scanning module scans the two-dimensional code on the assembly fitting according to the related control instruction to acquire fitting information corresponding to the assembly fitting;
the voice module monitors the construction action of the terminal equipment in real time according to the accessory information and the construction information, and generates a monitoring report according to preset conditions for real-time broadcasting; the preset condition is set according to the construction information.
8. The assembly type structure hoisting control and management system according to claim 7, wherein the smart glasses are further configured to respond to a relevant operation instruction of a user, scan a two-dimensional code on an assembly part to obtain part information corresponding to the assembly part, or send a construction information obtaining request to the control gateway to obtain the construction information.
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