Application method of self-attaching asphalt module for road repair
The invention name of the original application: asphalt module for self-attaching road repair
Original application No.: 2016110208880
Application date of the original application: 2016.11.21.
Technical Field
The invention relates to an asphalt module for self-attaching road repair, and relates to the field of municipal road maintenance.
Background
At present, asphalt is mostly adopted for repairing roads, but the asphalt is often damaged quickly after repairing. The main reason lies in that the layer of repairing does not laminate with original pitch layer, basic unit, perhaps the temperature is unsuitable when repairing, and the temperature is low excessively, and the layer of repairing does not combine together with original pitch layer, basic unit. The surface layer falls off after being rolled for a long time. The conventional process is to pour the heated bitumen into a designed pit for compaction. This method is also weather limited and the repair costs are enormous for a small area.
Disclosure of Invention
In view of the defects in the prior art, the invention aims to provide a self-bonding asphalt module for road repair, which is prepared by prefabricating a heatable asphalt module, placing the asphalt module into a road section to be repaired, and performing conventional process repair to achieve the effects of pressure resistance, deformation resistance, firm bonding and durability.
In order to achieve the purpose, the technical solution adopted by the invention is as follows:
the self-attaching asphalt module for road repair is characterized in that the asphalt module is formed by compounding an asphalt surface layer (1), a reinforcing net layer (2), a spun-bonded non-woven fabric layer (3), a tungsten wire layer (4), a melt-blown non-woven fabric layer (5) and an asphalt bottom layer (6) from top to bottom; the tungsten wire layer (4) is paved between the spun-bonded non-woven fabric layer (3) and the melt-blown non-woven fabric layer (5); the tungsten filament layer (4) is formed by sequentially arranging and paving a plurality of tungsten filaments in a U-shaped structure, and two ends of each tungsten filament are arranged on one side of the asphalt module and are connected with the positive electrode and the negative electrode of a power supply through a first lead; and the tungsten filaments paved on every two adjacent U-shaped structures are connected in series by a second lead.
The reinforcing net layer (2) is a woven wire net.
The power supply is 220V municipal power supply.
The use method of the self-attaching asphalt module for road repair comprises the following steps:
1) a groove matched with the asphalt module is formed on the road to be repaired;
2) putting the whole asphalt module into the groove;
3) connecting two ends of the tungsten filament with the farthest distance with the positive electrode and the negative electrode through a first lead, and connecting a municipal power supply;
4) the electrified tungsten wire layer transfers heat to the asphalt bottom layer, the asphalt in the asphalt module is melted by the high-temperature asphalt bottom layer, and then the asphalt module is tightly adhered to the original road;
5) cutting off the power supply and recovering the first lead;
6) the modules were compacted using conventional processes.
The use method of the self-attaching asphalt module for road repair comprises the following steps:
1) a groove matched with a plurality of asphalt modules is formed on a road to be repaired;
2) connecting a plurality of asphalt modules in series into a whole, and placing the whole into the groove;
3) two ends of a tungsten filament which is farthest away from the asphalt module formed by the series connection are connected with a positive electrode and a negative electrode through a first lead, and a municipal power supply is connected;
4) the electrified tungsten wire layer transfers heat to the asphalt bottom layer, the asphalt in the asphalt module is melted by the high-temperature asphalt bottom layer, and then the asphalt module is tightly adhered to the original road;
5) cutting off the power supply and recovering the first lead;
6) the modules were compacted using conventional processes.
The use method of the self-attaching asphalt module for road repair comprises the following steps:
1) forming a groove with a regular shape on a road to be repaired;
2) cutting an asphalt module adapting to the shape of the groove between two adjacent U-shaped structures on the whole asphalt module along the direction vertical to the second conducting wire, and placing the asphalt module into the groove;
3) connecting the two ends of the tungsten filament which is farthest away from the cut asphalt module with the anode and the cathode through a first lead, and connecting a municipal power supply;
4) the electrified tungsten wire layer transfers heat to the asphalt bottom layer, the asphalt in the asphalt module is melted by the high-temperature asphalt bottom layer, and then the asphalt module is tightly adhered to the original road;
5) cutting off the power supply and recovering the first lead;
6) the modules were compacted using conventional processes.
The manufacturing method of the self-attaching asphalt module for road repair comprises the following steps:
1) prefabricating an asphalt surface layer with the thickness of 2-3CM and suitable for a road repairing shape, placing the asphalt surface layer on a horizontal processing table, and placing a reinforcing net with the same size on the asphalt surface layer; then placing the spun-bonded non-woven fabric on a reinforcing net;
2) laying tungsten filaments on the spun-bonded non-woven fabric on which the reinforcing net is placed, wherein the tungsten filaments are respectively laid on the surface of the spun-bonded non-woven fabric in a U-shaped structure side by side, and connectors are reserved and connected with conducting wires;
3) paving melt-blown non-woven fabrics on the tungsten wire layer, and coating asphalt with the thickness of 2-3CM at the temperature of 130-180 ℃ on the surface of the tungsten wire layer;
4) and (4) placing the asphalt module until the temperature is reduced to 60-80 ℃, flattening the asphalt module by a compression roller, and naturally placing the asphalt module until the temperature is reduced to room temperature to prepare the asphalt module.
After adopting above-mentioned scheme, compare with prior art and have following beneficial effect: the strength of the composite non-woven fabric formed by compounding the spun-bonded non-woven fabric layer, the reinforced net layer and the melt-blown non-woven fabric layer is greatly increased; according to the asphalt module, the tungsten wire layer comprises a plurality of tungsten wires with U-shaped structures, the tungsten wires can be cut into various required shapes and placed in a road section to be repaired, and asphalt is melted by electrifying and heating, so that the repairing effect is achieved, and the effects of compression resistance, deformation resistance and durability are achieved; the tungsten wire layer is added, and the heating of the tungsten wire layer is used for softening the asphalt, so that the traditional process is replaced, and the method is more convenient.
Drawings
FIG. 1 is a schematic structural view of a self-bonding asphalt module for road repair,
fig. 2, a schematic view of the layer structure of tungsten filament,
in the figure: 1. the asphalt layer, 2, the reinforcing mesh layer, 3, the spun-bonded non-woven fabric layer, 4, the tungsten filament layer, 5, the melt-blown non-woven fabric layer, 6, the asphalt bottom layer, 7, the U-shaped tungsten filament, 8 and the second conducting wire.
Detailed Description
The first embodiment is as follows:
the self-attaching asphalt module for road repair is characterized in that the asphalt module is formed by compounding an asphalt surface layer (1), a reinforcing net layer (2), a spun-bonded non-woven fabric layer (3), a tungsten wire layer (4), a melt-blown non-woven fabric layer (5) and an asphalt bottom layer (6) from top to bottom; the tungsten wire layer (4) is paved between the spun-bonded non-woven fabric layer (3) and the melt-blown non-woven fabric layer (5); the tungsten filament layer (4) is formed by sequentially arranging and paving a plurality of tungsten filaments in a U-shaped structure, and two ends of each tungsten filament are arranged on one side of the asphalt module and are connected with the positive electrode and the negative electrode of a power supply through a first lead; and the tungsten filaments paved on every two adjacent U-shaped structures are connected in series by a second lead.
The reinforcing net layer (2) is a woven wire net.
The power supply is 220V municipal power supply.
The use method of the self-attaching asphalt module for road repair comprises the following steps:
1) a groove matched with the asphalt module is formed on the road to be repaired;
2) putting the whole asphalt module into the groove;
3) connecting two ends of the tungsten filament with the farthest distance with the positive electrode and the negative electrode through a first lead, and connecting a municipal power supply;
4) the electrified tungsten wire layer transfers heat to the asphalt bottom layer, the asphalt in the asphalt module is melted by the high-temperature asphalt bottom layer, and then the asphalt module is tightly adhered to the original road;
5) cutting off the power supply and recovering the first lead;
6) the modules were compacted using conventional processes.
The manufacturing method of the self-attaching asphalt module for road repair comprises the following steps:
1) prefabricating an asphalt surface layer with the thickness of 2-3CM and suitable for a road repairing shape, placing the asphalt surface layer on a horizontal processing table, and placing a reinforcing net with the same size on the asphalt surface layer; then placing the spun-bonded non-woven fabric on a reinforcing net;
2) laying tungsten filaments on the spun-bonded non-woven fabric on which the reinforcing net is placed, wherein the tungsten filaments are respectively laid on the surface of the spun-bonded non-woven fabric in a U-shaped structure side by side, and connectors are reserved and connected with conducting wires;
3) paving melt-blown non-woven fabrics on the tungsten wire layer, and coating asphalt with the thickness of 2-3CM at the temperature of 130-180 ℃ on the surface of the tungsten wire layer;
4) and (4) placing the asphalt module until the temperature is reduced to 60-80 ℃, flattening the asphalt module by a compression roller, and naturally placing the asphalt module until the temperature is reduced to room temperature to prepare the asphalt module.
Example two:
the self-attaching asphalt module for road repair is characterized in that the asphalt module is formed by compounding an asphalt surface layer (1), a reinforcing net layer (2), a spun-bonded non-woven fabric layer (3), a tungsten wire layer (4), a melt-blown non-woven fabric layer (5) and an asphalt bottom layer (6) from top to bottom; the tungsten wire layer (4) is paved between the spun-bonded non-woven fabric layer (3) and the melt-blown non-woven fabric layer (5); the tungsten filament layer (4) is formed by sequentially arranging and paving a plurality of tungsten filaments in a U-shaped structure, and two ends of each tungsten filament are arranged on one side of the asphalt module and are connected with the positive electrode and the negative electrode of a power supply through a first lead; and the tungsten filaments paved on every two adjacent U-shaped structures are connected in series by a second lead.
The reinforcing net layer (2) is a woven wire net.
The power supply is 220V municipal power supply.
The use method of the self-attaching asphalt module for road repair comprises the following steps:
1) a groove matched with a plurality of asphalt modules is formed on a road to be repaired;
2) connecting a plurality of asphalt modules in series into a whole, and placing the whole into the groove;
3) two ends of a tungsten filament which is farthest away from the asphalt module formed by the series connection are connected with a positive electrode and a negative electrode through a first lead, and a municipal power supply is connected;
4) the electrified tungsten wire layer transfers heat to the asphalt bottom layer, the asphalt in the asphalt module is melted by the high-temperature asphalt bottom layer, and then the asphalt module is tightly adhered to the original road;
5) cutting off the power supply and recovering the first lead;
6) the modules were compacted using conventional processes.
The manufacturing method of the self-attaching asphalt module for road repair comprises the following steps:
1) prefabricating an asphalt surface layer with the thickness of 2-3CM and suitable for a road repairing shape, placing the asphalt surface layer on a horizontal processing table, and placing a reinforcing net with the same size on the asphalt surface layer; then placing the spun-bonded non-woven fabric on a reinforcing net;
2) laying tungsten filaments on the spun-bonded non-woven fabric on which the reinforcing net is placed, wherein the tungsten filaments are respectively laid on the surface of the spun-bonded non-woven fabric in a U-shaped structure side by side, and connectors are reserved and connected with conducting wires;
3) paving melt-blown non-woven fabrics on the tungsten wire layer, and coating asphalt with the thickness of 2-3CM at the temperature of 130-180 ℃ on the surface of the tungsten wire layer;
4) and (4) placing the asphalt module until the temperature is reduced to 60-80 ℃, flattening the asphalt module by a compression roller, and naturally placing the asphalt module until the temperature is reduced to room temperature to prepare the asphalt module.
Example three:
the self-attaching asphalt module for road repair is characterized in that the asphalt module is formed by compounding an asphalt surface layer (1), a reinforcing net layer (2), a spun-bonded non-woven fabric layer (3), a tungsten wire layer (4), a melt-blown non-woven fabric layer (5) and an asphalt bottom layer (6) from top to bottom; the tungsten wire layer (4) is paved between the spun-bonded non-woven fabric layer (3) and the melt-blown non-woven fabric layer (5); the tungsten filament layer (4) is formed by sequentially arranging and paving a plurality of tungsten filaments in a U-shaped structure, and two ends of each tungsten filament are arranged on one side of the asphalt module and are connected with the positive electrode and the negative electrode of a power supply through a first lead; and the tungsten filaments paved on every two adjacent U-shaped structures are connected in series by a second lead.
The reinforcing net layer (2) is a woven wire net.
The power supply is 220V municipal power supply.
The use method of the self-attaching asphalt module for road repair comprises the following steps:
1) forming a groove with a regular shape on a road to be repaired;
2) cutting an asphalt module adapting to the shape of the groove between two adjacent U-shaped structures on the whole asphalt module along the direction vertical to the second conducting wire, and placing the asphalt module into the groove;
3) connecting the two ends of the tungsten filament which is farthest away from the cut asphalt module with the anode and the cathode through a first lead, and connecting a municipal power supply;
4) the electrified tungsten wire layer transfers heat to the asphalt bottom layer, the asphalt in the asphalt module is melted by the high-temperature asphalt bottom layer, and then the asphalt module is tightly adhered to the original road;
5) cutting off the power supply and recovering the first lead;
6) the modules were compacted using conventional processes.
The manufacturing method of the self-attaching asphalt module for road repair comprises the following steps:
1) prefabricating an asphalt surface layer with the thickness of 2-3CM and suitable for a road repairing shape, placing the asphalt surface layer on a horizontal processing table, and placing a reinforcing net with the same size on the asphalt surface layer; then placing the spun-bonded non-woven fabric on a reinforcing net;
2) laying tungsten filaments on the spun-bonded non-woven fabric on which the reinforcing net is placed, wherein the tungsten filaments are respectively laid on the surface of the spun-bonded non-woven fabric in a U-shaped structure side by side, and connectors are reserved and connected with conducting wires;
3) paving melt-blown non-woven fabrics on the tungsten wire layer, and coating asphalt with the thickness of 2-3CM at the temperature of 130-180 ℃ on the surface of the tungsten wire layer;
4) and (4) placing the asphalt module until the temperature is reduced to 60-80 ℃, flattening the asphalt module by a compression roller, and naturally placing the asphalt module until the temperature is reduced to room temperature to prepare the asphalt module.
The tungsten filament layer comprises a plurality of tungsten filaments with U-shaped structures, and the tungsten filaments can be cut into required shapes according to requirements and placed in road sections needing to be repaired; in addition, the method can be applied in a whole block, and can also be used by combining a plurality of blocks according to the method of the second embodiment; the asphalt in the asphalt module can be softened by heating and repairing the asphalt module by communicating with a power supply, so that the asphalt module is tightly combined with the periphery, and the effects of pressure resistance, deformation resistance and durability are achieved.