CN108393526B - Aluminum alloy section bar cutting device - Google Patents
Aluminum alloy section bar cutting device Download PDFInfo
- Publication number
- CN108393526B CN108393526B CN201810197796.2A CN201810197796A CN108393526B CN 108393526 B CN108393526 B CN 108393526B CN 201810197796 A CN201810197796 A CN 201810197796A CN 108393526 B CN108393526 B CN 108393526B
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- China
- Prior art keywords
- support
- motor
- fixed
- pivot
- encoder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 16
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 34
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 34
- 239000000463 material Substances 0.000 claims abstract description 32
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 16
- 229910052742 iron Inorganic materials 0.000 claims description 8
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical group C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D19/00—Shearing machines or shearing devices cutting by rotary discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/10—Stops for positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/22—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring existing or desired position of tool or work
- B23Q17/2233—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring existing or desired position of tool or work for adjusting the tool relative to the workpiece
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
- Extrusion Of Metal (AREA)
Abstract
The utility model provides an aluminum alloy ex-trusions cutting device, belongs to the building engineering equipment field, the controller is fixed on the bed frame, conveyer installs on first support, the pneumatic cylinder is fixed on the bed frame, the second support is fixed on the main shaft of pneumatic cylinder, first encoder is fixed on first motor, first motor is fixed on the right side edge of second support, the third support is L type support, the lower part at the third support is fixed to the second motor, cutting blade is discoid structure. According to the aluminum cutting machine, the aluminum material is driven to move forwards through the conveying device, the controller and the second encoder are used for moving the aluminum material to the preset length, the first motor rotates the cutting blade to the preset angle, the rotating cutting blade is driven to move downwards through the hydraulic cylinder to cut the aluminum material into the required shape, manual labor is reduced, the cutting quality and efficiency are improved, the rejection rate is reduced, and the safety of workers is guaranteed.
Description
Technical Field
The invention relates to an aluminum alloy section cutting device, in particular to a device which drives an aluminum material to move forward by a required length through a conveying device, drives a cutting blade to rotate to a required angle through a third motor, and drives the rotating cutting blade to move downwards through a hydraulic cylinder to cut a section with a required shape, and belongs to the field of constructional engineering equipment.
Background
With the rapid development of the building industry in China, the aluminum alloy is widely applied to door and window structures, decorations and heat insulation materials with the advantages of easy processing, high durability, wide application range, light material and the like, and has extremely high market acceptance. However, in practical use, aluminum alloy sections with different shapes are often required for different environments, which requires appropriate cutting of existing aluminum alloys.
At present, the cutting processing of the aluminum alloy section is mainly finished manually, firstly, the required section length is measured out on the aluminum section by a ruler and marked, the angle of a left port and a right port is measured by an angle ruler for marking, and then, a cutting saw is held by a worker to install the mark for cutting. Because the required section bar demand is big, needs a large amount of human input, and artifical measurement angle and length lack the accuracy moreover, the section bar of cutting out often needs secondary operation just can the in-service use, and this partly can be scrapped because of the cutting angle is too big, extravagant material, the danger of emergence accident still exists among the manual cutting's the process.
Disclosure of Invention
In order to overcome the defects, the invention provides an aluminum alloy section cutting device.
The invention is realized by the following technical scheme: an aluminum alloy section cutting device comprises an aluminum material, a controller, a base frame, a first support, a conveying device, a hydraulic cylinder, a second support, a first encoder, a first motor, a third support, a second motor, a cutting blade, a long rotating shaft and a long wheel, wherein the aluminum material is a hollow cubic tube and is placed between the long wheel and the conveying device, the controller is fixed on the base frame and is positioned on the right side of the first support, the base frame is divided into a left part and a right part, each part comprises two support legs, a cross beam and two limit blocks, the first support is fixed on the right side of the base frame, the conveying device is installed on the first support, the hydraulic cylinder is fixed on the base frame, the second support is fixed on a main shaft of the hydraulic cylinder and is parallel to the upper surface of the aluminum material, the first encoder is fixed on the first motor and is connected with the main shaft of the first motor, the first motor is fixed on the right side edge of the second support, the direction of the first motor is vertical and downward, the third support is an L-shaped support and is fixed on a main shaft of the first motor, the second motor is fixed on the lower portion of the third support, the cutting blade is of a disc-shaped structure, a round hole is formed in the center of the cutting blade and is connected with the main shaft of the second motor, seven long rotating shafts are arranged between two cross beams of the base frame in parallel at equal intervals, seven long wheels are respectively arranged on the seven long rotating shafts and are of a rubber cylinder structure, and a round hole with the same radius as that of the long rotating shafts is formed in the center of the long rotating shafts.
Conveyer includes handheld frame, slide bar, fourth support, third motor, pivot, rubber wheel, dead axle, runner and second encoder, handheld frame is fixed on slide bar upper portion, the central point at the fourth support is installed to the slide bar, and it is mutually perpendicular with the fourth support, the fourth support is located first support below, the third motor is installed on the fourth support, and its main shaft passes the fourth support and is connected with the pivot, and the pivot is installed in the fourth support, rubber wheel central authorities open have the round hole the same with the pivot external diameter, and it is installed in the pivot, the dead axle has two to install in the fourth support, and it is located the pivot left side and parallel with the pivot, the runner has two to install respectively on two dead axles, and it is iron cylinder structure, the second encoder is installed on the fourth support, and it is connected with the pivot.
The first support is of an L-shaped structure, a vertically downward iron pipe is welded at the top end of the first support, and the inner radius of the iron pipe is 0.5 cm larger than the outer diameter of the sliding rod.
The aluminum material pushing device has the beneficial effects that the third motor drives the rotating shaft to rotate, so that the rubber wheel rotates to drive the aluminum material to advance, the step of manually pushing the aluminum material is replaced, and the labor force is liberated; the length of the required section bar and the angles of the left and right ports are input into the controller, the second encoder detects the number of turns of the rotating shaft to obtain the advancing distance of the aluminum material, the controller drives the third motor to stop rotating after the preset length is reached, the first encoder detects the rotating angle of the main shaft of the first motor, and the first motor stops rotating after the preset angle is reached, so that the cutting accuracy is ensured, and the rejection rate is reduced; drive cutting blade rotation through the second motor, drive rotatory cutting blade by the pneumatic cylinder and descend and cut the aluminum product, replaced manual cutting, improved the quality and the efficiency of cutting.
drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a left rear structural view of fig. 1 according to the present invention.
FIG. 3 is a schematic view of the lower structure of FIG. 1 according to the present invention.
FIG. 4 is a schematic structural diagram of the conveyor shown in FIG. 1 according to the present invention.
FIG. 5 is a schematic view of the right rear structure of FIG. 1 according to the present invention.
FIG. 6 is a schematic view of the axial structure of FIG. 1 according to the present invention.
In the figure, 1, aluminum material, 2, a controller, 3, a base frame, 4, a first bracket, 5, a conveying device, 501, a handheld frame, 502, a sliding rod, 503, a fourth bracket, 504, a third motor, 505, a rotating shaft, 506, a rubber wheel, 507, a fixed shaft, 508, a rotating wheel, 509, a second encoder, 6, a hydraulic cylinder, 7, a second bracket, 8, a first encoder, 9, a first motor, 10, a third bracket, 11, a second motor, 12, a cutting blade, 13, a long rotating shaft, 14 and a long wheel.
Detailed Description
The invention is realized by the following technical scheme:
An aluminum alloy section cutting device comprises an aluminum material 1, a controller 2, a base frame 3, a first support 4, a conveying device 5, a hydraulic cylinder 6, a second support 7, a first encoder 8, a first motor 9, a third support 10, a second motor 11, a cutting blade 12, a long rotating shaft 13 and a long wheel 14, wherein the aluminum material 1 is a hollow cubic tube and is placed between the long wheel 14 and the conveying device 5, the controller 2 is fixed on the base frame 3 and is positioned at the right side of the first support 4, the base frame 3 is divided into a left part and a right part, each part comprises two supporting legs, a cross beam and two limiting blocks, the first support 4 is fixed at the right side of the base frame 3, the conveying device 5 is installed on the first support 4 and is used for driving the first support 1 to move forwards, the hydraulic cylinder 6 is fixed on the base frame 3 and is used for driving the rotating aluminum material 12 to move downwards to cut the aluminum material 1, the second bracket 7 is fixed on the main shaft of the hydraulic cylinder 6 and is parallel to the upper surface of the aluminum material 1, the first encoder 8 is fixed on the first motor 9 and is connected with the main shaft of the first motor 9 for detecting the rotation angle of the main shaft of the first motor 9 and uploading the detected rotation angle to the controller 2, when the preset angle is reached, the first motor 9 is stopped, the first motor 9 is fixed on the right side of the second bracket 7 and is directed vertically downwards, the third bracket 10 is an L-shaped bracket and is fixed on the main shaft of the first motor 9, the second motor 11 is fixed on the lower part of the third bracket 10 for driving the cutting blade 12 to rotate, the cutting blade 12 is a disc-shaped structure, the center of which is provided with a circular hole connected with the main shaft of the second motor 11, the number of the long rotating shafts 13 is seven, and the long rotating shafts are parallelly arranged between two cross beams of the base frame 3 at equal intervals, seven long wheels 14 are respectively arranged on the seven long rotating shafts 13 and are of a rubber cylindrical structure, and a circular hole with the same radius as the long rotating shafts 13 is formed in the center of the long wheels and is used for reducing the forward resistance of the aluminum material 1.
The conveying device 5 comprises a handheld frame 501, a sliding rod 502, a fourth bracket 503, a third motor 504, a rotating shaft 505, a rubber wheel 506, a fixed shaft 507, a rotating wheel 508 and a second encoder 509, wherein the handheld frame 501 is fixed on the upper portion of the sliding rod 502, the sliding rod 502 is installed at the central position of the fourth bracket 503 and is perpendicular to the fourth bracket 503, the fourth bracket 503 is positioned below the first bracket 4, the third motor 504 is installed on the fourth bracket 503, the main shaft of the third motor passes through the fourth bracket 503 and is connected with the rotating shaft 505, the rotating shaft 505 is installed in the fourth bracket 503, the rubber wheel 506 is centrally provided with a circular hole with the same outer diameter as the rotating shaft 505 and is installed on the rotating shaft 505, the fixed shafts 507 are two installed in the fourth bracket 503 and are positioned at the left side of the rotating shaft 505 and are parallel to the rotating shaft 505, the rotating wheel 508 is provided with two fixed shafts 507 which are respectively installed on the two fixed shafts 507 and are of, the second encoder 509 is mounted on the fourth bracket 503, which is connected to the shaft 505.
The first support 4 is of an L-shaped structure, a vertically downward iron pipe is welded at the top end of the first support, and the inner radius of the iron pipe is 0.5 cm larger than the outer diameter of the sliding rod 502.
The working principle is as follows: before the work begins, the length of the required aluminum alloy section bar and the angle of the left and right ports are respectively input into a controller 2, a handheld frame 501 is lifted, a conveying device 5 is separated from a long wheel 14, the aluminum material 1 is inserted between the conveying device 5 and the long wheel 14 from the right side of the device, the handheld frame 501 is loosened, the aluminum material 1 is pressed due to the fact that the rotating wheel 508 has large mass, the device is opened, the controller 2 drives a third motor 504 to drive a rotating shaft 505 to rotate, a rubber wheel 506 rotates to drive the aluminum material 1 below to move forwards, the long wheel 14 below the aluminum material 1 rotates along with the rotating shaft, the resistance of the advancing aluminum material 1 is reduced, the motor is prevented from being burnt out due to overlarge resistance, the number of rotating turns of the rotating shaft 505 is measured by a second encoder 509 and is uploaded to the controller 2, the advancing distance of the aluminum material 1 is obtained, when the aluminum material reaches the preset distance, the controller 2 drives the third motor 504 to, the first encoder 8 detects the rotating angle of the first encoder, when the first encoder reaches a preset left port angle, the controller 2 drives the first motor 9 to stop rotating, the second motor 11 drives the cutting blade 12 to rotate, the aluminum material 1 is driven by the hydraulic cylinder 6 to move downwards to complete the cutting of the left port of the aluminum material, then the hydraulic cylinder 6 drives the aluminum material to move upwards, the third motor 504 rotates to repeat the steps, the cutting of the right port of the required aluminum alloy section is completed, one aluminum alloy with the required shape is cut off, and after all cutting actions are completed, the device is closed.
It will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in the embodiments described above without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims.
Claims (2)
1. The utility model provides an aluminum alloy ex-trusions cutting device, includes aluminum product, controller, bed frame, first support, conveyer, pneumatic cylinder, second support, first encoder, first motor, third support, second motor, cutting blade, long pivot and long wheel, its characterized in that: the aluminum material is a hollow cubic tube and is placed between the long wheel and the conveying device, the controller is fixed on a base frame and is positioned on the right side of the first support, the base frame is divided into a left part and a right part, each part comprises two support legs, a cross beam and two limiting blocks, the first support is fixed on the right side of the base frame, the conveying device is installed on the first support, the hydraulic cylinder is fixed on the base frame, the second support is fixed on a main shaft of the hydraulic cylinder and is parallel to the upper surface of the aluminum material, the first encoder is fixed on the first motor and is connected with the main shaft of the first motor, the first motor is fixed on the right side edge of the second support, the direction of the first motor is vertical downwards, the third support is an L-shaped support and is fixed on the main shaft of the first motor, the second motor is fixed on the lower part of the third support, and the cutting blade is, the center of the first motor is provided with a round hole connected with a main shaft of a second motor, seven long rotating shafts are arranged in parallel at equal intervals between two cross beams of the base frame, seven long wheels are respectively arranged on the seven long rotating shafts and are of a rubber cylinder structure, and the center of the first motor is provided with a round hole with the same radius as that of the long rotating shafts;
Conveyer includes handheld frame, slide bar, fourth support, third motor, pivot, rubber wheel, dead axle, runner and second encoder, handheld frame is fixed on slide bar upper portion, the central point at the fourth support is installed to the slide bar, and it is mutually perpendicular with the fourth support, the fourth support is located first support below, the third motor is installed on the fourth support, and its main shaft passes the fourth support and is connected with the pivot, and the pivot is installed in the fourth support, rubber wheel central authorities open have the round hole the same with the pivot external diameter, and it is installed in the pivot, the dead axle has two to install in the fourth support, and it is located the pivot left side and parallel with the pivot, the runner has two to install respectively on two dead axles, and it is iron cylinder structure, the second encoder is installed on the fourth support, and it is connected with the pivot.
2. An aluminum alloy profile cutting apparatus as set forth in claim 1, wherein: the first support is of an L-shaped structure, a vertically downward iron pipe is welded at the top end of the first support, and the inner radius of the iron pipe is 0.5 cm larger than the outer diameter of the sliding rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810197796.2A CN108393526B (en) | 2018-03-11 | 2018-03-11 | Aluminum alloy section bar cutting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810197796.2A CN108393526B (en) | 2018-03-11 | 2018-03-11 | Aluminum alloy section bar cutting device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108393526A CN108393526A (en) | 2018-08-14 |
| CN108393526B true CN108393526B (en) | 2019-12-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810197796.2A Expired - Fee Related CN108393526B (en) | 2018-03-11 | 2018-03-11 | Aluminum alloy section bar cutting device |
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| CN (1) | CN108393526B (en) |
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| CN109465485B (en) * | 2018-12-25 | 2020-04-21 | 安徽宏宇铝业有限公司 | High-speed railway car window heat preservation aluminium alloy processingequipment |
| CN111659940B (en) * | 2020-06-16 | 2022-01-28 | 广东省星联钢结构有限公司 | Automatic machining equipment for C-shaped steel structure and working method |
| CN112605464B (en) * | 2020-11-27 | 2023-05-16 | 雄县东泰铁芯制造有限公司 | Square iron core transverse shearing machine capable of automatic distance cutting |
| CN112743013B (en) * | 2020-12-25 | 2022-11-29 | 湖北美好新材料科技有限公司 | Cutting device for steel reinforcement framework |
| CN112846363B (en) * | 2021-02-01 | 2022-12-20 | 江西经匠建设有限公司 | Cutting device with adjustable green building is used |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10291142A (en) * | 1998-04-01 | 1998-11-04 | Amada Co Ltd | Long size material conveying device |
| CN202922020U (en) * | 2012-11-05 | 2013-05-08 | 苏州胜禹材料科技有限公司 | Bidirectional sizing mechanism on plate shearing machine |
| CN203471052U (en) * | 2013-09-26 | 2014-03-12 | 四川柯美特铝业有限公司 | Aluminum profile fixed-length cutting system |
| CN107350555A (en) * | 2017-07-26 | 2017-11-17 | 铁科（北京）轨道装备技术有限公司 | Rail sawing automates blanking measuring system |
| CN206779589U (en) * | 2017-03-23 | 2017-12-22 | 江苏财发铝业股份有限公司 | A kind of aluminium set barrel saw cutting apparatus |
| CN206912337U (en) * | 2017-07-10 | 2018-01-23 | 王展飞 | A kind of cutter device for carrying out multi-angle cutting |
-
2018
- 2018-03-11 CN CN201810197796.2A patent/CN108393526B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10291142A (en) * | 1998-04-01 | 1998-11-04 | Amada Co Ltd | Long size material conveying device |
| CN202922020U (en) * | 2012-11-05 | 2013-05-08 | 苏州胜禹材料科技有限公司 | Bidirectional sizing mechanism on plate shearing machine |
| CN203471052U (en) * | 2013-09-26 | 2014-03-12 | 四川柯美特铝业有限公司 | Aluminum profile fixed-length cutting system |
| CN206779589U (en) * | 2017-03-23 | 2017-12-22 | 江苏财发铝业股份有限公司 | A kind of aluminium set barrel saw cutting apparatus |
| CN206912337U (en) * | 2017-07-10 | 2018-01-23 | 王展飞 | A kind of cutter device for carrying out multi-angle cutting |
| CN107350555A (en) * | 2017-07-26 | 2017-11-17 | 铁科（北京）轨道装备技术有限公司 | Rail sawing automates blanking measuring system |
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| CN108393526A (en) | 2018-08-14 |
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| SE01 | Entry into force of request for substantive examination | ||
| CB03 | Change of inventor or designer information |
Inventor after: Li Xiyan Inventor after: Gu Liyan Inventor after: Li Jiawei Inventor after: Peng Hongxing Inventor before: Peng Hongxing |
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| GR01 | Patent grant | ||
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| TA01 | Transfer of patent application right |
Effective date of registration: 20191125 Address after: 325200 No.9, Yuandong Road, Feiyun street, Ruian City, Wenzhou City, Zhejiang Province Applicant after: ZHEJIANG SINI MACHINERY Co.,Ltd. Address before: 448159 Six Groups of Shuangbei Village, Tuanlin Town, Longdao District, Jingmen City, Hubei Province Applicant before: Peng Hongxing |
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| TA01 | Transfer of patent application right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191213 |
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| CF01 | Termination of patent right due to non-payment of annual fee |