CN108422471A - A kind of ultrasonic cutting method using straight sword sharp knife - Google Patents
A kind of ultrasonic cutting method using straight sword sharp knife Download PDFInfo
- Publication number
- CN108422471A CN108422471A CN201810157222.2A CN201810157222A CN108422471A CN 108422471 A CN108422471 A CN 108422471A CN 201810157222 A CN201810157222 A CN 201810157222A CN 108422471 A CN108422471 A CN 108422471A
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- Prior art keywords
- straight sword
- sharp knife
- angle
- sword sharp
- knife
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
- B26D7/086—Means for treating work or cutting member to facilitate cutting by vibrating, e.g. ultrasonically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/0006—Cutting members therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/0006—Cutting members therefor
- B26D2001/0046—Cutting members therefor rotating continuously about an axis perpendicular to the edge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/0006—Cutting members therefor
- B26D2001/006—Cutting members therefor the cutting blade having a special shape, e.g. a special outline, serrations
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Turning (AREA)
Abstract
The invention discloses a kind of ultrasonic cutting methods using straight sword sharp knife, have following steps：S1, the straight sword sharp knife parameter is measured；S2, the straight sword sharp knife make the flank of the straight sword sharp knife be bonded or carry out ultrasonic vibration cutting to material far from machined surface, and by machining locus around its cutter shaft initial rotation；S3, quality testing is carried out to the processed materials surface obtained after ultrasonic vibration cutting, if detection passes through, machines, if detection does not pass through, thens follow the steps S4；S4, rotation amount of the straight sword sharp knife around its cutter shaft initial rotation is further increased, and ultrasonic vibration cutting is carried out to material by machining locus, execute step S3 later.The present invention can effectively reduce extruding of the flank to machined surface of straight sword sharp knife, improve the suface processing quality of material.
Description
Technical field
The present invention relates to processing technology control field, specifically a kind of ultrasonic cutting method using straight sword sharp knife.
Background technology
Ultrasonic straight sword sharp knife is a kind of in food cutting, composite material (such as carbon fiber or aramid fiber) machining field
The special process cutter applied in industry, cutter hub usually in the form of sheets, and have sharp cutting edge.The cutter is in ultrasonic vibration system
Under the driving of system, make the axial high-frequency vibration generated in process in 20kHz to 40kHz ranges of cutter, while cutter edge
Specified path is fed, and the blade of straight sword sharp knife is allowed to cut material.Since cutter has certain thickness, cutter being cut into material
Meanwhile blade two sides carry out lateral compression to material.Material under the ultrasonic vibration effect and knife side squeezing action of blade,
Complete shear action.Although the vibration of supersonic frequency can make cutter more easily cut material, cutter is reduced in direction of feed
Cutting force, reduce material allows knife to act on, improve machining accuracy.But straight sword sharp knife itself has certain thickness, so
Ultrasonic straight sword sharp knife inevitably generates squeezing action to the material of joint-cutting both sides.Because the material processed is soft plasticity material
Material, this squeezing action can generate bonding of the conquassation deformation to material in finished surface, and surface mechanical properties etc. impact.Than
The honeycomb core material of the ultrasonic straight sword sharp knife cutting of such as application, the conquassation pattern on surface directly affect its performance.
Invention content
According to technical problem set forth above, and provide a kind of ultrasonic cutting method using straight sword sharp knife.The present invention adopts
Technological means is as follows：
A kind of ultrasonic cutting method using straight sword sharp knife has following steps：
S1, the straight sword sharp knife parameter is measured；
S2, the straight sword sharp knife make the flank of the straight sword sharp knife be bonded or far from having added around its cutter shaft initial rotation
Most of extruding force is shifted to reduce squeezing action of the flank to machined surface of the straight sword sharp knife on work surface
Ultrasonic vibration cutting is carried out to material to chip side, and by machining locus；
S3, quality testing is carried out to the processed materials surface obtained after ultrasonic vibration cutting, if detection passes through, processed
It completes, if detection does not pass through, thens follow the steps S4；
S4, rotation amount of the straight sword sharp knife around its cutter shaft initial rotation is further increased, and by machining locus to material
Ultrasonic vibration cutting is carried out, executes step S3 later.
The straight sword sharp knife parameter includes half angle of wedge ε, point of a knife half-angle δ and cutter top rake θ；
Half angle of wedge ε is the half of cutter rake face and flank angle in cutter working face；
The cutter top rake θ is line face angle formed by the tool axis plane vertical with direction of feed；
The point of a knife half-angle δ is the angle of blade and cutter shaft in center cutter face；
Tool clearance is cutter flank and cutting plane institute angulation in orthogonal plane.
In the step S2, the straight sword sharp knife calculates the knife of the straight sword sharp knife rotation before its cutter shaft initial rotation
Has drift angle λ0, calculating process is as follows：
In rectangular coordinate system in space, the equivalent relief angle of straight sword sharp knife is provided using the method for spin matrix, it is described straight
The equivalent relief angle of blade tip knife is about cutter top rake θ, and the function of half angle of wedge ε, point of a knife half-angle δ and cutter drift angle λ lean forward in cutter
In the case that angle θ, half angle of wedge ε and point of a knife half-angle δ are determined, solving the equivalent relief angle of the straight sword point using perceptive construction on mathematics is
Cutter drift angle λ at 0 ° is the cutter drift angle λ of the straight sword sharp knife rotation0, the straight sword sharp knife is around its cutter shaft initial rotation
Amount is equal to λ0When, the flank of the straight sword sharp knife is bonded machined surface, and the straight sword sharp knife is around its cutter shaft initial rotation amount
More than λ0When, the flank of the straight sword sharp knife is far from machined surface.
In the step S1, the straight sword sharp knife parameter is measured by photoelectric sensor.
The flank to the straight sword sharp knife during material progress ultrasonic vibration cutting and machined table by machining locus
Angle between face is constant, that is, if machining locus is straight line, the straight sword sharp knife is remained during ultrasonic vibration cutting
It is constant around its cutter shaft initial rotation amount；If machining locus is curve, the straight sword sharp knife is adjusted around its knife according to machining locus
Axis rotates, and keeps the angle during ultrasonic vibration cutting between the flank and machined surface of the straight sword sharp knife constant.
Compared with prior art, the present invention can effectively reduce extruding of the flank to machined surface of straight sword sharp knife,
Improve the suface processing quality of material.
The present invention can be widely popularized in fields such as processing technology controls based on the above reasons.
Description of the drawings
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technology description to do simply to introduce, it should be apparent that, the accompanying drawings in the following description is this hair
Some bright embodiments for those of ordinary skill in the art without having to pay creative labor, can be with
Obtain other attached drawings according to these attached drawings.
Fig. 1 be the present invention specific implementation mode in straight sword sharp knife parameter schematic diagram.
Fig. 2 be the present invention specific implementation mode in straight sword sharp knife rotation schematic diagram.
Fig. 3 be the present invention specific implementation mode in be placed on straight sword sharp knife schematic diagram in rectangular coordinate system in space.
Fig. 4 be the present invention specific implementation mode in straight sword sharp knife tool clearance with straight sword sharp knife around its cutter shaft rotation amount
Change schematic diagram.
Fig. 5 be the present invention specific implementation mode in ultrasonic vibration cutting schematic diagram (front view).
Fig. 6 be the present invention specific implementation mode in ultrasonic vibration cutting schematic diagram (side view).
Fig. 7 be the present invention specific implementation mode in ultrasonic vibration cutting schematic diagram (vertical view).
Fig. 8 is the finished surface that conventional cutting obtains.
Fig. 9 be the present invention specific implementation mode in obtained finished surface.
Specific implementation mode
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art
The every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
As shown in figs. 1 to 9, a kind of ultrasonic cutting method using straight sword sharp knife has following steps：
S1, the straight sword sharp knife parameter is measured；
S2, the straight sword sharp knife make the flank of the straight sword sharp knife be bonded or far from having added around its cutter shaft initial rotation
Work surface, and ultrasonic vibration cutting is carried out to material by machining locus；
S3, quality testing is carried out to the processed materials surface obtained after ultrasonic vibration cutting, if detection passes through, processed
It completes, if detection does not pass through, thens follow the steps S4；
S4, rotation amount of the straight sword sharp knife around its cutter shaft initial rotation is further increased, and by machining locus to material
Ultrasonic vibration cutting is carried out, executes step S3 later.
The straight sword sharp knife parameter includes half angle of wedge ε, point of a knife half-angle δ and cutter top rake θ；
In the present embodiment, half angle of wedge ε=12.5 °, point of a knife half-angle δ=10.5 ° and cutter top rake θ=30 °.
In the step S2, the straight sword sharp knife calculates the knife of the straight sword sharp knife rotation before its cutter shaft initial rotation
Has drift angle λ0, calculating process is as follows：
In rectangular coordinate system in space, the equivalent relief angle of straight sword sharp knife is provided using the method for spin matrix, it is described straight
The equivalent relief angle of blade tip knife is about cutter top rake θ, and the function of half angle of wedge ε, point of a knife half-angle δ and cutter drift angle λ lean forward in cutter
In the case that angle θ, half angle of wedge ε and point of a knife half-angle δ are determined, solving the equivalent relief angle of the straight sword point using perceptive construction on mathematics is
Cutter drift angle λ at 0 ° is the cutter drift angle λ of the straight sword sharp knife rotation0, λ0=11 °.
In the step S1, the straight sword sharp knife parameter is measured by photoelectric sensor.
The flank to the straight sword sharp knife during material progress ultrasonic vibration cutting and machined table by machining locus
Angle between face is constant.
By Fig. 8 and Fig. 9 it is found that present embodiment can improve the processing quality of soft plastic material.
Finally it should be noted that：The above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations；To the greatest extent
Present invention has been described in detail with reference to the aforementioned embodiments for pipe, it will be understood by those of ordinary skill in the art that：Its according to
So can with technical scheme described in the above embodiments is modified, either to which part or all technical features into
Row equivalent replacement；And these modifications or replacements, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
Claims (4)
1. a kind of ultrasonic cutting method using straight sword sharp knife, it is characterised in that have following steps：
S1, the straight sword sharp knife parameter is measured；
S2, the straight sword sharp knife make the flank of the straight sword sharp knife be bonded or far from machined table around its cutter shaft initial rotation
Face, and ultrasonic vibration cutting is carried out to material by machining locus；
S3, quality testing is carried out to the processed materials surface obtained after ultrasonic vibration cutting, if detection passes through, processed
At, if detection do not pass through, then follow the steps S4；
S4, rotation amount of the straight sword sharp knife around its cutter shaft initial rotation is further increased, and material is carried out by machining locus
Ultrasonic vibration cutting executes step S3 later.
2. according to the method described in claim 1, it is characterized in that：The straight sword sharp knife parameter includes half angle of wedge ε, point of a knife half-angle
δ and cutter top rake θ；
In the step S2, for the straight sword sharp knife before its cutter shaft initial rotation, the cutter for calculating the straight sword sharp knife rotation is inclined
Angle λ0, calculating process is as follows：
In rectangular coordinate system in space, the equivalent relief angle of straight sword sharp knife, the straight sword point are provided using the method for spin matrix
The equivalent relief angle of knife be about cutter top rake θ, the function of half angle of wedge ε, point of a knife half-angle δ and cutter drift angle λ, in cutter top rake θ,
In the case that half angle of wedge ε and point of a knife half-angle δ is determined, when using perceptive construction on mathematics, to solve the equivalent relief angle of the straight sword point be 0 °
Cutter drift angle λ be straight sword sharp knife rotation cutter drift angle λ0。
3. according to the method described in claim 1, it is characterized in that：In the step S1, measured by photoelectric sensor described in
Straight sword sharp knife parameter.
4. according to the method described in claim 1, it is characterized in that：Ultrasonic vibration cutting process is carried out to material by machining locus
Described in straight sword sharp knife flank and machined surface between angle it is constant.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810157222.2A CN108422471B (en) | 2018-02-24 | 2018-02-24 | Ultrasonic cutting method adopting straight-edge sharp knife |
| US16/968,124 US20210031393A1 (en) | 2018-02-24 | 2019-02-02 | Ultrasonic cutting method employing straight-blade sharp knife and application thereof |
| PCT/CN2019/074604 WO2019161744A1 (en) | 2018-02-24 | 2019-02-02 | Ultrasonic cutting method employing straight-blade sharp knife and application thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810157222.2A CN108422471B (en) | 2018-02-24 | 2018-02-24 | Ultrasonic cutting method adopting straight-edge sharp knife |
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| Publication Number | Publication Date |
|---|---|
| CN108422471A true CN108422471A (en) | 2018-08-21 |
| CN108422471B CN108422471B (en) | 2020-06-02 |
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| CN201810157222.2A Active CN108422471B (en) | 2018-02-24 | 2018-02-24 | Ultrasonic cutting method adopting straight-edge sharp knife |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019161744A1 (en) * | 2018-02-24 | 2019-08-29 | 大连理工大学 | Ultrasonic cutting method employing straight-blade sharp knife and application thereof |
| CN112476054A (en) * | 2020-09-22 | 2021-03-12 | 成都飞机工业（集团）有限责任公司 | Ultrasonic machine tool dagger tool path generation method based on equal cutting angles |
| CN114311044A (en) * | 2022-03-14 | 2022-04-12 | 常州纳捷机电科技有限公司 | Automatic cutting method of carbon fiber laminated plate |
| CN114523495A (en) * | 2022-03-29 | 2022-05-24 | 苏州科技大学 | Ultrasonic vibration cutting knife with curve blade tip-shaped cutter and use method thereof |
| CN114578752A (en) * | 2022-01-29 | 2022-06-03 | 大连理工大学 | Corner control method for ultrasonic cutting straight-edge sharp knife |
| CN114594730A (en) * | 2022-01-29 | 2022-06-07 | 大连理工大学 | Numerical control programming method for ultrasonic cutting of straight-edge sharp knife |
| CN115194831A (en) * | 2022-08-10 | 2022-10-18 | 杭州电子科技大学 | Novel wedge-shaped edge ultrasonic vibration cutting knife |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019161744A1 (en) * | 2018-02-24 | 2019-08-29 | 大连理工大学 | Ultrasonic cutting method employing straight-blade sharp knife and application thereof |
| CN112476054A (en) * | 2020-09-22 | 2021-03-12 | 成都飞机工业（集团）有限责任公司 | Ultrasonic machine tool dagger tool path generation method based on equal cutting angles |
| CN114578752A (en) * | 2022-01-29 | 2022-06-03 | 大连理工大学 | Corner control method for ultrasonic cutting straight-edge sharp knife |
| CN114594730A (en) * | 2022-01-29 | 2022-06-07 | 大连理工大学 | Numerical control programming method for ultrasonic cutting of straight-edge sharp knife |
| CN114594730B (en) * | 2022-01-29 | 2023-12-01 | 大连理工大学 | Numerical control programming method for ultrasonic cutting of straight blade tip knife |
| CN114578752B (en) * | 2022-01-29 | 2024-04-05 | 大连理工大学 | Corner control method for ultrasonic cutting straight-edge sharp knife |
| CN114311044A (en) * | 2022-03-14 | 2022-04-12 | 常州纳捷机电科技有限公司 | Automatic cutting method of carbon fiber laminated plate |
| CN114311044B (en) * | 2022-03-14 | 2022-05-27 | 常州纳捷机电科技有限公司 | Automatic cutting method of carbon fiber laminated plate |
| CN114523495A (en) * | 2022-03-29 | 2022-05-24 | 苏州科技大学 | Ultrasonic vibration cutting knife with curve blade tip-shaped cutter and use method thereof |
| CN114523495B (en) * | 2022-03-29 | 2023-05-26 | 苏州科技大学 | Ultrasonic vibration cutting knife with curve cutting tip-shaped knife and use method thereof |
| CN115194831A (en) * | 2022-08-10 | 2022-10-18 | 杭州电子科技大学 | Novel wedge-shaped edge ultrasonic vibration cutting knife |
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