CN108406331B - Basket welding stamping automation device - Google Patents
Basket welding stamping automation device Download PDFInfo
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- CN108406331B CN108406331B CN201810346618.1A CN201810346618A CN108406331B CN 108406331 B CN108406331 B CN 108406331B CN 201810346618 A CN201810346618 A CN 201810346618A CN 108406331 B CN108406331 B CN 108406331B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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Abstract
The invention discloses a basket welding and stamping automation device which comprises a conveying lifting device, a translation conveying device, a conveying and welding device, a stamping device and a discharging turnover structure, wherein the conveying lifting device is arranged on the basket; the conveying lifting device is arranged in front of the translation conveying device and is used for conveying the basket to the input end of the translation conveying device; the translation conveying device conveys the basket from the input end adjacent to the conveying lifting device to the output end, the translation conveying device comprises a first frame structure and a conveying mechanism, the basket is driven to be conveyed to the output end from the input end on the first frame structure through the conveying mechanism, a first processing station is arranged at the position adjacent to the input end of the first frame structure, a second processing station is arranged at the position adjacent to the output end of the first frame structure, and the conveying welding device is arranged below the first processing station; the stamping device is arranged below the second processing station; the ejection of compact flip structure sets up in translation conveyor's rear. The automatic basket welding and stamping device can effectively improve the production efficiency of the basket.
Description
Technical Field
The invention relates to the field of basket processing equipment, in particular to an automatic basket welding and stamping device.
Background
At present, in a common basket production line, the basket is mostly processed by adopting a manual mode through welding and stamping, but the labor cost is high, the efficiency is slower, and the production efficiency of the basket is influenced.
Disclosure of Invention
The invention aims to provide an automatic basket welding and stamping device.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the basket welding and stamping automation device comprises a conveying lifting device, a translation conveying device, a conveying welding device, a stamping device and a discharging turnover structure; the conveying lifting device is arranged in front of the translation conveying device and comprises a conveying structure and a lifting mechanism, the conveying structure conveys the basket to the lifting mechanism, and the lifting mechanism drives the basket to ascend and conveys the basket to the input end of the translation conveying device; the basket conveying device comprises a first frame structure and a conveying mechanism arranged on the first frame structure, the conveying mechanism drives the basket to convey the basket from the input end to the output end on the first frame structure, a first processing position is arranged at the position, adjacent to the input end, of the first frame structure, a second processing position is arranged at the position, adjacent to the output end, of the first frame structure, a conveying welding device is arranged below the first processing position, so that when the basket is conveyed to the first processing position, the conveying welding device is started, the basket is conveyed to the conveying welding device from the conveying welding device, the conveying welding device welds the basket to the bottom of the basket, the welded basket is conveyed from the conveying welding device back to the first processing position, and the basket is continuously conveyed to the output end from the first processing position through the conveying mechanism; the punching device is arranged below the second processing station, so that when the basket is conveyed to the second processing station, the punching device is started, the basket is conveyed to the punching device from the translation conveying device, the punching device punches the basket, the punched basket is conveyed back to the second processing station from the punching device, and the basket is continuously conveyed to the output end from the second processing station through the conveying mechanism; the ejection of compact flip structure sets up in translation conveyor's rear for make basket upset output when exporting from translation conveyor.
As a further technical scheme of the invention: the conveying mechanism comprises a mounting frame, a driving shaft structure, a driven shaft structure, a conveying chain and a driving mechanism; the mounting frame is provided with a supporting bracket on two sides of the top surface, each supporting bracket is provided with a supporting plate facing the other side of the mounting frame, and a gap is reserved between the two supporting plates; the support frame is arranged at one end of the top surface, adjacent to the lifting mechanism, of the mounting frame, a pushing cylinder is arranged on the support frame, a pushing rod of the pushing cylinder faces the lifting mechanism, and a pushing plate is arranged on the pushing rod of the pushing cylinder; the driving shaft structure and the driven shaft structure are both arranged on the top surface of the mounting frame, the driving shaft structure is rotatably arranged at one end, adjacent to the lifting mechanism, of the top surface of the mounting frame, the driven shaft structure is rotatably arranged at the other end of the top surface of the mounting frame, one end of the conveying chain is sleeved on the driving shaft structure, the other end of the conveying chain is sleeved on the driven shaft structure, the chain body of the conveying chain is positioned in a gap between two supporting plates, and a plurality of stop blocks are arranged on the conveying chain at equal intervals; the driving mechanism is arranged at one end of the mounting frame adjacent to the lifting mechanism and is used for driving the driving shaft structure to rotate so that the driven shaft structure and the conveying chain rotate.
As a further technical scheme of the invention: the lifting mechanism comprises a connecting frame, a jacking cylinder, a supporting table, a toggle sensor and a reset sensor, wherein the connecting frame is arranged on one side of the mounting frame, the jacking cylinder is vertically arranged in one end, adjacent to the conveying mechanism, of the connecting frame, a top rod of the jacking cylinder is connected with the supporting table, and the supporting table is arranged above the connecting frame and drives the supporting table to lift through the jacking cylinder; the stirring sensor is arranged at one end of the top of the connecting frame far away from the conveying mechanism, so that when the basket is conveyed onto the supporting table from the conveying mechanism, the basket touches the stirring sensor, and the stirring sensor transmits a signal to the jacking cylinder to start the jacking cylinder; the reset sensor is arranged at one end of the top of the connecting frame adjacent to the conveying mechanism and is used for sensing that the supporting platform is reset from ascending to descending and then transmitting a signal to the driving mechanism, so that the driving mechanism drives the conveying mechanism to convey the next basket to the supporting platform.
As a further technical scheme of the invention: the first frame structure comprises a frame structure, a material blocking structure, a support column, a first processing position sensor and a second processing position sensor; the frame structure is arranged above the conveying welding device and the stamping device through the support column, and the conveying mechanism is arranged at the top of the frame structure; the material blocking structure is arranged at the bottom of the frame structure and is positioned in front of the first processing station and used for controlling the basket to be input into the first processing station; the first processing position sensor is correspondingly arranged at the first processing position and is used for being matched with the conveying welding device; the second processing position sensor is correspondingly arranged at a second processing position and is used for being matched with the stamping device.
As a further technical scheme of the invention: the frame structure comprises two side frames and a connecting rod structure, wherein each side frame is provided with a top rod, a bottom rod and a plurality of upright posts for connecting the top rod and the bottom rod, and the connecting rod structure is arranged between the top rods of the two side frames and is used for installing a conveying mechanism; the conveying mechanism comprises two side guide rails, a translation structure and a first driving motor, wherein the two side guide rails are arranged on the connecting rod structure, the translation structure is slidably arranged on the two side guide rails, the first driving motor drives the translation conveying structure to slide back and forth on the two side guide rails, the translation structure comprises a plurality of sliding clamping hand structures and a connecting plate, the sliding clamping hand structures are slidably arranged above the two side guide rails, each sliding clamping hand structure is provided with a lifting cylinder and a clamping hand, the clamping hand is arranged on a telescopic rod of the lifting cylinder, the clamping hand is lifted under the driving of the lifting cylinder, the connecting plate is arranged above the sliding clamping hand structures, and the sliding clamping hand structures are arranged on the bottom surface of the connecting plate at equal intervals.
As a further technical scheme of the invention: the first driving motor is arranged on the ejector rod of the side frame, and a gear is arranged on the rotating shaft of the first driving motor; the top surface of the connecting plate is provided with a rack which is used for being matched with a gear of the first driving motor to form a gear-rack driving structure, so that when the first driving motor is started, the connecting plate moves under the driving of the first driving motor, and the connecting plate drives the sliding clamping hand structure to slide on the guide rails on two sides.
As a further technical scheme of the invention: the conveying welding device comprises a second frame structure, a material supporting frame structure and a welding frame mechanism, one end, adjacent to the conveying mechanism, of the frame structure is a feeding end, the feeding end is positioned below the first processing station, the other end is a welding end, the welding frame mechanism is fixedly arranged on the welding end of the frame structure, the material supporting frame structure can be arranged on the second frame structure in a back-and-forth sliding manner between the feeding end and the welding end, so that after the basket is supported on the material supporting frame structure at the feeding end, the basket slides to the welding end along with the material supporting frame structure, and the basket is welded on the bottom of the basket frame through the welding frame mechanism; after welding, the basket slides along with the material supporting frame structure to return to the material feeding end and is conveyed back to the first processing station.
As a further technical scheme of the invention: the punching device comprises a punching frame, a bottom die structure, a rib pressing device, a punching device and a material supporting mechanism; the bottom die structure, the rib pressing device, the punching device and the material supporting mechanism are all arranged on a panel of the punching machine frame, the punching device is divided into two parts, and the two parts are respectively arranged on two sides of the bottom die structure so as to be matched with the bottom die structure to punch two side surfaces of the basket when the basket is conveyed onto the bottom die structure; the material supporting mechanisms are arranged on two sides of the bottom die structure, are positioned between the punching device and the bottom die structure and are used for conveying the basket from the translation conveying device to the bottom die structure; the rib pressing devices are respectively arranged at two ends of the bottom die structure, so that when the basket is conveyed to the bottom die structure, the rib pressing devices are matched with the bottom die structure to press ribs on two end faces of the basket.
Compared with the prior art, the invention has the beneficial effects that: the invention provides a basket welding and stamping automation device which reduces manpower and effectively improves the production efficiency of a basket through the cooperation among a conveying lifting device, a translation conveying device, a conveying welding device, a stamping device and a discharging overturning structure.
Drawings
Fig. 1 is an overall view of a basket welding and stamping automation device.
Fig. 2 is a perspective view of the transport lifting device.
Fig. 3 is a perspective view of the translating conveyor.
Fig. 4 is a front view of the translating conveyor.
Fig. 5 is a perspective view of the transfer welding apparatus.
Fig. 6 is a partial view of fig. 5.
Fig. 7 is a front view of the transfer welding apparatus.
Fig. 8 is a perspective view of the press apparatus.
Fig. 9 is a perspective view of the outfeed roll-over structure.
Fig. 10 is a front view of the outfeed roll-over structure.
Detailed Description
The following describes specific embodiments of the present invention in detail with reference to the drawings. It should be understood that the detailed description and specific examples, while indicating and illustrating the invention, are not intended to limit the scope of the invention.
Referring to fig. 1, an automated basket welding and stamping apparatus includes a conveying and lifting device 10, a translational conveying device 20, a conveying and welding device 30, a stamping device 40, and a discharge turning structure 50. The conveying lifting device 10 is arranged in front of the translation conveying device 20 and is used for conveying the basket to the translation conveying device 20; the translating conveyor 20 is used to transport the basket from one end adjacent to the conveyor lift 10 to the other; a transfer welding device 30 is disposed below the end of the translating and transferring device 20 adjacent to the transfer lifting device 10 for welding the basket to the bottom of the basket; the punching device 40 is arranged below one end of the translation conveying device 20 away from the conveying lifting device 10 and is used for punching ribs and holes on the basket; the outfeed tipping structure 50 is disposed behind the translating conveyor 20 for tipping the basket as it is output from the translating conveyor 20.
Referring to fig. 1 and 2, the conveying and lifting device 10 includes a conveying structure 11 and a lifting mechanism 12 disposed behind the conveying structure 11, the conveying structure 11 conveys the basket to the lifting mechanism 12, and the lifting mechanism 12 drives the basket to lift so as to convey the basket to the translation conveying device 20.
The conveying structure 11 includes a mounting frame 111, a driving shaft structure 112, a driven shaft structure 113, a conveying chain 114, and a driving mechanism 115; the mounting frame 111 is provided with a support bracket 101 on two sides of the top surface, each support bracket 101 is provided with a supporting plate 102 facing the other side of the mounting frame 111, and a gap is formed between the two supporting plates 102. The mounting bracket 111 is provided with a support frame 103 at one end of the top surface adjacent to the lifting mechanism 12, a pushing cylinder 104 is arranged on the support frame 103, a pushing rod of the pushing cylinder 104 faces the lifting mechanism 12, and a pushing plate 105 is arranged on the pushing rod of the pushing cylinder 104 so that the pushing cylinder 104 can convey the basket from a supporting platform 123 of the lifting mechanism 12 to an input end 201 of the translation conveying device 20 through the pushing plate 105. The driving shaft structure 112 and the driven shaft structure 113 are both arranged on the top surface of the mounting frame 111, the driving shaft structure 112 is rotatably arranged on one end, adjacent to the lifting mechanism 12, of the top surface of the mounting frame 111, the driven shaft structure 113 is rotatably arranged on the other end of the top surface of the mounting frame 111, one end of the conveying chain 114 is sleeved on the driving shaft structure 112, the other end of the conveying chain 114 is sleeved on the driven shaft structure 113, the chain body of the conveying chain 114 is positioned in a gap between the two supporting plates 102, and a plurality of stop blocks 106 are arranged on the conveying chain 114 at equal intervals. The driving mechanism 115 is disposed at an end of the mounting frame 111 adjacent to the lifting mechanism 12, and is used for driving the driving shaft structure 112 to rotate, so as to rotate the driven shaft structure 113 and the conveying chain 114.
The lifting mechanism 12 comprises a connecting frame 121, a jacking cylinder 122, a supporting table 123, a stirring sensor 124 and a resetting sensor 125, wherein the connecting frame 121 is arranged on one side of the mounting frame 111, the jacking cylinder 122 is vertically arranged in one end, adjacent to the conveying structure 11, of the connecting frame 121, a push rod of the jacking cylinder 122 is connected with the supporting table 123, the supporting table 123 is arranged above the connecting frame 121, and the supporting table 123 is driven to lift through the jacking cylinder 122. The toggle sensor 124 is disposed at the top of the connecting frame 121 at an end far away from the conveying structure 11, so that when the basket is conveyed from the conveying structure 11 to the supporting platform 123, the basket touches the toggle sensor 124, and the toggle sensor 124 transmits a signal to the jacking cylinder 122, so that the jacking cylinder 122 is started. The reset sensor 125 is disposed at one end of the top of the connecting frame 121 adjacent to the conveying structure 11, and is used for sensing that the supporting platform 123 resets from ascending to descending, and then transmitting a signal to the driving mechanism 115, so that the driving mechanism 115 drives the conveying structure 11 to convey the next basket onto the supporting platform 123.
Referring to fig. 1, 3 and 4, the translation conveying device 20 includes a first frame structure 21 and a conveying mechanism 22 disposed on the first frame structure 21. The two ends of the basket translational conveying device 20 are respectively an input end 201 and an output end 202, so that after the basket is conveyed onto the translational conveying device 20 from the conveying lifting device 10, the basket is conveyed from the input end 201 of the first frame structure 21 to the output end 202 through the conveying mechanism 22.
The first frame structure 21 includes a frame structure 211, a material blocking structure 212, a support column 213, a feed sensor 214, a first processing position sensor 206, and a second processing position sensor 207; the frame structure 211 includes two side frames 231 and a link structure 232, each side frame 231 has a top rod, a bottom rod, and a plurality of columns connecting the top rod and the bottom rod, and the link structure 232 is disposed between the top rods of the two side frames 231 for installing the conveying mechanism 22. The frame structure 211 is disposed above the transfer welding device 30 and the pressing device 40 via the support column 213.
The frame structure 211 is provided with a first processing station 203 adjacent to the input end 201, and the first processing station 203 is used for installing the conveying welding device 30; the frame structure 211 is provided with a second processing station 204 adjacent to the output end 202, the second processing station 204 is used for installing a punching device 40, so that the basket is welded to the bottom of the basket by the conveying welding device 30 of the first processing station 203 in the process that the basket is conveyed from the input end 201 to the output end 202 through the conveying mechanism 22, and the punching device 40 of the second processing station 204 punches the basket.
The bottom bar side of each side frame 231 is provided with a backboard 205 on a section of the input end 201, a section between the first processing station 203 and the second processing station 204, and a section of the output end 202, so that the backboard 205 carries the basket, and the basket is driven by the conveying mechanism 22 to be conveyed from the input end 201 to the output end 202 on the backboard 205.
The material blocking structure 212 is arranged between the bottom rods of the two side frames 231 of the frame structure 211 and is positioned in front of the first processing station 203, so that a basket enters the first processing station 203, and when the welding device 30 is conveyed for processing, the material blocking structure 212 is started, so that the next basket cannot enter the first processing station 203, and the previous basket is processed and output from the first processing station 203.
The feeding sensor 214 is disposed at an input end of the frame structure 211, and is configured to sense a basket conveyed to the input end, so as to cooperate with the operation of the material blocking structure 212.
The first processing position sensor 206 is correspondingly arranged at the first processing position 203 and is used for being matched with the conveying welding device 30, and when the basket is conveyed to the first processing position 203, the conveying welding device 30 is started; the second processing position sensor 207 is correspondingly disposed at the second processing position 204 and is used to cooperate with the punching device 40, and when the basket is conveyed to the second processing position 204, the punching device 40 is started.
The conveying mechanism 22 comprises two side guide rails 221, a translation structure 222 and a first driving motor 223, the two side guide rails 221 are arranged on a connecting rod structure 232, the translation structure 222 is slidably arranged on the two side guide rails 221, the first driving motor 223 drives the translation structure 222 to slide back and forth on the two side guide rails 221, the translation structure 222 comprises a plurality of sliding clamping hand structures 224 and a connecting plate 225, the sliding clamping hand structures 224 are slidably arranged above the two side guide rails 221, each sliding clamping hand structure 224 is provided with a lifting cylinder 226 and clamping hands 227, the clamping hands 227 are arranged on telescopic rods of the lifting cylinder 226, the clamping hands 227 are driven by the lifting cylinder 226 to lift, the connecting plate 225 is arranged above the sliding clamping hand structures 224, and the sliding clamping hand structures 224 are arranged on the bottom surface of the connecting plate 225 at equal intervals. In this way, under the driving of the first driving motor 223, the sliding clamping hand structure 224 drives the basket to be conveyed from the input end 201 to the output end 202 of the first frame structure 21, and stops when being conveyed to the first processing station 203 and the second processing station 204, and the welding device 30 and the punching device 40 to be conveyed continue to operate after processing the basket.
The first driving motor 223 is arranged on the ejector rod of the side frame 231, and a gear is arranged on the rotating shaft of the first driving motor 223; the top surface of the connecting plate 225 is provided with a rack, which is used to cooperate with a gear of the first driving motor 223 to form a rack-and-pinion driving structure, so that when the first driving motor 223 is started, the connecting plate 225 moves under the driving of the first driving motor 223, and the connecting plate 225 drives the sliding clamping hand structure 224 to slide on the guide rails 221 at two sides.
Referring to fig. 1 and 5, the conveying and welding device 30 is disposed below the first processing station 203, and includes a second frame structure 31, a material supporting frame structure 32, and a welding frame mechanism 33. The second frame structure 31 is provided with a feeding end 301 at one end adjacent to the conveying mechanism 22, the feeding end 301 is located below the first processing station 203, the other end is provided with a welding end 302, the welding frame mechanism 33 is fixedly arranged on the welding end 302 of the frame structure, the material supporting frame structure 32 is slidably arranged on the second frame structure 31 back and forth between the feeding end 301 and the welding end 302, so that after the material supporting frame structure 32 is supported by the feeding end 301, the basket slides to the welding end 302 along with the material supporting frame structure 32, and the basket is welded on the bottom of the basket frame through the welding frame mechanism 33. When the weld is completed, the basket slides back to the feed end 301 with the cradle structure 32, completing the output.
Referring to fig. 7 in combination, the second frame structure 31 includes a frame body 311, a second driving motor 312, and a lifting cylinder 313, where a conveying rail 314 extending horizontally from the feeding end 301 to the welding end 302 is disposed on two sides of the top surface of the frame body 311, the second driving motor 312 is disposed below the frame body 311 and is located between the material supporting frame structure 32 and the welding frame structure 33, and a rotating shaft of the second driving motor 312 penetrates through the top surface of the frame body 311 and extends between the two conveying rails 314, and a gear is disposed on the rotating shaft for driving the material supporting frame structure 32 to slide on the two conveying rails 314. The lifting cylinder 313 is arranged below the feeding end 301 of the frame main body 311, a push rod of the lifting cylinder 313 penetrates through the top surface of the frame main body 311 and extends out between the two conveying guide rails 314, and a supporting column is arranged on the push rod and used for being matched with the material supporting frame structure 32.
Referring to fig. 6 in combination, the material supporting frame structure 32 includes a bottom plate 321, an end plate 322, a lower copper electrode top plate 323 and a lifting bracket structure 324, wherein the bottom plate 321 is provided with sliding blocks on two sides of the bottom surface, and the sliding blocks are correspondingly matched with the conveying guide rails 314, so that the material supporting frame structure 32 can slide on the two conveying guide rails 314; racks are arranged between the sliding blocks on two sides of the bottom surface of the bottom plate 321, and are matched with gears of the second driving motor 312 to form gear-rack driving, so that the material supporting frame structure 32 can slide back and forth between the feeding end 301 and the welding end 302 under the driving of the second driving motor 312; the two end plates 322 are arranged at two ends of the top surface of the bottom plate 321 facing the feeding end 301 and the welding end 302, strip-shaped openings 325 are vertically formed in the two end plates 322, and lifting guide rails 326 are vertically arranged on the end surface of one end plate 322 far away from the other end plate 322 and used for installing the lifting bracket structure 324; the lower copper electrode top plate 323 is arranged at the top ends of the two end plates 322 and is used for being matched with the welding frame mechanism 33 to weld the basket; the lifting bracket structure 324 comprises a connecting rod 327 and a bracket 328, the connecting rod 327 is arranged between the two end plates 322, two ends of the connecting rod 327 respectively penetrate through the strip-shaped openings 325 on the two end plates 322, the brackets 328 are respectively arranged at two ends of the connecting rod 327, a sliding piece is arranged on one surface of the bracket 328 facing the end plates 322, and the sliding piece is matched with the lifting guide rail 326 on the end plates 322, so that the lifting bracket structure 324 can lift along the lifting guide rail 326.
A through hole 3211 is formed in the center of the bottom plate 321, so that when the lifting cylinder 313 is started, a push rod of the lifting cylinder 313 passes through the through hole 3211, and a supporting column on the push rod supports against a connecting rod 327 of the lifting bracket structure 324, so as to drive the bracket 328 to slide and lift along lifting guide rails 326 on the two end plates 322.
The material supporting frame structure 32 comprises basket inductors 329, wherein the basket inductors 329 are arranged on two sides of the bottom plate 321 and are used for sensing that the lifting bracket structure 324 slides down along the lifting guide rails 326 to finish, and then, signals are transmitted to the driving motor, and the driving motor drives the material supporting frame structure 32 to slide from the material feeding end 301 to the welding end 302 on the two conveying guide rails 314.
The welding frame mechanism 33 comprises a plurality of supporting columns 331 and a welding device 332, the supporting columns 331 are arranged on the top surface of the frame main body 311, the welding device 332 is arranged above the frame main body 311 through the plurality of supporting columns 331, the welding device 332 comprises a mounting seat 333, a plurality of welding cylinders 334 and a plurality of upper electrode welding guns 335, the mounting seat 333 is arranged on the top end of the supporting columns 331, the plurality of welding cylinders 334 are arranged on the top of the mounting seat 333, the plurality of upper electrode welding guns 335 are arranged on the bottom of the mounting seat 333, each welding cylinder 334 corresponds to one upper electrode welding gun 335, and the upper electrode welding gun 335 is driven to ascend and descend through the welding cylinders 334.
Referring to fig. 1 and 8, the punching device 40 is disposed below the second processing station 204, and includes a punching frame 41, a bottom die structure 42, a rib pressing device 43, a punching device 44, and a material supporting mechanism 45; the bottom die structure 42, the rib pressing device 43, the punching device 44 and the material supporting mechanism 45 are all arranged on a panel of the punching frame 41, the punching device 44 is divided into two parts, and the two parts are respectively arranged on two sides of the bottom die structure 42 so as to be matched with the bottom die structure 42 to punch two side surfaces of the basket when the basket is conveyed onto the bottom die structure 42; the material supporting mechanisms 45 are arranged on two sides of the bottom die structure 42, are positioned between the punching device 44 and the bottom die structure 42, and are used for conveying the basket from the translation conveying device 20 to the bottom die structure 42; the rib pressing devices 43 are respectively arranged at two ends of the bottom die structure 42, so that when the basket is conveyed onto the bottom die structure 42, the rib pressing devices are matched with the bottom die structure 42 to press ribs on two end faces of the basket.
Referring to fig. 1, 9 and 10, the discharge turning structure 50 is disposed at the output end 202 of the first frame structure 21, so that the basket turns when being output from the translation conveying device 20; the discharging turnover structure 50 comprises a turnover frame structure 51, a turnover cylinder 52 and an incoming material inductor 53, one end of the turnover frame structure 51 is connected with the first frame structure 21, the other end of the turnover frame structure 51 is provided with a baffle 511, the baffle 511 is provided with the incoming material inductor 53, the turnover cylinder 52 is arranged on the middle section of the turnover frame structure 51, after the basket is conveyed from the translation conveying device 20 to the turnover frame structure 51, when the basket is conveyed from one end of the turnover frame structure 51 connected with the first frame structure 21 to the other end, one end of the top of the basket is abutted against the baffle 511 at the other end of the turnover frame structure 51, the baffle 511 enables the basket not to be output from the turnover frame structure 51, the incoming material inductor 53 on the baffle 511 senses the basket and transmits signals to the turnover cylinder 52, so that an abutting rod of the turnover cylinder 52 extends to abut against the other end of the top of the basket, the basket is driven to rise through the turnover cylinder 52, one end of the basket abutting against the basket is enabled to overturn around the turnover frame structure 51, one end of the basket abuts against the basket, and the turnover frame structure 51 is turned over in the turnover frame structure 51, and the turnover frame structure is output from the turnover frame structure 51 in the turnover process.
The roll-over stand structure 51 comprises two right-angle brackets 512 and two slide plates 513, wherein one end of each right-angle bracket 512 is correspondingly connected with the side frame 231 of the first frame structure 21, the baffle 511 is arranged between the other ends of the two right-angle brackets 512, and each slide plate 513 is obliquely arranged between the two ends of the right-angle bracket 512 so as to enable the basket to be conveyed onto the slide plate 513 from the translation conveying device 20.
The operation process of the basket welding and stamping automation device is as follows: the conveying structure 11 of the conveying lifting device 10 conveys the basket to the lifting mechanism 12, the lifting mechanism 12 drives the basket to ascend, and the basket is conveyed to the input end 201 of the translation conveying device 20; the translation conveying device 20 conveys the basket from the input end 201 to the output end 202 of the first rack structure 21 through the conveying mechanism 22, and in the conveying process, when the basket is conveyed to the first processing station 203, the conveying welding device 30 is started, the basket is conveyed from the translation conveying device 20 to the material supporting frame structure 32 of the conveying welding device 30, the material supporting frame structure 32 slides on the second rack structure 31 from the material feeding end 301 to the welding end 302, and the basket is welded on the bottom of the basket through the welding frame mechanism 33 of the welding end 302; the welded basket slides along with the material supporting frame structure 32 to return to the material feeding end 301 and is conveyed back to the first processing station 203 of the translation conveying device 20, and is conveyed from the first processing station 203 to the output end 202 continuously; when the basket is conveyed to the second processing station 204, the punching device 40 is started, the basket is conveyed from the translation conveying device 20 to the bottom die structure 42 of the punching device 40, and the rib pressing device 43 and the punching device 44 punch the basket; the punched basket is separated from the bottom die structure 42 and conveyed back to the translation conveying device 20, and is continuously conveyed from the second processing station 204 to the output end 202; when the basket is delivered to the output end 202 of the translation conveying device 20, the basket is delivered from the output end 202 to the roll-over stand structure 51 of the outfeed roll-over structure 50, and the basket is rolled over and output on the roll-over stand structure 51 by the roll-over cylinder 52.
In summary, the basket welding and stamping automation device of the invention reduces manpower and effectively improves the production efficiency of the basket through the cooperation among the conveying lifting device 10, the translation conveying device 20, the conveying welding device 30, the stamping device 40 and the discharging turnover structure 50.
Any combination of the various embodiments of the invention should be considered as being within the scope of the present disclosure, as long as the inventive concept is not violated; within the scope of the technical idea of the invention, any combination of various simple modifications and different embodiments of the technical proposal without departing from the inventive idea of the invention should be within the scope of the invention.
Claims (6)
1. The basket welding and stamping automation device comprises a conveying lifting device (10), a translation conveying device (20), a conveying welding device (30), a stamping device (40) and a discharging turnover structure (50); the method is characterized in that: the conveying lifting device (10) is arranged in front of the translation conveying device (20) and comprises a conveying structure (11) and a lifting mechanism (12), the conveying structure (11) conveys the basket to the lifting mechanism (12), the lifting mechanism (12) drives the basket to ascend, and the basket is conveyed to an input end (201) of the translation conveying device (20); the two ends of the translation conveying device (20) are respectively an input end (201) and an output end (202), the translation conveying device (20) is used for conveying a basket from the input end (201) adjacent to the conveying lifting device (10) to the output end (202), the translation conveying device (20) comprises a first frame structure (21) and a conveying mechanism (22) arranged on the first frame structure (21), the conveying mechanism (22) drives the basket to be conveyed from the input end (201) to the output end (202) on the first frame structure (21), the first frame structure (21) is provided with a first processing station (203) adjacent to the input end (201) and is provided with a second processing station (204) adjacent to the output end (202), when the basket is conveyed to the first processing station (203), the conveying welding device (30) is started, the basket is conveyed to the conveying welding device (30) from the translation conveying device (20), the basket is conveyed to the conveying welding device (30), the basket is welded to the basket bottom, the basket is conveyed from the conveying device (30) to the conveying station (203), and the basket bottom is welded to the basket bottom (202) from the conveying device (203) through the conveying mechanism (203); the punching device (40) is arranged below the second processing station (204) so that when the basket is conveyed to the second processing station (204), the punching device (40) is started, the basket is conveyed onto the punching device (40) from the translation conveying device (20), the punching device (40) punches the basket, the punched basket is conveyed back to the second processing station (204) from the punching device (40), and the basket is continuously conveyed to the output end (202) from the second processing station (204) through the conveying mechanism (22); the discharging turnover structure (50) is arranged at the rear of the translation conveying device (20) and is used for enabling the basket to be turned over and output when being output from the translation conveying device (20);
the conveying welding device (30) comprises a second frame structure (31), a material supporting frame structure (32) and a welding frame mechanism (33), one end, adjacent to the conveying mechanism (22), of the frame structure is a feeding end (301), the feeding end (301) is located below the first processing station (203), the other end is a welding end (302), the welding frame mechanism (33) is fixedly arranged on the welding end (302) of the frame structure, the material supporting frame structure (32) can be arranged on the second frame structure (31) in a back-and-forth sliding mode between the feeding end (301) and the welding end (302) so that after the material supporting frame structure (32) is supported by the feeding end (301), the basket slides to the welding end (302) along with the material supporting frame structure (32), and the basket is welded on the bottom of the basket frame through the welding frame mechanism (33); after welding, the basket slides along with the material supporting frame structure (32) to return to the material feeding end (301) and is conveyed back to the first processing station (203);
the stamping device (40) comprises a stamping frame (41), a bottom die structure (42), a rib pressing device (43), a punching device (44) and a material supporting mechanism (45); the bottom die structure (42), the rib pressing device (43), the punching device (44) and the material supporting mechanism (45) are all arranged on a panel of the punching frame (41), the punching device (44) is divided into two parts, and the two parts are respectively arranged on two sides of the bottom die structure (42) so as to be matched with the bottom die structure (42) to punch two side surfaces of the basket when the basket is conveyed onto the bottom die structure (42); the material supporting mechanisms (45) are arranged on two sides of the bottom die structure (42), are positioned between the punching device (44) and the bottom die structure (42) and are used for conveying the basket from the translation conveying device (20) to the bottom die structure (42); the two rib pressing devices (43) are respectively arranged at two ends of the bottom die structure (42) so as to match the bottom die structure (42) to press ribs on two end faces of the basket when the basket is conveyed onto the bottom die structure (42).
2. The automated basket welding punch apparatus of claim 1 wherein: the conveying mechanism (22) comprises a mounting frame (111), a driving shaft structure (112), a driven shaft structure (113), a conveying chain (114) and a driving mechanism (115); the mounting frame (111) is provided with a supporting bracket (101) on two sides of the top surface, each supporting bracket (101) is provided with a supporting plate (102) which faces the other side of the mounting frame (111) correspondingly, and a gap is reserved between the two supporting plates (102); one end of the mounting frame (111) adjacent to the lifting mechanism (12) on the top surface is provided with a supporting frame (103), the supporting frame (103) is provided with a pushing cylinder (104), a pushing rod of the pushing cylinder (104) faces the lifting mechanism (12), and a pushing plate (105) is arranged on the pushing rod of the pushing cylinder (104); the driving shaft structure (112) and the driven shaft structure (113) are both arranged on the top surface of the mounting frame (111), the driving shaft structure (112) is rotatably arranged at one end, adjacent to the lifting mechanism (12), of the top surface of the mounting frame (111), the driven shaft structure (113) is rotatably arranged at the other end of the top surface of the mounting frame (111), one end of the conveying chain (114) is sleeved on the driving shaft structure (112), the other end of the conveying chain (114) is sleeved on the driven shaft structure (113), the chain body of the conveying chain (114) is positioned in a gap between the two supporting plates (102), and a plurality of stop blocks (106) are arranged on the conveying chain (114) at equal intervals; the driving mechanism (115) is arranged at one end of the mounting frame (111) adjacent to the lifting mechanism (12) and is used for driving the driving shaft structure (112) to rotate so as to enable the driven shaft structure (113) and the conveying chain (114) to rotate.
3. The automated basket welding punch apparatus of claim 2 wherein: the lifting mechanism (12) comprises a connecting frame (121), a lifting cylinder (122), a supporting table (123), a toggle sensor (124) and a reset sensor (125), wherein the connecting frame (121) is arranged on one side of the mounting frame (111), the lifting cylinder (122) is vertically arranged in one end, adjacent to the conveying mechanism (22), of the connecting frame (121), a push rod of the lifting cylinder (122) is connected with the supporting table (123), and the supporting table (123) is arranged above the connecting frame (121) and drives the supporting table (123) to lift through the lifting cylinder (122); the stirring sensor (124) is arranged at one end, far away from the conveying mechanism (22), of the top of the connecting frame (121) so that when the basket is conveyed onto the supporting table (123) from the conveying mechanism (22), the basket touches the stirring sensor (124), and the stirring sensor (124) transmits a signal to the jacking cylinder (122) to start the jacking cylinder (122); the reset sensor (125) is arranged at one end of the top of the connecting frame (121) adjacent to the conveying mechanism (22) and is used for sensing that the supporting platform (123) resets from ascending to descending and then transmitting a signal to the driving mechanism (115) so that the driving mechanism (115) drives the conveying mechanism (22) to convey the next basket to the supporting platform (123).
4. The automated basket welding punch apparatus of claim 1 wherein: the first rack structure (21) comprises a frame structure (211), a material blocking structure (212), a supporting column (213), a first processing position sensor (206) and a second processing position sensor (207); the frame structure (211) is arranged above the conveying welding device (30) and the stamping device (40) through the supporting column (213), and the conveying mechanism (22) is arranged at the top of the frame structure (211); the material blocking structure (212) is arranged at the bottom of the frame structure (211) and is positioned in front of the first processing station (203) and used for controlling the basket to be input into the first processing station (203); the first processing position sensor (206) is correspondingly arranged at the first processing position (203) and is used for being matched with the conveying welding device (30); the second processing position sensor (207) is correspondingly arranged at the second processing position (204) and is used for being matched with the stamping device (40).
5. The automated basket welding punch apparatus of claim 4 wherein: the frame structure (211) comprises two side frames (231) and a connecting rod structure (232), each side frame (231) is provided with a top rod, a bottom rod and a plurality of upright posts for connecting the top rod and the bottom rod, and the connecting rod structure (232) is arranged between the top rods of the two side frames (231) and is used for installing the conveying mechanism (22); the conveying mechanism (22) comprises two side guide rails (221), a translation structure (222) and a first driving motor (223), wherein the two side guide rails (221) are arranged on a connecting rod structure (232), the translation structure (222) is slidably arranged on the two side guide rails (221), the first driving motor (223) drives the translation structure (222) to slide back and forth on the two side guide rails (221), the translation structure (222) comprises a plurality of sliding clamping hand structures (224) and a connecting plate (225), the sliding clamping hand structures (224) are slidably arranged above the two side guide rails (221), each sliding clamping hand structure (224) is provided with a lifting cylinder (226) and clamping hands (227), the clamping hands (227) are arranged on a telescopic rod of the lifting cylinder (226), so that the clamping hands (227) are driven to lift under the lifting cylinder (226), and the connecting plate (225) is arranged above the sliding clamping hand structures (224) to enable the sliding clamping hand structures (224) to be arranged on the bottom surface of the connecting plate (225) at equal intervals.
6. The automated basket welding punch apparatus of claim 5 wherein: the first driving motor (223) is arranged on the ejector rod of the side frame (231), and a gear is arranged on the rotating shaft of the first driving motor (223); the top surface of the connecting plate (225) is provided with a rack which is used for being matched with a gear of the first driving motor (223) to form a gear-rack driving structure, so that when the first driving motor (223) is started, the connecting plate (225) moves under the driving of the first driving motor (223), and the connecting plate (225) drives the sliding clamping hand structure (224) to slide on the guide rails (221) on two sides.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810346618.1A CN108406331B (en) | 2018-04-18 | 2018-04-18 | Basket welding stamping automation device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810346618.1A CN108406331B (en) | 2018-04-18 | 2018-04-18 | Basket welding stamping automation device |
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| CN108406331A CN108406331A (en) | 2018-08-17 |
| CN108406331B true CN108406331B (en) | 2023-08-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810346618.1A Active CN108406331B (en) | 2018-04-18 | 2018-04-18 | Basket welding stamping automation device |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110252872B (en) * | 2019-06-28 | 2024-04-26 | 惠州市诚业家具有限公司 | Automatic punching structure of pipe and frame production device |
| CN117583789B (en) * | 2024-01-17 | 2024-03-29 | 云南渝霖模板制造有限公司 | Automatic welding device and welding method for hanging basket |
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| JP2004322932A (en) * | 2003-04-25 | 2004-11-18 | Grk Kk | Basket for vehicle, and its manufacturing method |
| TW201121850A (en) * | 2009-12-31 | 2011-07-01 | Zheng-Ren Ye | Storage basket and manufacturing method thereof. |
| CN102814661A (en) * | 2012-08-08 | 2012-12-12 | 苏州海仑士科技有限公司 | Automatic production line for intelligent sheet metal |
| CN207043740U (en) * | 2017-08-09 | 2018-02-27 | 盘锦奥德燃气装备制造有限公司 | Voltage regulation batch meter machining production line |
| CN207071610U (en) * | 2017-07-06 | 2018-03-06 | 力野精密工业（深圳）有限公司 | Feeding and punching press one automation equipment |
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|---|---|---|---|---|
| JP2004322932A (en) * | 2003-04-25 | 2004-11-18 | Grk Kk | Basket for vehicle, and its manufacturing method |
| TW201121850A (en) * | 2009-12-31 | 2011-07-01 | Zheng-Ren Ye | Storage basket and manufacturing method thereof. |
| CN102814661A (en) * | 2012-08-08 | 2012-12-12 | 苏州海仑士科技有限公司 | Automatic production line for intelligent sheet metal |
| CN207071610U (en) * | 2017-07-06 | 2018-03-06 | 力野精密工业（深圳）有限公司 | Feeding and punching press one automation equipment |
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