A kind of aluminium alloy extrusions cutter device
Technical field
The present invention relates to a kind of aluminium alloy extrusions cutter device, it is specifically a kind of by transmission device drive aluminium to
The required length of preceding movement, third motor drive cutting blade to rotate to required angle, and rotation is driven by hydraulic cylinder
Cutting blade moves downward the device for being cut into required shape proximate matter, belongs to building engineering equipment field.
Background technology
With the fast development of China's building trade, aluminium alloy is with its easy processing, durability is high, applied widely, material
The advantages that light, is widely used in door and window structure, decoration and heat-barrier material, and traction is high.But in actual use,
Aluminium alloy extrusions of different shapes is generally required for different environment, this just needs existing aluminium alloy carrying out appropriate cut
Cut processing.
At present to the cutting processing of aluminium alloy extrusions mainly by being accomplished manually, go out required type with dipstick metering first on aluminium
Material length simultaneously makes a mark, and the angle that left and right port is measured with angle square is marked, and holds cast-cutting saw installation mark by worker later
Note cutting.Since required proximate matter demand is big, a large amount of human input is needed, and manual measurement angle and length lack accurately
Degree, the proximate matter being cut into, which generally requires secondary operation, can just actually use, this can be scrapped because cutting angle is excessive for part, wave
Take material, there is also the danger that accident occurs during artificial cutting.
Invention content
Against the above deficiency, the present invention provides a kind of aluminium alloy extrusions cutter devices.
The present invention is achieved by the following technical solutions:A kind of aluminium alloy extrusions cutter device, including aluminium, control
Device, pedestal, first support, transmission device, hydraulic cylinder, second support, the first encoder, the first motor, third holder, second
Motor, cutting blade, long shaft and long wheel, the aluminium are hollow cube pipe, be placed on long wheel and transmission device it
Between, the controller is fixed on pedestal, is located at the right side of first support, and the pedestal is divided into left and right two parts, each portion
It is divided to including two supporting legs, a crossbeam and two limited blocks, the first support is fixed on the right side of pedestal, the transmission device peace
In first support, the hydraulic cylinder is fixed on pedestal, and the second support is fixed on the main shaft of hydraulic cylinder, with aluminium
Material upper surface is parallel, and first encoder is fixed on the first motor, is connected with the main shaft of the first motor, described
First motor is fixed in the right edge of second support, and straight down, the third holder is L-type support in direction, Gu
It is scheduled on the main shaft of the first motor, second motor is fixed on the lower part of third holder, and the cutting blade is disk
Shape structure, center are provided with circular hole and are connected with the main shaft of the second motor, and the long shaft has seven, equidistant parallel
Between two crossbeam of pedestal, the long wheel has seven to be separately mounted in seven long shafts, is rubber system cylinder knot
Structure, center are provided with circular hole identical with long shaft radius.
The transmission device includes hand-held frame, slide bar, the 4th holder, third motor, shaft, rubber wheel, dead axle, runner
And second encoder, the hand-held frame are fixed on slide bar top, the slide bar is mounted on the middle position of the 4th holder, with the
Four holders are perpendicular, and the 4th holder is located at below first support, and the third motor is mounted on the 4th holder, master
Axis is connected across the 4th holder with shaft, and shaft is mounted in the 4th holder, and the rubber wheel center is provided with and spindle outer diameter
Identical circular hole, be mounted on shaft on, the dead axle there are two be mounted on the 4th holder in, be located at shaft on the left of and with turn
Axis is parallel, and there are two the runners is separately mounted on two dead axles, is iron cylindrical structure, the second encoder peace
On the 4th holder, it is connected with shaft.
The first support is L-type structure, and top is welded with an iron pipe straight down, and the inside radius of iron pipe is than slide bar
Outer diameter is 0.5 centimetre big.
The usefulness of the invention is that the invention drives shaft to rotate by third motor, and rubber wheel rotation is made to drive
Aluminium advances, and instead of artificial the step of pushing aluminium, has liberated labour;By by the length of required proximate matter and left and right ends
The angle of mouth is input in controller, is obtained the distance that aluminium advances by the number of turns of second encoder detection shaft rotation, is reached
Controller driving third motor stalling, the angle of the first motor main shaft rotation is detected by the first encoder after preset length,
It stalls the first motor after it reaches predetermined angle, ensure that the accuracy of cutting, reduce rejection rate;Pass through the second electricity
Motivation drives cutting blade rotation, drives the cutting blade decline of rotation to cut aluminium by hydraulic cylinder, instead of artificial
Cutting, improves the quality and efficiency of cutting.
Description of the drawings
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the left back structural schematic diagram of Fig. 1 of the present invention.
Fig. 3 is the rectangular structure schematic diagram of Fig. 1 of the present invention.
Fig. 4 is transmission device structural schematic diagram in Fig. 1 of the present invention.
Fig. 5 is right back structural schematic diagram in Fig. 1 of the present invention.
Fig. 6 is the axis geodesic structure schematic diagram of Fig. 1 of the present invention.
In figure, 1, aluminium, 2, controller, 3, pedestal, 4, first support, 5, transmission device, 501, hand-held frame, 502, sliding
Bar, the 503, the 4th holder, 504, third motor, 505, shaft, 506, rubber wheel, 507, dead axle, 508, runner, 509, second
Encoder, 6, hydraulic cylinder, 7, second support, the 8, first encoder, the 9, first motor, 10, third holder, 11, second is electronic
Machine, 12, cutting blade, 13, long shaft, 14, long wheel.
Specific implementation mode
What the invention is realized by the following technical scheme:
A kind of aluminium alloy extrusions cutter device, including aluminium 1, controller 2, pedestal 3, first support 4, transmission device 5, liquid
Cylinder pressure 6, second support 7, the first encoder 8, the first motor 9, third holder 10, the second motor 11, cutting blade 12, length
Shaft 13 and long wheel 14, the aluminium 1 are hollow cube pipe, are placed between long wheel 14 and transmission device 5, the control
Device 2 is fixed on pedestal 3, is located at the right side of first support 4, and the pedestal 3 divides for left and right two parts, and each section includes two
A supporting leg, a crossbeam and two limited blocks, the first support 4 are fixed on 3 right side of pedestal, and the transmission device 5 is mounted on
In first support 4, for driving aluminium 1 to move forward, the hydraulic cylinder 6 is fixed on pedestal 3, for driving the cutting of rotation
12 downward actuation of blade cuts aluminium 1, and the second support 7 is fixed on the main shaft of hydraulic cylinder 6, flat with 1 upper surface of aluminium
Row, first encoder 8 is fixed on the first motor 9, is connected with the main shaft of the first motor 9, for detecting the
The angle of one motor, 9 main axis simultaneously uploads to controller 2, stalls the first motor 9 when it reaches predetermined angle, institute
It states the first motor 9 to be fixed in the right edge of second support 7, straight down, the third holder 10 is L-type branch in direction
Frame is fixed on the main shaft of the first motor 9, and second motor 11 is fixed on the lower part of third holder 10, is used for band
Dynamic cutting blade 12 rotates, and the cutting blade 12 is disc-shaped structure, and center is provided with the master of circular hole and the second motor 11
Axis is connected, and the long shaft 13 has seven, and equidistant to be installed in parallel between 3 liang of crossbeams of pedestal, the long wheel 14 has
Seven are separately mounted in seven long shafts 13, are rubber system cylindrical structure, center is provided with and 13 radius phase of long shaft
Same circular hole, for reducing the resistance of the advance of aluminium 1.
The transmission device 5 include hand-held frame 501, slide bar 502, the 4th holder 503, third motor 504, shaft 505,
Rubber wheel 506, dead axle 507, runner 508 and second encoder 509, the hand-held frame 501 is fixed on 502 top of slide bar, described
Slide bar 502 is mounted on the middle position of the 4th holder 503, and perpendicular with the 4th holder 503, the 4th holder 503 is located at
4 lower section of first support, the third motor 504 are mounted on the 4th holder 503, and main shaft passes through the 4th holder 503 and turns
Axis 505 is connected, and shaft 505 is mounted in the 4th holder 503, and 506 center of the rubber wheel is provided with identical as 505 outer diameter of shaft
Circular hole, be mounted in shaft 505, it is left to be located at shaft 505 there are two being mounted in the 4th holder 503 for the dead axle 507
Side and parallel with shaft 505, the runner 508 are iron cylinder knot there are two being separately mounted on two dead axles 507
Structure, the second encoder 509 are mounted on the 4th holder 503, are connected with shaft 505.
The first support 4 is L-type structure, and top is welded with an iron pipe straight down, and the inside radius of iron pipe compares slide bar
502 outer diameter is 0.5 centimetre big.
Operation principle:Before work starts, the length of required aluminium alloy extrusions and the angle of left and right port are separately input to
In controller 2, hand-held frame 501 is lifted, is that transmission device 5 is detached with long wheel 14, aluminium 1 is inserted into transmission dress from the right side of device
It sets between 5 and long wheel 14, unclamps and hold frame 501, aluminium 1, device for opening are pushed down since 508 mass of runner is larger, controller 2 drives
Dynamic third motor 504 drives shaft 505 to rotate, and to make rubber wheel 506 rotate, drives the aluminium 1 of lower section to travel forward, aluminium
The long wheel 14 of 1 lower section of material follows rotation, reduces the resistance of the advance of aluminium 1, prevents resistance is excessive from burning out motor, is compiled by second
Code device 509 measures the number of turns that shaft 505 rotates and uploads to controller 2, to obtain the distance of the advance of aluminium 1, when it reaches
When pre-determined distance, controller 2 drives third motor 504 to stall, while the first motor 9 drives cutting blade 12 to rotate, the
The angle of its rotation of one encoder 8 detection, when it reaches preset left port angle, controller 2 drives the first motor 9 to stop
Turn, the second motor 11 drives cutting blade 12 to rotate, and cutting aluminium 1 is moved down under the drive of hydraulic cylinder 6, completes it
The cutting of left port, it is moved up for the drive of hydraulic cylinder 6 later, and the rotation of third motor 504 repeats the above steps, needed for completion
The cutting of aluminium alloy extrusions right output port, the aluminium alloy of shape needed for one piece are cut, and after completing all cutting actions, are closed
Device.
For the ordinary skill in the art, introduction according to the present invention, do not depart from the principle of the present invention with
In the case of spirit, changes, modifications, replacement and modification that embodiment is carried out still fall within protection scope of the present invention it
It is interior.