CN108422535A - Nuclear power steel ladle High Strength Magnesia-carbon Bricks mechanized production system and its technique - Google Patents
Nuclear power steel ladle High Strength Magnesia-carbon Bricks mechanized production system and its technique Download PDFInfo
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- CN108422535A CN108422535A CN201810113377.6A CN201810113377A CN108422535A CN 108422535 A CN108422535 A CN 108422535A CN 201810113377 A CN201810113377 A CN 201810113377A CN 108422535 A CN108422535 A CN 108422535A
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- Prior art keywords
- component
- ballast
- base brick
- dust
- molding assembly
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/026—Feeding the moulding material in measured quantities from a container or silo by using a movable hopper transferring the moulding material to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/04—Exhausting or laying dust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Compositions Of Oxide Ceramics (AREA)
Abstract
The present invention relates to refractory brick production technical field more particularly to nuclear power steel ladle High Strength Magnesia-carbon Bricks mechanized production system and its technique, including feed mechanism, feeding mechanism, shaping mechanism and output mechanism, feeding mechanism includes transfer bin and buffering chamber;Shaping mechanism includes molding assembly, ballast component, by the jack-ups component of base brick after molding abjection in molding assembly, control transmission component and dust removal assembly that transfer bin feeds molding assembly, transmission component is connected with ballast component and transfer bin respectively, and dust removal assembly includes dust removing funnel and switching part;Output mechanism is located at the side of shaping mechanism, carries out base brick output;Realize that the quantitative automatic transmission of single base brick raw material, the automatic cleaning of powder and blank export automatically through transmission component and dust removal assembly respectively in carrying out base brick pressing process by ballast component, the magnesia carbon brick internal tightness consistency of preparation is good, intensity is high, substantially improves the performance of ladle.
Description
Technical field
The present invention relates to refractory brick production technical field more particularly to the automatic metaplasias of nuclear power steel ladle High Strength Magnesia-carbon Bricks
Production system and its technique.
Background technology
China is worldwide refractory brick production base, and domestic and international market demand prospect is wide, and China has had
There are perfect refractory brick professional technique and production technology, but technology is far lagged behind in terms of refractory brick automated production equipment development
With the development level of technique, most domestic producer mainly based on pure manual operating equipment or semiautomatic equipment, often exists
Feeding and base brick output facet after molding are with manual operation;And artificial loading majority is former needed for individual base brick to judge with experience
Material number, it is low so as to cause its working efficiency and product quality;By its for more demanding nuclear power steel with magnesia carbon brick more
To be apparent, since ladle refractory brick is compared to cast iron refractory brick, it is required that swivel tight ness rating and heat-resisting quantity higher;So
Research and develop high degree of automation as early as possible, cost-effective professional production equipment has become manufacturing enterprise's urgent problem in the industry.
Invention content
It is automatic the purpose of the present invention is in view of the deficiencies of the prior art, providing nuclear power steel ladle High Strength Magnesia-carbon Bricks
Change production system and its technique, it is real through transmission component and dust removal assembly respectively in carrying out base brick pressing process by ballast component
The now quantitative automatic transmission of single base brick raw material, the automatic cleaning of powder and blank export automatically, solve the prior art and exist
Raw material loading is uneven and technical problem that production efficiency is low.
In order to solve the above technical problems, the present invention has carried nuclear power steel ladle High Strength Magnesia-carbon Bricks mechanized production system,
Including feed mechanism;Further include:
Feeding mechanism, the feeding mechanism include carrying out the transfer bin of raw material transfer and to transfer bin interruption feed
Buffering chamber;
Shaping mechanism, the shaping mechanism includes the molding assembly carried for raw material, this will be in a manner of ballast at
The ballast component, the jack-up component by base brick after molding is deviate from molding assembly, control of base brick is made in raw material in type component
The transfer bin to molding assembly be interrupted quantitative feeding transmission component and be set to the molding assembly side and with it is described
Ballast component be sequentially connected carry out dust collection dust removal assembly, the transmission component respectively with the ballast component and transfer bin
It is connected, the dust removal assembly includes dust removing funnel and be connected to control with the ballast component to form windstream in dust removing funnel
Switching part;And
Output mechanism, the output mechanism are located at the side of the shaping mechanism, carry out base brick output.
Wherein, the shaping mechanism further includes rack, the molding assembly, ballast component, jack up component, transmission component and
Dust removal assembly may be contained in the rack, and the molding assembly and ballast component are in setting up and down, are formed through institute between both
State transfer bin by branch space;The component that jacks up is located at the lower section of the molding assembly, the feeding mechanism with it is described
Output mechanism is located at the both ends of the shaping mechanism.
As an improvement, the transmission component includes the adapter of rotation setting, the driving being set on the ballast component
Part and the driven member in the transfer bin, the adapter include coaxial arrangement and the driving wheel being fixedly connected and adjusting
Wheel, the driving wheel and regulating wheel are sequentially connected with the actuator and driven member respectively;The ballast component pumps
During progress base brick compression moulding raw material in molding assembly is realized through transmission component driving transfer bin horizontal reciprocating movement
The quantitative transfer of interruption.
As an improvement, the dust removal assembly is symmetrically disposed on the both sides of the molding assembly and is positioned above 0~10mm
Place, the dust removing funnel is in horizontally disposed, splayed structure setting of the dust removing funnel in opening inwardly comprising be opened in inside it
Head piece and be rotatably dispose in the wave plate that air-flow angular adjustment is carried out in the head piece, which sets along the length direction of the head piece
It sets.
As an improvement, the switching part includes the gas valve being connected with the dust removing funnel, is oppositely arranged with the gas valve
And the intake valve that is connected with external air source, rotary seal are set to progress gas valve interior air-flow stream between gas valve and intake valve
To the switching valve of switching control, the swing arm that is fixedly installed on the switching valve outer circumference surface and both ends respectively with the swing arm and institute
State the connecting rod of ballast member hinges setting.
Wherein, the gas valve includes valve body, the air entry a, the air entry b that are opened on the valve body and is located at air entry a
With the puff prot between air entry b, the dust removing funnel is fixedly installed on the end face of the valve body and its three is connected to setting.
In addition, the intake valve includes being arranged on air intake duct a, the air intake duct b for carrying out air-flow absorption and for air-flow
It sprays air jet pipe and three is correspondingly arranged with the air entry a, air entry b and puff prot respectively;The switching valve includes opening up
Intercommunicating pore thereon, the converted valve of the intercommunicating pore drive rotation, rotary motion trace and the air entry a, air entry b and jet
The distribution trajectory of mouth is identical.
The present invention also provides nuclear power steel ladle High Strength Magnesia-carbon Bricks automatic production process, including following process:
(a) feed process:Raw material is delivered to through feed mechanism in buffering chamber, and transferred storehouse will be in reciprocating manner
In feedstock transportation to molding assembly in buffering chamber;
(b) molding procedure:Raw material in molding assembly realizes base brick through ballast component in a manner of multiple reciprocal ballast
Transfer bin reciprocally swinging is driven through transmission component while molding production, realizes that raw material is uniformly distributed in transfer bin;
(c) dust-removing process:Ballast component carries out base brick and repeatedly suppresses, and synchronous drive states the swing of the switching part in dust removal assembly
Rotation is converted by being interrupted the dust removing funnel internal gas flow realized in a manner of alternate communication in dust removal assembly through switching part, realizes dust removing funnel
It is blown by interruption, the collection of base brick surface dust is handled in a manner of suction;
(d) process is exported:Base brick in output station is exported through output mechanism in a manner of linear transfer.
Wherein, the transfer bin is pressed with reciprocating manner by the feedstock transportation to molding assembly in buffering chamber
Carry drives transfer bin to move back and forth by transmission component while component moves back and forth in a manner of gear, rack-driving, realizes former
The quantitative transfer of material.
In addition, the dust removing funnel by be interrupted blow, in a manner of suction to the collection of base brick surface dust handle, ballast component is to base brick
While carrying out multiple compression moulding production, source of suction and jet source are carried out in a swing fashion by the switching part in dust removal assembly
Alternately switch, discharge is adsorbed after the dust on base brick is blown afloat.
Beneficial effects of the present invention:
(1) in the present invention by being fixedly connected with the actuator of setting in transmission component with ballast component and transfer bin respectively
It is formed in conjunction with the interruption way of output for jacking up component with the structure setting and mobilization storehouse reciprocating manner of driven member
In ballast component return course, base brick is pushed output and quantifies feedstock transportation to molding assembly by transfer bin, realizes the output of base brick,
The automated production process of raw material feeding solves that the skill that raw material loading is uneven and production efficiency is low exists in the prior art
Art problem;
(2) in the present invention by the transmission component with the linkage setting of ballast component, driving transfer bin is with the side of reciprocating motion
Formula feeds molding assembly quantification, in conjunction with the structure setting of adapter in transmission component, can be matched according to the different size of base brick
The gear set for closing different speed ratios, to realize effective control of the ballast component movement in the process to transfer bin displacement, to improve
The use scope of the present invention, while it is good to be greatly improved same its internal tightness consistency of model base brick, intensity is high, to significantly
Improve the performance of ladle;
(3) it moves up and down in ballast component by the switching valve with the linkage setting of ballast component in the present invention and carries out base
During brick ballast is molding, control switching valve realizes the friendship of dust removing funnel and air entry a and puff prot with fixed angle swinging
For intermittent communicated, to be formed to be interrupted spray, aspirated mode collects the dedusting on base brick surface and powder;It is existing at present compared to now
Have and carry out the powder cleaning of base brick surface in technology manually, dust pollution reduces while efficiency greatly promotes;
In conclusion the present invention has many advantages, such as simple in structure, high degree of automation, product quality height and energy conservation and environmental protection.
Description of the drawings
For the clearer technical solution for illustrating the embodiment of the present invention, required use in being described below to embodiment
Attached drawing be briefly described, it should be apparent that, drawings discussed below is only some embodiments of the present invention, for ability
For the those of ordinary skill in domain, without creative efforts, it is attached to can also be obtained according to these attached drawings other
Figure.
Fig. 1 is fault structure schematic diagram of the present invention;
Fig. 2 is front view of the present invention;
Fig. 3 is that the present invention is exactly sectional view;
Fig. 4 is transmission component elevational cross-sectional view;
Fig. 5 is transmission component partial enlargement structural representation;
Fig. 6 is one of working state figure of the present invention;
Fig. 7 is the two of working state figure of the present invention;
Fig. 8 is the three of working state figure of the present invention;
Fig. 9 is dust removal assembly schematic cross-sectional view;
Figure 10 is enlarged diagram at A in Fig. 9;
Figure 11 is one of wave board status figure;
Figure 12 is the two of wave board status figure;
Figure 13 is enlarged diagram at B in Fig. 1
Figure 14 is that sectional view is unfolded in switching part;
Figure 15 is one of switching part state diagram;
Figure 16 present invention process flow charts.
Specific implementation mode
Technical solution in the embodiment of the present invention is clearly and completely illustrated below in conjunction with the accompanying drawings.
Embodiment one
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end
Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached
The embodiment of figure description is exemplary, it is intended to for explaining the present invention, and is not considered as limiting the invention.
As shown in Fig. 1,2,3 and 4, nuclear power steel ladle High Strength Magnesia-carbon Bricks mechanized production system, including feed mechanism
1, further include:
Feeding mechanism 2, the feeding mechanism 2 include carrying out the transfer bin 21 of raw material transfer and being interrupted to the transfer bin 21
The buffering chamber 22 of feed;Raw material is delivered to through feed mechanism 1 in buffering chamber 22, then raw material is transferred to transfer bin by buffered storehouse 22
In 21;In the present embodiment, transfer bin 21 carries out raw material quantitative transmission in a manner of reciprocal descontinuous motion, in addition the one of transfer bin 21
End setting is secured to the baffle of connection, when moving bin 21 carries out raw material transfer, baffle movement is driven, through baffle by buffering chamber 22
Blanking port closing, realize buffering chamber 22 interruption blanking;
Shaping mechanism 3, the shaping mechanism 3 are included the molding assembly 31 carried for raw material, will be in a manner of ballast
The ballast component 32 of base brick 10 is made in raw material in the molding assembly 31, deviates from base brick 10 after molding in molding assembly 31
Jack up component 33, the control transfer bin 21 is interrupted the transmission component 34 of quantitative feeding to molding assembly 31 and is set to institute
It states 31 side of molding assembly and is sequentially connected with the ballast component 32 and carry out the dust removal assembly 35 of dust collection, the transmission group
Part 34 is connected with the ballast component 32 and transfer bin 21 respectively, the dust removal assembly 35 include dust removing funnel 351 and with it is described
Ballast component 32, which is connected, controls the switching part 352 of formation windstream in dust removing funnel 351;In the present embodiment, ballast component
32 suppress to form base brick 10 and will be in molding assembly 31 by jack-up component 33 with the progresss raw material of molding assembly 31
The ejection of base brick is the prior art of magnesia carbon brick production field, does not do excessively repeat again;Molding assembly 31 and ballast component 32 it
Between by dust excluding plate around setting, both ends offer respectively transferred storehouse 21 respectively and base brick 10 by channel, it is described to remove
Dirt component 35 is arranged across dust excluding plate, and dust removing funnel 351 is located at the inside of dust excluding plate, and switching part 352 is located at its outside;And
Output mechanism 4, the output mechanism 4 are located at the side of the shaping mechanism 3, carry out base brick 10 and export;Transfer bin
21 progress molding assemblies 31 push to base brick 10 on output mechanism 4 while feed, through output mechanism 4 in a manner of linear transfer
It outputs it.
Wherein, as shown in Figure 1,2 and 3, the shaping mechanism 3 further includes rack 36, the molding assembly 31, ballast component
32, it jacks up component 33, transmission component 34 and dust removal assembly 35 to may be contained in the rack 36, the molding assembly 31 and ballast group
Part 32 formed in setting up and down, between both through the transfer bin 21 by branch space 37;The jack-up component 33
In the lower section of the molding assembly 31, the feeding mechanism 2 is located at the two of the shaping mechanism 3 with the output mechanism 4
End;Feeding mechanism 2 and the output mechanism 4 are respectively arranged to the both ends of molding assembly 31, realize that charging and place's semi-finished product are defeated
While going out quick operation, technology is laid for follow-up magnesia carbon brick full-automation building of production line, is convenient for the present invention preferably with after
Full-automatic production line in continuous production engages.
Further, as shown in Fig. 4,5,6,7 and 8, the transmission component 34 includes the adapter 341 of rotation setting, sets
The actuator 342 being placed on the ballast component 32 and the driven member 343 in the transfer bin 21, the adapter 341
Including the driving wheel 3411 for being coaxially disposed and being fixedly connected and regulating wheel 3412, the driving wheel 3411 and regulating wheel 3412 respectively with
The actuator 342 and driven member 343 are sequentially connected;The ballast component 32, which pumps, carries out base brick compression moulding
21 horizontal reciprocating movement of transfer bin is driven to realize that the interruption of raw material in molding assembly 31 quantitatively shifts through transmission component 34 in the process;
In the present embodiment, the actuator 342 and driven member 343 are rack setting, and the adapter 341 is dismountable gear
Group setting, wherein driving wheel 3411 and the number of teeth of regulating wheel 3412 move up and down stroke and transfer bin according to ballast component 32
21 transverse shifting strokes are equipped with, and realize 21 backhaul of transfer bin while ballast component 32 moves down process, ballast
When component 32 carries out repeatedly ballast repeatedly to being in molding assembly 31 raw material, mobilization storehouse 21 is swung by a small margin, to make
Raw material in transferred storehouse 21 is laid with uniform;During ballast component 32 moves up after ballast, transfer bin 21 synchronizes cross
It will be pushed into output mechanism 4 through jacking up the base brick 10 that component 33 eject while raw material is transferred in molding assembly 31 to movement
On.
It should be noted that as shown in Fig. 5,6,7 and 8, by transmission component 34 respectively with ballast component 32 and transfer
Storehouse 21 is fixedly connected with 21 side of reciprocating motion of the actuator 342 of setting and the structure setting of driven member 343 and mobilization storehouse
Formula is formed in 32 return course of ballast component, transfer bin 21 pushes base brick 10 in conjunction with the interruption way of output for jacking up component 33
Output quantifies feedstock transportation to molding assembly 31, realizes that the output of base brick 10, the automated production process of raw material feeding solve existing
Have in technology that there are the technical problems that raw material loading is uneven and production efficiency is low.
Embodiment two
As shown in Fig. 3,9,10,11 and 12, wherein identical with embodiment one or corresponding component uses and embodiment one
Corresponding reference numeral hereafter only describes the distinctive points with embodiment one for simplicity;The embodiment two and embodiment one
The difference is that:The dust removal assembly 35 is symmetrically disposed on the both sides of the molding assembly 31 and is positioned above 0~10mm
Place, the dust removing funnel 351 is in horizontally disposed, splayed structure setting of the dust removing funnel 351 in opening inwardly comprising be opened in
Its internal head piece 3511 and the wave plate 3512 for being rotatably dispose in progress air-flow angular adjustment in the head piece 3511, the wave plate 3512
Length direction along the head piece 3511 is arranged;In the present embodiment, the wave plate 3512 is to be rotatably dispose in the head piece
Thin plate setting in 3511, and the length of its axis both sides is different, and between the upper end height L and the height l of lower end, L > l;
In addition the torsional spring that its rotation can be made to reset is additionally provided on the wave plate 3512, which is lean-in in blank state
Tiltedly and it is closed the setting of head piece 3511;At work, when its gas flow is outside in head piece 3511, airflow function is in wave plate 3512
On, airflow function is in 3512 lifting force of wave plate and elastic restoring force double action thereon, wave plate while making head piece 3511 open
3512 is inclined, and air-flow is oriented to through wave plate 3512 and is set to base brick upper surface in the spray of direction obliquely, in such a way that air-flow brushes
The powder for becoming scattered about base brick surface blows off, and keeps the planarization on its surface, realizes that ballast component 32 repeatedly presses base brick 10
Uniform force when load, so that it is guaranteed that the dense uniform inside base brick 10;In addition, when 3511 interior air-flow direction of head piece is inside
When, since the height of 3512 upper end of wave plate is more than lower end, and it is is obliquely installed, and 3512 working condition of wave plate is level of approximation shape
State acts very fast feature in conjunction with ballast component 32 during carrying out multiple ballast to base brick 10, realizes ballast component 32
By a small margin in return stroke, after being cleared up in the powder on base brick surface by jet mode, during 32 ballast of ballast component,
The adsorbing powder dust raised during the powder to blow off and ballast is collected with aspirated mode, so that it is guaranteed that base brick is in ballast process
While middle uniform force, dust pollution is reduced.
Embodiment three
As shown in Fig. 1,13 and 14, wherein identical with embodiment two or corresponding component is using corresponding with embodiment two
Reference numeral hereafter only describes the distinctive points with embodiment two for simplicity;The embodiment three it is different from embodiment two it
Be in:The switching part 352 includes that the gas valve 3521 being connected with the dust removing funnel 351 and the gas valve 3521 are opposite
Be arranged and the intake valve 3522 that is connected with external air source, rotary seal be set between gas valve 3521 and intake valve 3522 into
3521 interior air-flow of row gas valve flows to the switching valve 3523 of switching control, is fixedly installed on 3523 outer circumference surface of switching valve
The connecting rod 3525 that swing arm 3524 and both ends are hingedly arranged with the swing arm 3524 and the ballast component 32 respectively;Ballast component 32
It drives connecting rod 3525 to move while drive moves up and down, drives swing arm 3524 to swing by connecting rod 3525, realize switching valve 3523
Rotation, realize 351 internal gas of dust removing funnel flow direction change, to realize that dust removal assembly 35 is repeatedly pressed by a small margin to base brick
In real process, ballast component 32 is detached with base brick, and through 351 jet of dust removing funnel to 10 removing surface of base brick, ballast component 32 is right
When base brick 10 pushes, 351 air-breathing of dust removing funnel will brush its powder absorptive collection, realize the dust to being formed during ballast
Pollution cleaning immediately, to reduce the pollution to environment.
Wherein, as shown in FIG. 14 and 15, the gas valve 3521 includes valve body 35211, is opened on the valve body 35211
Air entry a35212, air entry b35213 and the puff prot 35214 between air entry a35212 and air entry b35213, institute
State dust removing funnel 351 be fixedly installed on the end face of the valve body 35211 and its three be connected to setting.
In addition, as shown in FIG. 14 and 15, the intake valve 3522 includes being arranged on the air intake duct for carrying out air-flow absorption
A35221, air intake duct b35222 and for air-flow spray air jet pipe 35223 and three respectively with the air entry a35212, air-breathing
Mouth b35213 and puff prot 35214 are correspondingly arranged;The switching valve 3523 includes the intercommunicating pore 35231 opened up thereon, the company
35231 converted valve 3523 of through-hole drives rotation, rotary motion trace and the air entry a35212, air entry b35213 and jet
The distribution trajectory of mouth 35214 is identical;Its inlet end is to be connected to set to air entry a35212 with air entry b35213 in the present embodiment
It sets.
It should be noted that as shown in FIG. 14 and 15, by the switching valve 3523 with the linkage setting of ballast component 32, pressing
During load up and down motion progress base 10 ballasts of brick of component 32 are molding, control switching valve 3523 is real with fixed angle swinging
Replacing for existing dust removing funnel 351 and air entry a35212 and puff prot 35214 is intermittent communicated, to which formation is to be interrupted spray, air-breathing side
Formula collects the dedusting on base brick surface and powder;Compared to 10 surface powder of base brick is carried out in existing currently available technology manually
Material cleaning, dust pollution reduces while efficiency greatly promotes.
Example IV
The nuclear power steel ladle in the present embodiment is introduced in conjunction with Figure 16 in Figure of description to be automated with High Strength Magnesia-carbon Bricks
Production technology.
Nuclear power steel ladle High Strength Magnesia-carbon Bricks automatic production process, including following process:
(a) feed process:Raw material is delivered to through feed mechanism 1 in buffering chamber 22, and transferred storehouse 21 is with reciprocating manner
It will be in the feedstock transportation in buffering chamber 22 to molding assembly 31;
(b) molding procedure:Raw material in molding assembly 31 is realized through ballast component 32 in a manner of multiple reciprocal ballast
Base brick 10 molding production while through transmission component 34 drive 21 reciprocally swinging of transfer bin, realize transfer bin 21 in raw material it is uniform
Distribution;
(c) dust-removing process:Ballast component 32 carries out more than 10 compacting of base brick, and synchronous drive states the switching in dust removal assembly 35
352 swing rotary of portion, through switching part 352 to be interrupted the 351 inside gas of dust removing funnel realized in a manner of alternate communication in dust removal assembly 35
Circulation is changed, and realizes that dust removing funnel 351 is blown by interruption, handled the collection of 10 surface dust of base brick in a manner of suction;
(d) process is exported:Base brick 10 in output station is exported through output mechanism 4 in a manner of linear transfer.
Wherein, the transfer bin 21 with reciprocating manner by the feedstock transportation in buffering chamber 22 to molding assembly 31
It is interior, drive transfer bin 21 reciprocal in a manner of gear, rack-driving by transmission component 34 while ballast component 32 moves back and forth
Movement, realizes the quantitative transfer of raw material.
In addition, the dust removing funnel 351 is blown by interruption, is handled the collection of 10 surface dust of base brick in a manner of suction, ballast component
While 32 pairs of base bricks 10 carry out multiple compression moulding production, carried out in a swing fashion by the switching part 352 in dust removal assembly 35
Source of suction replaces switching with jet source, and discharge is adsorbed after the dust on base brick 10 is blown afloat.
In the present invention, it is to be understood that:Term "center", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness
Degree ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside", " clockwise ",
The orientation or position relationship of instructions such as " counterclockwise " are to be based on the orientation or positional relationship shown in the drawings, and are merely for convenience of retouching
It states the present invention and simplifies description, do not indicate or imply the indicated equipment or specific orientation that element must have, Yi Te
Fixed azimuth configuration and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are used for description purposes only, it is not understood to indicate or imply opposite important
Property or implicitly indicate the quantity of indicated technical characteristic.Therefore, define " first ", the feature of " second " can be expressed or
Person implicitly includes one or more this feature.In description of the invention, the meaning of " plurality " is two or two with
On, unless otherwise specifically defined.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
The change or replacement that any one skilled in the art can readily occur under the technical clarification of the present invention, such as pass through
Ballast component realizes quantifying certainly for single base brick raw material through transmission component and dust removal assembly respectively in carrying out base brick pressing process
The design concept that dynamic transmission, the automatic cleaning of powder and blank export automatically, should all cover protection scope of the present invention it
It is interior.Therefore, the scope of protection of the invention shall be subject to the scope of protection specified in the patent claim.
Claims (10)
1. nuclear power steel ladle High Strength Magnesia-carbon Bricks mechanized production system, including feed mechanism (1), which is characterized in that also wrap
It includes:
Feeding mechanism (2), the feeding mechanism (2) include carrying out the transfer bin (21) of raw material transfer and to the transfer bin (21)
It is interrupted the buffering chamber (22) of feed;
Shaping mechanism (3), the shaping mechanism (3) includes the molding assembly (31) carried for raw material, will place in a manner of ballast
The ballast component (32) of base brick (10) is made, by base after molding in molding assembly (31) in the raw material in the molding assembly (31)
The jack-up component (33) of brick (10) abjection, the control transfer bin (21) are interrupted molding assembly (31) transmission group of quantitative feeding
Part (34) and be set to the molding assembly (31) side and with the ballast component (32) be sequentially connected carry out dust collection
Dust removal assembly (35), the transmission component (34) is connected with the ballast component (32) and transfer bin (21) respectively, described
Dust removal assembly (35) includes dust removing funnel (351) and interior formed of the control dust removing funnel (351) that is connected with the ballast component (32) is determined
To the switching part (352) of air-flow;And
Output mechanism (4), the output mechanism (4) are located at the side of the shaping mechanism (3), carry out base brick (10) and export.
2. nuclear power steel ladle High Strength Magnesia-carbon Bricks mechanized production system according to claim 1, which is characterized in that institute
It further includes rack (36) to state shaping mechanism (3), and the molding assembly (31), jacks up component (33), transmission group at ballast component (32)
Part (34) and dust removal assembly (35) may be contained in the rack (36), and the molding assembly (31) and ballast component (32) are in up and down
Setting, formed between both through the transfer bin (21) by branch space (37);The jack-up component (33) is located at institute
The lower section of molding assembly (31) is stated, the feeding mechanism (2) is located at the shaping mechanism (3) with the output mechanism (4)
Both ends.
3. nuclear power steel ladle High Strength Magnesia-carbon Bricks mechanized production system according to claim 1, which is characterized in that institute
State the adapter (341) that transmission component (34) includes rotation setting, the actuator (342) being set on the ballast component (32)
And the driven member (343) in the transfer bin (21), the adapter (341) include the biography for being coaxially disposed and being fixedly connected
Driving wheel (3411) and regulating wheel (3412), the driving wheel (3411) and regulating wheel (3412) respectively with the actuator (342) and
Driven member (343) is sequentially connected;The ballast component (32) pump carry out base brick compression moulding during through pass
Dynamic component (34) driving transfer bin (21) horizontal reciprocating movement realizes that the interruption of molding assembly (31) interior raw material quantitatively shifts.
4. nuclear power steel ladle High Strength Magnesia-carbon Bricks mechanized production system according to claim 1, which is characterized in that institute
Dust removal assembly (35) is stated to be symmetrically disposed on the both sides of the molding assembly (31) and be positioned above at 0~10mm, the dedusting
(351) are struggled against in horizontally disposed, splayed structure setting of the dust removing funnel (351) in opening inwardly comprising be opened in inside it
Head piece (3511) and be rotatably dispose in the wave plate (3512) that air-flow angular adjustment is carried out in the head piece (3511), the wave plate
(3512) it is arranged along the length direction of the head piece (3511).
5. nuclear power steel ladle High Strength Magnesia-carbon Bricks mechanized production system according to claim 1, which is characterized in that institute
Switching part (352) is stated to include the gas valve (3521) being connected with the dust removing funnel (351), set relatively with the gas valve (3521)
Set and the intake valve (3522) that is connected with external air source, rotary seal be set to gas valve (3521) and intake valve (3522) it
Between carry out gas valve (3521) interior air-flow flow to the switching valve (3523) of switching control, be fixedly installed on the switching valve (3523) outside
The company that swing arm (3524) and both ends on periphery are hingedly arranged with the swing arm (3524) and the ballast component (32) respectively
Bar (3525).
6. nuclear power steel ladle High Strength Magnesia-carbon Bricks mechanized production system according to claim 5, which is characterized in that institute
State gas valve (3521) include valve body (35211), the air entry a (35212), the air entry b that are opened on the valve body (35211)
(35213) puff prot (35214) and between air entry a (35212) and air entry b (35213), the dust removing funnel
(351) it is fixedly installed on the end face of the valve body (35211) and its three is connected to setting.
7. nuclear power steel ladle High Strength Magnesia-carbon Bricks mechanized production system according to claim 6, which is characterized in that institute
It includes being arranged on air intake duct a (35221), the air intake duct b (35222) for carrying out air-flow absorption and being used for state intake valve (3522)
Air-flow spray air jet pipe (35223) and three respectively with the air entry a (35212), air entry b (35213) and puff prot
(35214) it is correspondingly arranged;The switching valve (3523) includes the intercommunicating pore (35231) opened up thereon, the intercommunicating pore (35231)
Converted valve (3523) drives rotation, rotary motion trace and the air entry a (35212), air entry b (35213) and puff prot
(35214) distribution trajectory is identical.
8. nuclear power steel ladle High Strength Magnesia-carbon Bricks automatic production process, which is characterized in that including following process:
(a) feed process, raw material are delivered to through feed mechanism (1) in buffering chamber (22), and transferred storehouse (21) is with the side of reciprocating motion
Formula will be in the feedstock transportation in buffering chamber (22) to molding assembly (31);
(b) molding procedure, the raw material in molding assembly (31) are realized through ballast component (32) in a manner of multiple reciprocal ballast
Transfer bin (21) reciprocally swinging is driven through transmission component (34) while base brick (10) molding production, is realized former in transfer bin (21)
Material is uniformly distributed;
(c) dust-removing process, ballast component (32) carry out base brick (10) and repeatedly suppress, and synchronous drive states cutting in dust removal assembly (35)
Portion (352) swing rotary is changed, through switching part (352) to be interrupted the dust removing funnel realized in a manner of alternate communication in dust removal assembly (35)
(351) internal gas flow is converted, and realizes that dust removing funnel (351) is blown by interruption, handled the collection of base brick (10) surface dust in a manner of suction;
(d) process is exported, the base brick (10) in output station is exported through output mechanism (4) in a manner of linear transfer.
9. nuclear power steel ladle High Strength Magnesia-carbon Bricks automatic production process according to claim 8, which is characterized in that institute
Stating transfer bin (21) will be in the feedstock transportation in buffering chamber (22) to molding assembly (31) with reciprocating manner, ballast group
Transfer bin (21) is driven back and forth to transport in a manner of gear, rack-driving by transmission component (34) while part (32) moves back and forth
It is dynamic, realize the quantitative transfer of raw material.
10. nuclear power steel ladle High Strength Magnesia-carbon Bricks automatic production process according to claim 8, which is characterized in that
The dust removing funnel (351) is blown by interruption, is handled the collection of base brick (10) surface dust in a manner of suction, and ballast component (32) is to base brick
(10) it while carrying out multiple compression moulding production, is inhaled in a swing fashion by the switching part (352) in dust removal assembly (35)
Air source replaces switching with jet source, adsorbs and is discharged after the dust on base brick (10) is blown afloat.
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CN201810113377.6A CN108422535A (en) | 2018-02-05 | 2018-02-05 | Nuclear power steel ladle High Strength Magnesia-carbon Bricks mechanized production system and its technique |
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CN201810113377.6A CN108422535A (en) | 2018-02-05 | 2018-02-05 | Nuclear power steel ladle High Strength Magnesia-carbon Bricks mechanized production system and its technique |
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Cited By (6)
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CN111906895A (en) * | 2020-07-14 | 2020-11-10 | 浙江嘉吉石化工程有限公司 | Automatic production equipment and process for high-strength high-purity corundum bricks |
CN112140286A (en) * | 2020-09-18 | 2020-12-29 | 李鹏军 | Brick blank processing device for antique building |
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2018
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110549114A (en) * | 2019-09-11 | 2019-12-10 | 哈工大机器人(山东)智能装备研究院 | Terminal block mounting apparatus |
CN111906895A (en) * | 2020-07-14 | 2020-11-10 | 浙江嘉吉石化工程有限公司 | Automatic production equipment and process for high-strength high-purity corundum bricks |
CN112140286A (en) * | 2020-09-18 | 2020-12-29 | 李鹏军 | Brick blank processing device for antique building |
CN113664960A (en) * | 2021-08-14 | 2021-11-19 | 安迪 | Production method of porous ceramsite concrete water permeable brick |
CN113829472A (en) * | 2021-09-09 | 2021-12-24 | 洛阳盛铁新材料科技有限公司 | Method for forming refractory brick with multi-directional force application characteristic and auxiliary device thereof |
CN113829472B (en) * | 2021-09-09 | 2022-09-27 | 洛阳盛铁新材料科技有限公司 | Method for forming refractory brick with multi-directional force application characteristic and auxiliary device thereof |
CN114933482A (en) * | 2022-04-29 | 2022-08-23 | 浙江康斯迪冶金科技有限公司 | Environment-friendly type regeneration magnesia carbon brick and forming equipment thereof |
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