CN108421580B - Low-loss coix seed shelling bin - Google Patents

Low-loss coix seed shelling bin Download PDF

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Publication number
CN108421580B
CN108421580B CN201810341704.3A CN201810341704A CN108421580B CN 108421580 B CN108421580 B CN 108421580B CN 201810341704 A CN201810341704 A CN 201810341704A CN 108421580 B CN108421580 B CN 108421580B
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China
Prior art keywords
disc
bin
static disc
coix seed
static
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CN201810341704.3A
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Chinese (zh)
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CN108421580A (en
Inventor
王建楠
谢焕雄
刘敏基
胡志超
彭宝良
曹明珠
颜建春
吴惠昌
魏海
吴峰
陈有庆
顾峰玮
髙学梅
高景魁
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Nanjing Research Institute for Agricultural Mechanization Ministry of Agriculture
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Nanjing Research Institute for Agricultural Mechanization Ministry of Agriculture
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02BPREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B3/00Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming
    • B02B3/02Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming by means of discs

Abstract

The invention relates to a low-loss coix seed shelling bin, and belongs to the technical field of agricultural machinery. The shelling bin consists of a bin, a feed hopper and a discharge hopper, wherein the feed hopper and the discharge hopper are respectively arranged at the top and the bottom of the bin, a static disc and a movable disc are respectively arranged below the hopper, an outlet of the hopper is communicated with a central hole of the static disc, the central hole of the static disc is gradually widened from top to bottom, the movable disc is connected with a rotating shaft supported by the bin, the circular working surface consists of radial arc grooves and radial arc ribs which are distributed at intervals, the radial arc ribs are provided with radial eccentric holes deviating from the symmetrical center line of the arc ribs, and the radial hole deviating directions of the static disc and the movable disc are respectively the same as or opposite to the rotating direction of the movable disc. The invention ensures that the effective extrusion of the coix seed shells obviously improves the threshing rate and also avoids excessive extrusion of the extruded coix seeds to greatly reduce the crushing rate by skillfully utilizing the rigidity difference of the materials at two sides of the eccentric holes.

Description

Low-loss coix seed shelling bin
Technical Field
The invention relates to a shelling bin, in particular to a low-loss coix seed shelling bin, and belongs to the technical field of agricultural machinery.
Background
The coix seed shelling processing is an essential important link for coix seed medicine and eating, and the operation quality of coix seed shelling equipment is a key for influencing the coix seed quality and commercialization. According to the knowledge of the applicant, researches on special unshelling processing technology, process and equipment of coix seeds are less for a long time, and the unshelling processing quality of coix seeds is poor due to irregular appearance, firm shell and flexible material characteristics of coix seeds, so that the unshelling processing quality of coix seeds is low, the primary unshelling rate is low, the breakage rate is high, and the unshelling of coix seeds after screening is often required, so that the operation efficiency is low, the quality of coix seeds is poor, and the unshelling processing technology becomes one of technical bottlenecks for restricting the healthy development of the industry.
The search shows that the Chinese patent application with the application number of 201110139722.1 discloses a basic structure of a pearl barley sheller, a fixed grinding disc and a movable grinding disc corresponding to the fixed grinding disc are arranged below an upper cover of a shell, innovation is focused on a grinding disc, the movable grinding disc consists of a rigid disc and an elastic friction plate, the elastic friction plate is fixed on the rigid disc, and pearl barley is shelled under the combined action of the fixed grinding disc and the elastic friction plate. Thereafter, the chinese patent application of application No. 201410049465.6 discloses a huller for pearl barley or buckwheat, which further improves a grinding disc, wherein an arc-shaped grid is arranged on the upper plane of a movable disc arranged below a static disc, and the arc-shaped grid takes the center of the movable disc as an arc center. Then, the Chinese patent application with the application number of 201711040526.2 provides a more specific technical scheme for the clearance, the materials and the like of the grinding disc.
Although people realize that the problems of improving the threshing performance and reducing the breakage rate are solved properly aiming at the special material characteristics of the coix, the key is that the millstone is provided with a plurality of positive schemes, however, practice shows that the improvement of the threshing performance and the reduction of the breakage rate still have room for improvement.
Disclosure of Invention
The invention aims at: aiming at the problems of the technology, the low-loss coix seed shelling bin capable of remarkably improving the threshing rate and greatly reducing the crushing rate is provided, so that the coix seed quality is effectively improved.
In order to achieve the purpose, the basic technical scheme of the low-loss coix seed shelling bin is as follows: the automatic feeding device comprises a feed bin, a feed hopper positioned at the top of the feed bin and a discharge hopper positioned at the bottom of the feed bin, wherein a static disc and a movable disc which are respectively provided with a polyurethane peripheral working surface are arranged below the feed bin, an outlet of the feed bin is communicated with a central hole of the static disc, the central hole of the static disc is gradually widened from top to bottom, the movable disc is connected with a rotating shaft supported by the feed bin, the peripheral working surface is formed by radial arc grooves and radial arc ribs which are distributed at intervals, the radial eccentric holes deviating from the symmetrical central line of the arc ribs are formed in the radial eccentric holes of the static disc and the movable disc, and the deviation directions of the radial eccentric holes of the static disc and the movable disc are respectively the same as and opposite to the rotation directions of the movable disc.
During shelling, the coix seeds entering the working face are extruded and crushed between areas with higher hardness and rigidity due to thicker wall thickness in the rotating process of the movable plate, namely, the hard shell is far away from the holes on the upper convex rib and the lower convex rib of the static plate and the movable plate, and the removed coix seeds are in two motion states under the continuous rotation of the movable plate and the pushing of subsequent materials: part of coix seeds enter a gap between the upper convex ribs and the lower convex ribs and are gradually discharged under the pushing of subsequent materials; the rotation of a part of the coix seed follow-up disc which is separated out enters a region with thinner wall thickness and weaker rigidity adjacent to the two eccentric holes, and the material is easy to instantaneously deform at the region, so that the separated and weaker coix seed is effectively protected from being broken, and the coix seed is gradually discharged under the pushing of the subsequent material. Therefore, the invention skillfully utilizes the rigidity difference of the materials at two sides of the hole, not only ensures the effective extrusion of the coix seed shells and obviously improves the threshing rate, but also avoids excessive extrusion of the extruded coix seeds and greatly reduces the crushing rate.
The invention is further perfected as follows:
the density of the polyurethane is1-1.2g/cm 3 The hardness is 60-70A.
The radial eccentric hole is a radial eccentric blind hole, and the inner end of the circular arc convex rib of the static disc is provided with a circular arc flange adjacent to one side of the radial eccentric blind hole.
An annular static disc fixing seat fixed at the upper end of the storage bin is arranged below the hopper, a static disc mounting seat is embedded in the static disc fixing seat, and a static disc is fixed on the lower surface of the static disc mounting seat.
The inside fixed platelike movable disk bearing of feed bin, the middle part of movable disk bearing is through the pivot of bearing support vertical, the upper end fixedly connected mounting movable disk of pivot, the lower extreme of pivot is equipped with the driving pulley.
The outer diameters of the static disc and the dynamic disc are equal.
The radius of the arc groove is smaller than that of the arc convex rib, and a crescent gap is formed between the arc groove and the arc convex rib.
Drawings
The invention is further described below with reference to the accompanying drawings.
Fig. 1 is a schematic structural view of an embodiment of the present invention.
FIG. 2 is a schematic view of the cross-sectional structure A-A of FIG. 1.
Fig. 3 is a schematic diagram of the structure of the movable disc in the embodiment of fig. 1.
Fig. 4 is a schematic view of the static disc structure in the embodiment of fig. 1.
Fig. 5 is a schematic perspective view of the movable disk in the embodiment of fig. 1.
Fig. 6 is a schematic perspective view of the static disc of the embodiment of fig. 1.
Fig. 7 is a schematic structural diagram of the two-disc working state of the embodiment of fig. 1.
Fig. 8 is a partially enlarged schematic structural view of fig. 7.
In the figure: 1. the feeding hopper 2, the adjusting handle 3, the storage bin 4, the static disc mounting seat 5, the static disc 6, the static disc fixing seat 7, the movable disc 8, the movable disc supporting seat 9, the rotating shaft 10, the driving belt wheel 11 and the discharging hopper.
Detailed Description
The low-loss coix seed shelling bin of the embodiment is shown in figures 1 and 2, and consists of a bin 3, a feed hopper 1 fixed on the top of the bin 3 and a discharge hopper 11 fixed on the bottom of the bin 3. An annular static disc fixing seat 6 fixed at the upper end of the storage bin 3 is arranged below the storage bin 1, a static disc mounting seat 4 is embedded in the static disc fixing seat 6, and a static disc 5 is fixed on the lower surface of the static disc mounting seat 4. The outlet at the bottom of the hopper 1 is communicated with the central hole of the static disc 5, and the central hole of the static disc 5 is gradually widened from top to bottom and is in a bell mouth shape, so that an annular lower surface with the width of B is formed.
The inside of the stock bin 3 is fixed with a plate-shaped movable disc supporting seat 8, the middle part of the movable disc supporting seat 8 supports a vertical rotating shaft 9 through a bearing, the upper end of the rotating shaft 9 is fixedly connected with a movable disc 7, and the lower end is provided with a driving belt wheel 11.
Referring to fig. 3-8, the outer diameters of the static disc 5 and the dynamic disc 7 are equal, and the lower surface of the stainless steel upper disc body 5-1 of the static disc 5 and the upper surface circumference of the stainless steel lower disc body 7-1 of the dynamic disc 7 are respectively provided with radial and spaced caulking grooves, in this embodiment, the preferable circular arc caulking groove Y and the flat bottom caulking groove H are respectively formed into a polyurethane circumference lower attaching ring 5-2 and a circumference attaching ring 7-2 planted in the caulking grooves through an injection molding process, so that ideal combination rigidity is ensured. The repeated test shows that the density of the polyurethane is 1-1.2g/cm 3 The hardness is preferably 60-70A, because the polyurethane is slightly harder than the coix seed shell in the extrusion state, the effective shelling can be ensured, and the coix seed can be prevented from being damaged as much as possible. The lower peripheral attaching ring 5-2 and the upper peripheral attaching ring 7-2 are respectively provided with a peripheral working surface formed by radial arc grooves and arc ribs which are distributed at intervals, and the radius R of the arc grooves is smaller than the radius R of the arc ribs, so that a crescent-shaped gap A1 is formed between the two. The circular arc convex ribs of the lower peripheral attaching ring 5-2 and the upper peripheral attaching ring 7-2 are respectively provided with radial eccentric blind holes 5-3 and 7-3 deviating from the symmetrical central line of the circular arc convex ribs, so that the coix seeds are prevented from entering the holes. The radial eccentric blind holes of the static disc 5 and the dynamic disc 7 deviate in the same and opposite directions as the rotational direction X of the dynamic disc, respectively, i.e. the radial eccentric blind holes 5-3 of the static disc 5 deviate towards the rotational direction of the dynamic disc and the radial eccentric blind holes of the dynamic disc 7 deviate towards the rotational direction of the dynamic disc, thereby forming a relatively rigid area A2 between thicker walls and a relatively flexible area A3 between thinner walls when the dynamic disc and the static disc are engaged. The embodiment is further improved on the basis of the above, and the static discThe inner end of the circular arc convex rib 5 is provided with a circular arc flange 7-4 adjacent to one side of the radial eccentric blind hole, thereby having the function of preventing the unshelling coix seeds from directly entering the relatively flexible area A3 and ensuring that the unshelling coix seeds firstly enter the rigid area A2.
During shelling, coix seeds from a feeding hopper enter a working surface between a movable millstone and a static millstone, during clockwise rotation of the movable millstone, a hard shell of the coix seeds is extruded and crushed between relatively rigid areas firstly, and under the continuous rotation of the movable millstone and the pushing of subsequent materials, the crushed shell is discharged firstly into a crescent gap due to the fact that the volume is smaller than that of the coix seeds, and the removed coix seeds are gradually discharged along with the crescent gap, and even if the coix seeds are not discharged in time, the coix seeds enter the relatively flexible areas and are gradually discharged, and finally are output through a discharge hole. Because the polyurethane in the area is slightly extruded to generate larger deformation, the extra extrusion of the coix seeds is obviously reduced, and the damage of the coix seeds is effectively inhibited. After primary shelling, most of coix seeds are shelled or the shells are broken, even if the coix seeds enter a relatively flexible area, the coix seeds can be removed by slightly pressing and exerting force, and the removed coix seeds cannot be damaged. In a word, practice proves that the adoption of the embodiment not only ensures the effective extrusion of the coix seed shells and obviously improves the threshing rate, but also avoids the excessive extrusion of the extruded coix seeds and greatly reduces the crushing rate.

Claims (7)

1. A low-loss coix seed shelling bin is composed of a bin (3), a feed hopper (1) positioned at the top of the bin and a discharge hopper (11) positioned at the bottom of the bin, wherein a static disc (5) and a movable disc (7) are installed below the feed hopper, the static disc and the movable disc are respectively provided with a matched polyurethane circumference working surface, an outlet of the feed hopper is communicated with a central hole of the static disc, the central hole of the static disc gradually expands from top to bottom, the movable disc is connected with a rotating shaft (9) supported by the bin, the circumference working surface is composed of radial arc grooves and arc ribs which are distributed at intervals, and radial eccentric holes deviating from the symmetrical center line of the arc ribs are formed in the radial eccentric hole deviating directions of the static disc and the movable disc are respectively the same as or opposite to the rotation direction of the movable disc.
2. The low loss coix seed husking bin of claim 1 wherein: the density of the polyurethane is 1-1.2g/cm 3 The hardness is 60-70A.
3. The low loss coix seed husking bin of claim 2 wherein: the radial eccentric hole is a radial eccentric blind hole, and the inner end of the circular arc convex rib of the static disc is provided with a circular arc flange adjacent to one side of the radial eccentric blind hole.
4. A low loss coix seed husking bin according to claim 3, wherein: the annular static disc fixing seat fixed at the upper end of the storage bin is arranged below the feed hopper, the static disc mounting seat is embedded in the static disc fixing seat, and the static disc is fixed on the lower surface of the static disc mounting seat.
5. The low loss coix seed husking bin of claim 4 wherein: the inside fixed platelike movable disk bearing of feed bin, the middle part of movable disk bearing is through the pivot of bearing support vertical, the upper end fixedly connected mounting movable disk of pivot, the lower extreme of pivot is equipped with the driving pulley.
6. The low loss coix seed husking bin of claim 5 wherein: the outer diameters of the static disc and the dynamic disc are equal.
7. The low loss coix seed husking bin of claim 6 wherein: the radius of the arc groove is smaller than that of the arc convex rib, and a crescent gap is formed between the arc groove and the arc convex rib.
CN201810341704.3A 2018-04-17 2018-04-17 Low-loss coix seed shelling bin Active CN108421580B (en)

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CN108421580B true CN108421580B (en) 2023-09-12

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112138739B (en) * 2020-09-09 2021-11-23 安阳工学院 Quinoa shelling device and method

Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR684966A (en) * 1929-11-14 1930-07-03 Internat Pulverising & Grindin Improvements to disintegrating machines, particularly applicable to disintegrating rubber
US2791254A (en) * 1954-03-10 1957-05-07 Carl J Crane Resilient disc type seed sheller
JPH10248513A (en) * 1997-03-05 1998-09-22 Suzuyo Kogyo Kk Hulling block for swelled seed hulling device
CN101342504A (en) * 2008-08-07 2009-01-14 西安建筑科技大学 High-voltage panel type grinding equipment and its processing method
CN102240578A (en) * 2011-05-27 2011-11-16 锦州俏牌机械有限公司 Coix seed sheller
CN103637362A (en) * 2013-11-11 2014-03-19 宁波市鄞州云帆工程咨询有限公司 Anti-bursting batch processing shell breaking device
CN203505498U (en) * 2013-10-18 2014-04-02 陕西科技大学 Eccentric extrusion type walnut shell cracking machine with roller
CN203577871U (en) * 2013-11-01 2014-05-07 安徽燕之坊食品有限公司 Low-noise material grinding disk
CN103816958A (en) * 2014-02-13 2014-05-28 农业部南京农业机械化研究所 Sheller for barley or buckwheat
CN105942548A (en) * 2016-04-26 2016-09-21 农业部南京农业机械化研究所 Low-loss peanut seed shelling device
CN106820174A (en) * 2016-12-27 2017-06-13 重庆顺泰食品有限公司 Peanut device for peeling
CN208436890U (en) * 2018-04-17 2019-01-29 农业部南京农业机械化研究所 A kind of low damage coix lacryma-jobi shelling storehouse

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR684966A (en) * 1929-11-14 1930-07-03 Internat Pulverising & Grindin Improvements to disintegrating machines, particularly applicable to disintegrating rubber
US2791254A (en) * 1954-03-10 1957-05-07 Carl J Crane Resilient disc type seed sheller
JPH10248513A (en) * 1997-03-05 1998-09-22 Suzuyo Kogyo Kk Hulling block for swelled seed hulling device
CN101342504A (en) * 2008-08-07 2009-01-14 西安建筑科技大学 High-voltage panel type grinding equipment and its processing method
CN102240578A (en) * 2011-05-27 2011-11-16 锦州俏牌机械有限公司 Coix seed sheller
CN203505498U (en) * 2013-10-18 2014-04-02 陕西科技大学 Eccentric extrusion type walnut shell cracking machine with roller
CN203577871U (en) * 2013-11-01 2014-05-07 安徽燕之坊食品有限公司 Low-noise material grinding disk
CN103637362A (en) * 2013-11-11 2014-03-19 宁波市鄞州云帆工程咨询有限公司 Anti-bursting batch processing shell breaking device
CN103816958A (en) * 2014-02-13 2014-05-28 农业部南京农业机械化研究所 Sheller for barley or buckwheat
CN105942548A (en) * 2016-04-26 2016-09-21 农业部南京农业机械化研究所 Low-loss peanut seed shelling device
CN106820174A (en) * 2016-12-27 2017-06-13 重庆顺泰食品有限公司 Peanut device for peeling
CN208436890U (en) * 2018-04-17 2019-01-29 农业部南京农业机械化研究所 A kind of low damage coix lacryma-jobi shelling storehouse

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