CN108393603A - The mounting process of the rectangular mud door of dredger - Google Patents
The mounting process of the rectangular mud door of dredger Download PDFInfo
- Publication number
- CN108393603A CN108393603A CN201810110027.4A CN201810110027A CN108393603A CN 108393603 A CN108393603 A CN 108393603A CN 201810110027 A CN201810110027 A CN 201810110027A CN 108393603 A CN108393603 A CN 108393603A
- Authority
- CN
- China
- Prior art keywords
- mud
- mud door
- door body
- otic placode
- rectangular
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000003466 welding Methods 0.000 claims abstract description 17
- 238000009434 installation Methods 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 238000007710 freezing Methods 0.000 claims description 2
- 230000008014 freezing Effects 0.000 claims description 2
- 230000004927 fusion Effects 0.000 claims description 2
- 230000007547 defect Effects 0.000 claims 1
- 230000035515 penetration Effects 0.000 claims 1
- 239000002390 adhesive tape Substances 0.000 description 2
- 238000011900 installation process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Hinges (AREA)
Abstract
A kind of mounting process of the rectangular mud door of dredger, including 10 steps, the mounting process of the rectangular mud door of this dredger is in the assembling process of rectangular mud door, adjustment otic placode and the horizontal positions Ni Men after mud crossette plate is connect by axis pin with mud door body, it reaches horizontal consistent, then mud doorway is pushed it into, pass through jack leveling, spot welding otic placode again, the operation directly has adjusted the horizontal position of otic placode and mud door body, axis hole is set to reach same position, secondary operation need not be carried out to axis hole again after installing, reduce operation sequence, mitigate worker workload, make working efficiency higher.
Description
Technical field
The present invention relates to steel constructions to assemble field, the more particularly to mounting process of a kind of rectangular mud door of dredger.
Background technology
Rectangular mud door on hull rectangular Ni Men and is fanned rectangular mud door by the rectangular mud door of midship two and formed by coming alongside, two fans
Rectangular mud door is had any different in addition to boss and adhesive tape clamping plate, other structures all same.Rectangular mud door main components are by above and below
Plate, otic placode, the clamping plate composition for adjusting web, internal gusset and fixing seal adhesive tape.In rectangular mud door installation process, weight is needed
Point considers the levelness of the concentricity of hinge joint otic placode and panel and adjusting web in rectangular door, to ensure rectangular mud
The installation accuracy of door, 104625452 A of prior art CN disclose a kind of mounting process of the rectangular mud door of dredger, the patent
Using elder generation, in mud door installation otic placode, simultaneously spot welding is fixed, and in the horizontal position by adjusting two fan mud doors, the positioning of mud door is assemblied in
Mud doorway, but during the installation process, due to there are welding deformation, needing to reserve 20mm processing in otic placode fixing assembling front-axle hole
Surplus will also carry out the finishing of otic placode upper shaft hole after the completion of then being welded between each assembly parts on rectangular mud door again, and process is more,
It is troublesome in poeration, increase worker labour.
Invention content
To solve the above problems, the present invention one kind is provided can the rectangular mud door installation accuracy of effective guarantee, convenient dredger
The mounting process of rectangular mud door.
The technical solution adopted by the present invention to solve the technical problems：
A kind of mounting process of the rectangular mud door of dredger, includes the following steps：
1), mud door body is disposed horizontally on interim moulding bed, otic placode is connect with mud door body by axis pin, makes ear using tooling
Plate is horizontal with mud door body；
2) two fan mud door body of left and right, is arranged into the distance completely measured between two fan mud door body, and is recorded；
3) two fan mud door body of left and right, is pushed into mud doorway lower part respectively, from lower to upper, mud door body is headed into mud doorway；
4), by mud door body leveling；
5) and then the distance between mud door body is fanned in measurement two, and is recorded, with step 2）In data compared and adjust it is consistent,
Inspection otic placode is bonded situation with mud doorway stringer board, optionally mowing otic placode surplus；
6), spot welding otic placode；
7), mud crossette plate axis pin is removed, by tooling platform, mud door body is made to remove；
8) dummy shaft tooling, is done, several lug plate holes centers are passed through, otic placode is then welded, dummy shaft tooling is dismantled after cooling；
9), two fan mud door body are headed into mud doorway again, mud crossette plate axis pin is properly installed；
10), again through jack by mud door body leveling, Ni Men is fixed lower part with adjusting apparatus, completes the installation of rectangular mud door.
Beneficial effects of the present invention：The mounting process of the rectangular mud door of this dredger is in the assembling process of rectangular mud door, pin
Adjustment otic placode and the horizontal positions Ni Men after mud crossette plate is connect by axis with mud door body, reach level unanimously, are then pushed away
Enter mud doorway, by jack leveling, then spot welding otic placode, which directly has adjusted the horizontal position of otic placode and mud door body, make
Axis hole reaches same position, need not carry out secondary operation to axis hole again after installing, reduce operation sequence, mitigate work
Person works measure, and make working efficiency higher.
Description of the drawings
Fig. 1 is schematic structural view of the invention.
Mud door body 1, otic placode 2, stringer board 3, lug plate holes 4, bolt 5.
Specific implementation mode
It is described further as embodiment using the rectangular mud door of 7000m3 trailing suction hopper dredgers.
An embodiment of the present invention provides a kind of mounting process of the rectangular mud door of dredger, and the technical solution is as follows：
Mud door door body is disposed horizontally on interim moulding bed by the first step, is connect mud crossette plate 2 with mud door body 1 by axis pin,
Keep otic placode 2 horizontal with mud door body 1 using tooling, mud door bolt axis and 4 tolerance of mud crossette plate hole should meet IHC requirements（Fill mud door body
Before, ensure that the segment level within the scope of mud door body, Outer Bottom Plating flatness are not more than 4mm, it should be with floor after mud door body is properly installed
Height fall is not more than 2mm）.
Two fan mud door body 1 of left and right is arranged complete, the distance between two fan mud door body 1 of measurement by second step, and is recorded.
Mud door body 1 is pushed into mud doorway lower part by third step respectively, from lower to upper, mud door body 1 is headed into mud doorway.
4th step often fans 1 four jiaos of mud door body respectively 1 jack of setting, by jack by 1 leveling of mud door body.5th step
Then the distance between two fan mud door body 1 is measured, and is recorded, with step 2）In data compared and adjust consistent, check ear
Plate 2 is bonded situation with mud doorway stringer board 3, optionally 2 surplus of mowing otic placode.
6th beans-and bullets shooter welds 4 otic placodes 2, every fusion length 50mm, welding seam distance 50mm.
7th step removes 2 axis pin of mud crossette plate, by tooling platform, mud door body 1 is made to remove.
8th step does dummy shaft tooling, passes through 24 centers of lug plate holes, then welds otic placode 2, and both sides are applied simultaneously when welding
Weldering, welding current is small as far as possible, and 2 deformation of otic placode is observed in welding, during freezing the rotation dummy shaft of discontinuity with
Anti- dummy shaft clamping stagnation is killed, and dummy shaft tooling is dismantled after cooling.
9th step again heads into two fan mud door body 1 in mud doorway, and mud crossette 2 axis pins of plate are properly installed, during filling axis pin,
It slowly taps, it is appropriate to experience lower drag uniform.It is after properly installed, the Anti-loosing-cover spot welding at axis pin both ends is secured.
Tenth step is again through jack by 1 leveling of mud door body, and the lower parts Ni Men bolt 5 is fixed, and entrance is next
Procedure.
The dummy shaft tooling diameter is more than pin diameter.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all the present invention spirit and
Within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention.
Claims (7)
1. a kind of mounting process of the rectangular mud door of dredger, which is characterized in that include the following steps：
1）, by mud door body（1）It is disposed horizontally on interim moulding bed, by axis pin by otic placode（2）With mud door body（1）Connection, makes
Use tooling（5）Make otic placode（2）With mud door body（1）It is horizontal；
2）, will left and right two fan mud door body（1）Arrangement is complete, measures two fan mud door body（1）Between distance, and record；
3）, will left and right two fan mud door body（1）It is pushed into mud doorway lower part respectively, from lower to upper, by mud door body（1）Head into mud doorway；
4）, by mud door body（1）Leveling；
5）And then measure two fan mud door body（1）Between distance, and record, with step 2）In data compared and adjust one
It causes, checks otic placode（2）With mud doorway stringer board（3）Fitting situation, optionally mowing otic placode（2）Surplus；
6）, spot welding otic placode（2）；
7）, by mud crossette plate（2）Axis pin is removed, and by tooling platform, makes mud door body（1）It removes；
8）, do dummy shaft tooling, pass through several lug plate holes（4）Then otic placode is welded at center（2）, dummy shaft tooling is dismantled after cooling；
9）, again by two fan mud door body（1）It heads into mud doorway, by mud crossette plate（2）Axis pin is properly installed；
10）, again through jack by mud door body（1）Leveling, Ni Men are fixed lower part with adjusting apparatus, complete rectangular mud door
Installation.
2. the mounting process of the rectangular mud door of dredger according to claim 1, it is characterised in that：The step 5）In, institute
State spot welding otic placode（2）, every fusion length 50mm, welding seam distance 50mm.
3. the mounting process of the rectangular mud door of dredger according to claim 1, it is characterised in that：The step 8）In, together
Otic placode in a piece dummy shaft tooling（2）Welding simultaneously, welding current is small as far as possible, is not generate lack of penetration, dreg defect
Preferably, otic placode is observed in welding（2）Deformation, the rotation dummy shaft of discontinuity is killed to prevent dummy shaft clamping stagnation during freezing.
4. the mounting process of the rectangular mud door of dredger according to claim 1, it is characterised in that：The step 9）In, dress
Axis pin process slowly taps, and drag uniform is appropriate under experiencing, after properly installed, the Anti-loosing-cover spot welding at axis pin both ends is secured.
5. the mounting process of the rectangular mud door of dredger according to claim 3, it is characterised in that：The dummy shaft tooling is straight
Diameter is more than pin diameter.
6. the mounting process of the rectangular mud door of dredger according to claim 1, it is characterised in that：The step 4）In, often
Fan mud door body（1）Each 1 jack of setting in quadrangle, by jack by mud door body（1）Leveling.
7. the mounting process of the rectangular mud door of dredger according to claim 1, it is characterised in that：The step 10）In, institute
The adjusting apparatus stated is wedge wooden unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810110027.4A CN108393603B (en) | 2018-02-05 | 2018-02-05 | Mounting process of square mud door of dredger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810110027.4A CN108393603B (en) | 2018-02-05 | 2018-02-05 | Mounting process of square mud door of dredger |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108393603A true CN108393603A (en) | 2018-08-14 |
| CN108393603B CN108393603B (en) | 2020-07-31 |
Family
ID=63095426
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810110027.4A Active CN108393603B (en) | 2018-02-05 | 2018-02-05 | Mounting process of square mud door of dredger |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108393603B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114162281A (en) * | 2021-12-15 | 2022-03-11 | 上海振华重工启东海洋工程股份有限公司 | Double-open type mud door installation process |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6038795A (en) * | 1998-04-22 | 2000-03-21 | Navarro; Pablo | Dredger with lockable rear door |
| CN202225114U (en) * | 2011-08-23 | 2012-05-23 | 武昌造船厂集团有限公司 | Dummy shaft positioning mechanism |
| CN104625452A (en) * | 2014-12-31 | 2015-05-20 | 广州文冲船厂有限责任公司 | Installation technology for dredger square mud doors |
| CN105000128A (en) * | 2015-07-03 | 2015-10-28 | 浙江舟山博斯特船舶设计研究院有限公司 | Mud door installation method for trailing suction hopper dredger |
| CN206084900U (en) * | 2016-08-16 | 2017-04-12 | 南通润邦海洋工程装备有限公司 | Mud door otic placode coaxial arrangement frock |
-
2018
- 2018-02-05 CN CN201810110027.4A patent/CN108393603B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6038795A (en) * | 1998-04-22 | 2000-03-21 | Navarro; Pablo | Dredger with lockable rear door |
| CN202225114U (en) * | 2011-08-23 | 2012-05-23 | 武昌造船厂集团有限公司 | Dummy shaft positioning mechanism |
| CN104625452A (en) * | 2014-12-31 | 2015-05-20 | 广州文冲船厂有限责任公司 | Installation technology for dredger square mud doors |
| CN105000128A (en) * | 2015-07-03 | 2015-10-28 | 浙江舟山博斯特船舶设计研究院有限公司 | Mud door installation method for trailing suction hopper dredger |
| CN206084900U (en) * | 2016-08-16 | 2017-04-12 | 南通润邦海洋工程装备有限公司 | Mud door otic placode coaxial arrangement frock |
Non-Patent Citations (3)
| Title |
|---|
| 俞冬军等: "耙吸式挖泥船泥门浮坞安装控制与研究", 《中国高新区》 * |
| 唐旭东: "大型耙吸挖泥船泥舱结构设计与研究", 《中国优秀硕士学位论文全文数据库 工程科技Ⅱ辑》 * |
| 钱善波: "大型耙吸挖泥船疏浚设备建造技术研究", 《中国优秀硕士学位论文全文数据库 工程科技Ⅱ辑》 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114162281A (en) * | 2021-12-15 | 2022-03-11 | 上海振华重工启东海洋工程股份有限公司 | Double-open type mud door installation process |
| CN114162281B (en) * | 2021-12-15 | 2023-04-18 | 上海振华重工启东海洋工程股份有限公司 | Double-open type mud door installation process |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108393603B (en) | 2020-07-31 |
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| EE01 | Entry into force of recordation of patent licensing contract | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20180814 Assignee: ZHOUSHAN HAORUILAN SHIPPING TECHNOLOGY DEVELOPMENT CO.,LTD. Assignor: ZHEJIANG INTERNATIONAL MARITIME College Contract record no.: X2024980002312 Denomination of invention: Installation Technology of Square Mud Gate on Dredger Granted publication date: 20200731 License type: Common License Record date: 20240228 |
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| EE01 | Entry into force of recordation of patent licensing contract | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20180814 Assignee: Zhoushan Cize Shipbuilding Co.,Ltd. Assignor: ZHEJIANG INTERNATIONAL MARITIME College Contract record no.: X2024980011903 Denomination of invention: Installation process of square mud door for dredger Granted publication date: 20200731 License type: Common License Record date: 20240813 Application publication date: 20180814 Assignee: Zhoushan Junhang Ship Engineering Service Co.,Ltd. Assignor: ZHEJIANG INTERNATIONAL MARITIME College Contract record no.: X2024980011785 Denomination of invention: Installation process of square mud door for dredger Granted publication date: 20200731 License type: Common License Record date: 20240813 |