CN207915788U - The synchronous cutting device of ceramic pipe - Google Patents
The synchronous cutting device of ceramic pipe Download PDFInfo
- Publication number
- CN207915788U CN207915788U CN201820195531.4U CN201820195531U CN207915788U CN 207915788 U CN207915788 U CN 207915788U CN 201820195531 U CN201820195531 U CN 201820195531U CN 207915788 U CN207915788 U CN 207915788U
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- pipe
- cutting
- synchronous
- sliding slot
- cutting device
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Abstract
The utility model discloses a kind of synchronous cutting device of ceramic pipe, including pipe sliding slot, testing agency and cutting assembly；The testing agency is set to one end of pipe sliding slot, for detecting the movement speed for being set to pipe in pipe sliding slot, the cutting assembly is under a control program, movement in the same direction synchronous with pipe, and when pipe length reaches predetermined length, start the cutting sheet being arranged oppositely and opposite cutting is carried out to pipe, the utility model can increase substantially the cut quality and cutting efficiency of blank tube material.
Description
Technical field
The utility model is related to the processing technique fields of ceramic tubing or bar, being suitable for different pipes more particularly, to one kind
The automation synchronous cutting device of the ceramic pipe of diameter.
Background technology
With the development of material science and technology, ceramics, graphite-like tubing, bar are due to its high rigidity, high temperature resistant and modified
Such as conductive, heat conductivility generated so that it is in the various manufactures of the every profession and trades such as oil, chemical industry, smelting, sintering, grinding tool, mold
It is widely used in industry equipment.Tubing and pieces of bar stock cutting mode after molding, are in by the way of mostly at present
Manually, semi-automatic or simple automation situation there is no intelligent, flexibility full-automatic cutting production line at present.
And manual cutting is by the way that manually by cutting tool, according to set length, control site mark uses cutter
Manual cutting.It completes to convey by belt conveyor line.This cutting mode is spent human and material resources, and Cutting Length precision is not high, end
Facial disfigurement effectively causes waste material large percentage.Circulate inefficiency.And existing automation fixed length cutting is according to setting
Length fixed length cutting is completed to convey using belt conveyor.Conveyer and practical extruded velocity can not be fully synchronized, easily cause and cut
Mouth defect.Extensive mode of movement easy damaged pipe surface changes Cutting Length and needs to manually adjust equipment, and precision is not high, remodels
Time is long.
Therefore, the processing technique field of ceramic tubing or bar is badly in need of a kind of high degree of automation and cut quality is high
Ceramic pipe cutter device, to meet the market demand of high-end ceramic pipe cutting.
Utility model content
The purpose of this utility model is to provide a kind of synchronous cutting devices of ceramic pipe, to improve ceramic pipe or stick
The cut quality and cutting efficiency of blank material material.
To achieve the above object, the utility model proposes following technical solutions：A kind of synchronous cutting device of ceramics pipe,
Including pipe sliding slot, testing agency and cutting assembly；The testing agency is set to one end of pipe sliding slot, for detecting
It is set to the movement speed of pipe in pipe sliding slot, the cutting assembly is under a control program, synchronous with pipe in the same direction
It is mobile, and when pipe length reaches predetermined length, start the cutting sheet being arranged oppositely and opposite cutting is carried out to pipe.
Preferably, the bottom of the pipe sliding slot is equipped with a certain number of stomatas, the pressure air blown out in the stomata
One layer of support air film is formed in the bottom of pipe sliding slot.
Preferably, the synchronous cutting device includes support base, and the cutting assembly includes mobile mechanism, the movement
Mechanism is set in the support base, for driving the cutting assembly synchronous with pipe mobile in the same direction or being reset to initial bit
It sets.
Preferably, the cutting assembly include be set to the mobile mechanism on cutting head rotation and feed mechanism, it is described
Cutting head rotates and feed mechanism is for driving cutting head to rotate around pipe axle center, and with certain feed speed and into
The counter-rotation cutting pipe of cutting sheet being set to amount driving on cutting head.
Preferably, the cutting assembly further includes the clamping device and lifting regulating mechanism being set in mobile mechanism, described
Clamping device is used for when cutting sheet cuts pipe, Flexible Fixturing pipe；The lifting regulating mechanism is for adjustment pair
The central axis of center line and pipe to the cutting sheet of setting coincides.
Preferably, the testing agency is non-contact speed measurement sensor, detects the movement speed of pipe, and calculate
The control system of synchronous cutting device is fed back to after the length of pipe.
The utility model measures the movement speed and length of pipe by non-contact speed measurement sensor in real time, and utilizes movement
Control card is handled by motion control arithmetic with the real-time speed of pipe and length that measure foundation in order to control, is being squeezed out pipe
When reaching length, control cutting assembly reaches cutting assembly fortune synchronous with pipe in real time with the speed of pipe to equidirectional movement
Dynamic, relative velocity is infinitely close to zero effect.Then clamping device is closed flexible clamping and lives pipe, and it is same to start both sides cutting sheet
When feeding rotation incision pipe to certain depth, then rotating mechanism moves a certain range, cuts off pipe.
Compared with prior art, the utility model makes ceramic tube cutting production that can build automatic production line, and reaches
Flexible Production to a certain extent；The technical indicators such as product surface quality, straightness, kerf quality are effectively ensured, significantly
Reduce waste material ratio.Meanwhile the Cutting Length of pipe can be adjusted arbitrarily by parameter setting in a certain range, pass through letter
Single device adjusts the production for being adapted to different tube diameters, substantially increases the cut quality and cutting efficiency of blank tube material.
Description of the drawings
Fig. 1 is the stereoscopic schematic diagram of the utility model ceramics pipe synchronous cutting device；
Fig. 2 is the stereoscopic schematic diagram of the utility model ceramics pipe synchronous cutting device cutting assembly；
Fig. 3 is the side schematic view of Fig. 2；
Fig. 4 is the stereoscopic schematic diagram of cutting head rotation and feed mechanism；
Fig. 5 is the schematic cross-sectional view of rotating mechanism；
Fig. 6 is the schematic side view for showing feed mechanism；
Fig. 7 is the flow chart of the utility model ceramics pipe synchronous cutting method.
Reference numeral
Non-contact speed measurement sensor 1, mounting bracket 11, mounting plate 12, pipe sliding slot 2, pipe 3, mobile mechanism 4, first
Driving motor 41, the first feed screw nut group 42, movable plate 43, the first guide rail 44, the first sliding block 45, lifting regulating mechanism 5 are adjusted
Handwheel 52, the second feed screw nut group 53, the second sliding block 54, the second guide rail 55, connecting rod 56, cutting head rotation and feed mechanism 6, rotation
Rotation mechanism 61, feed mechanism 62, rotating basis 611, riser 612, bearing support assemblies 613, gear wheel 614, pinion gear 615,
Rotary drive motor 616, rotation sensor 617, Feed servo system motor 621, drive link 622, third guide rail 623, cutting
Head fixation kit 624, cutting head 51, clamping device 7, clamping device pedestal 71, pneumatic pinch part 72, flexible fixture block 73, feeding
Mechanism 8, support base 9, support plate 91
Specific implementation mode
Below in conjunction with the attached drawing of the utility model, the technical solution of the utility model embodiment is carried out clear, complete
Description.
The synchronous cutting device of the revealed ceramic pipe of the utility model comprising testing agency, pipe sliding slot, cutting
Component, control system and support base.The testing agency is for detecting the pipe squeezed out from pipe extrusion device described
The movement velocity of onwards transmission in pipe sliding slot, and control system is fed back to after calculating length, pass through the control of control system
Program control cutting assembly cuts pipe while holding with pipe synchronizing moving, and by the pipe after cutting by sending
Expect that device is sent out.
Specifically, as shown in Figure 1, the testing agency is a non-contact speed measurement sensor 1 in the present embodiment, lead to
Cross mounting bracket 11 set on 2 one end of pipe sliding slot support plate 91 on, and by mounting plate 12 can carry out up and down adjustment its installation
Position, non-contact speed measurement sensor 1 examine the movement speed of the pipe 3 in pipe sliding slot 2 by non-contacting mode
It surveys, and control system is fed back to after calculating the length of pipe movement.
The pipe sliding slot 2 is set in support plate 91, is formed by several sections, and the pipe sliding slot 2 in the present embodiment is V-type air supporting
Sliding slot is provided with a large amount of Minute pores in the bottom of sliding slot, and such Minute pores pass through the confined air below support plate
Chamber is connected in high pressure positive blower (not shown).The pressure air sent out from high pressure positive blower is blown out by Minute pores, in V-type gas
Slick and frivolous trench bottom forms one layer of support air film.Multistage V-type air supporting sliding slot 2 holds pipe 3 so that pipe 3 floats on V-type air supporting cunning
In slot, and by pipe from pipe extrusion device extrusion force and inertia can travel forward.Pipe motion process is seldom
There is contact friction to occur, ensures that extrusion stable quality, surface quality protection are intact.
In conjunction with shown in Fig. 2 to Fig. 6, the cutting assembly include mobile mechanism 4, lifting regulating mechanism 5, cutting head rotation and
Feed mechanism 6 and clamping device 7.The mobile mechanism 4 is set in the support base 9 of cutter device, is used for horizontal direction
Translate cutting assembly so that the movement of cutting assembly and pipe keeps synchronous, and drives cutting assembly after the completion of primary cutting
Return back to initial position.In conjunction with shown in Fig. 2, mobile mechanism 4 includes the first driving motor 41, the first feed screw nut group 42, movement
Plate 43, the first guide rail 44 and the first sliding block 45, the first driving motor 41 drive 42 rotation of the first feed screw nut group, pass through lead screw spiral shell
Nut in mother's group 42 drives movable plate 43 to be moved by movement of first sliding block 45 on the first guide rail 44, to drive
Lifting regulating mechanism 5, cutting head rotation and feed mechanism 6 and clamping device 7 on movable plate 43 move together.
The lifting regulating mechanism 5 is set on the movable plate 43 of mobile mechanism 4, for being managed according to the different of pipe of cutting
The center for the cutting sheet being arranged oppositely is adjusted in diameter, and the cutting sheet in the present embodiment is every to be symmetrically arranged on pipe both sides
The end of one cutting head 51, to realize that the opposite direction simultaneously to pipe is cut so that cutting sheet acts on the cutting force energy on pipe 3
It enough cancels out each other, is deformed so as to avoid caused by unidirectional cutting possibility.5 upper end of lift adjustment mechanism in the present embodiment with cut
It cuts head rotation and feed mechanism 6 is connected, including sequentially connected adjusting handle 52, the second feed screw nut group 53, the second sliding block
54, the second guide rail 55 and connecting rod 56.Second feed screw nut group 53 is set to the top of the second guide rail 55, rotary screw and rotation
Turn nut can rotate left and right, and left-handed nut and right-handed nut connect the second sliding block 54 by link block respectively, and respectively with two
Connecting rod 56 is connected, and two connecting rods 56 are connected on the rotating basis of top.By the left-right rotary for rotating the second feed screw nut group 53
Lead screw so that the angle of two connecting rods 56 changes, to realize the rising-falling tone of top cutting head rotation and feed mechanism 6
Section.
Cutting head rotates and feed mechanism 6 includes rotating mechanism 61 and feed mechanism 62, and rotating mechanism is cut for driving
Piece rotates around pipe axle center, realizes the complete cutting to pipe.Rotating mechanism includes rotating basis in the present embodiment
611, riser 612, bearing support assemblies 613, gear wheel 614, pinion gear 615 and rotary drive motor 616 and rotation detect
Sensor 617.The rotary drive motor 616 is connected with pinion gear 615, and pinion gear 615 engages realization pair with gear wheel 614
The driving of gear wheel rotation.There are bearing support assemblies 613 between gear wheel 614 and rotating basis 611.614 center of gear wheel is
Hollow hole passes through convenient for pipe and air supporting sliding slot.There are two riser 612, riser 612 and rotations for the setting of 611 both sides of rotating basis
611 both sides of pedestal with structure free to slide and can pass through screw locked and fixed connection relation by groove formation.Riser 612
Bottom and the movable plate 43 of mobile mechanism 4 are fastenedly connected.
The feed mechanism 62 is used for according to preset pipe diameter, by the program of control system control cutting sheet into
To speed and the amount of feeding comprising Feed servo system motor 621, drive link 622, third guide rail 623, cutting head fixation kit 624,
Cutting head 51 (only shows unilateral cutting head, other side cutting head is not shown, and cutting sheet is also not shown) in Fig. 5, cutting sheet
Position sensor and position detecting switch.Cutting head 51 is fixedly installed on cutting head fixation kit 624, Feed servo system motor
621 drive drive link 622, and then cutting head fixation kit 624 is driven to be moved together with cutting head 51, cutting sheet, and pass through
Position detecting switch detects the specific location of cutting sheet, it is ensured that the excess of stroke shuts down and alarms.
The clamping device 7 is also set in mobile mechanism 4, for the pipe that is fixedly clamped when cutting pipe 3, to prevent
Cutting force causes pipe to deform.In the present embodiment, clamping device includes clamping device pedestal 71, is set on clamping device pedestal 71
Pneumatic pinch part 72, and flexible fixture block 73.The clamping device pedestal 71 is connected on the movable plate 43 of mobile mechanism 4,
Clamping jaw has been extended to form on the pneumatic pinch part 72.The flexibility fixture block 73 be connected on the clamping jaw and when clamping with pipe
Base surface is in contact, and flexible fixture block 73 is made of two valve semicircle flexible members, and one is formed when semicircle flexible member closes
It is exactly equal to the circular hole of pipe diameter.The height of clamping device 7 can also be by adjusting 72 centre-height of pneumatic pinch part manually
It is adjusted.
Preferably, the automation synchronous cutting device of the utility model ceramics pipe further includes the ceramic tube to completing cutting
Base carries out the feed mechanism 8 for being moved to precalculated position, to complete cutting and feeding to ceramic pipe.
In use, from pipe extrusion device squeeze out pipe along V-arrangement air supporting sliding slot 2 under the action of extrusion force and inertia to
Preceding movement detects its movement speed and movable length by non-contact speed measurement sensor 1, or movable length is obtained by calculation
After feed back to control system.Cutting assembly under control of the control system, with synchronous with pipe under the drive of mobile mechanism 4
Speed moves forward.Lifting regulating mechanism 5 adjusts the center of two cutting heads 51 and cutting sheet according to the pipe diameter pre-entered
Position makes it coincide with pipe central axis.When the length of pipe reach be pre-designed when needing length, clamping device 7
Pipe is clamped, rotating mechanism 61 drives two cutting sheets to be rotated around pipe axle center to carry out opposite cutting to pipe, meanwhile,
Feed mechanism 62 is fed according to the preset amount of feeding and feed speed driving two panels cutting sheet to cutting, until completing to pipe
Cutting after, by feed mechanism by the pipe cut transfer walk.Clamping device 7, cutting head rotation and feed mechanism 6, moving machine
Structure 4 restores to original state, to prepare to cut next section of pipe, moves back and forth successively, complete to ceramic pipe from
The process of dynamicization synchronous cutting.
The synchronous cutting method of the utility model ceramics pipe as a result, including following cutting step：
S1, pipe move forward under extrusion force and effect of inertia along pipe sliding slot, and detect pipe by testing agency
Movement speed；
S2, cutting assembly under control of the control system, with movement in the same direction synchronous with pipe；
S3, after pipe reaches preset length, two cutting sheets that are arranged oppositely of cutting assembly driving carry out pair pipe
To cutting.
In the step S1, the bottom of pipe sliding slot is formed with support air film by the pressure air blown out in stomata.
In the step S3, before the cutting assembly cuts pipe, need through lifting regulating mechanism pre-adjusting pair
The central axis of center line and pipe to the cutting sheet of setting coincides, and when cutting assembly cuts pipe, by being clamped
Gear grips pipe.Meanwhile cutting sheet cutting head rotate and feed mechanism driving under, with preset rotary speed, the amount of feeding
And feed speed is cut.
After the completion of the above cutting action, feed mechanism removes the pipe cut, mobile mechanism on the cutting assembly,
Cutting head rotates and feed mechanism, clamping device reset under control of the control system.
The utility model embodiment has illustrated synchronous cutting device and cutting method by taking the cutting of ceramic pipe as an example,
The right revealed synchronous cutting device of the utility model and cutting method, be also suitable for ceramic bar stock, graphite pipe or bar stock and
The cutting processing of similar material and analogous shape workpiece, is all covered by the scope of protection of the utility model.
The technology contents and technical characteristic of the utility model have revealed that as above, however those skilled in the art still may be used
Teaching and announcement that can be based on the utility model and make various replacements and modification without departing substantially from the spirit of the present invention, therefore, this
Utility model protection range should be not limited to the revealed content of embodiment, and should include the various replacements without departing substantially from the utility model
And modification, and covered by present patent application claim.
Claims (6)
1. a kind of synchronous cutting device of ceramics pipe, it is characterised in that：Including pipe sliding slot, testing agency and cutting group
Part；The testing agency is set to one end of pipe sliding slot, for detecting the movement speed for being set to pipe in pipe sliding slot, institute
State cutting assembly under a control program, movement in the same direction synchronous with pipe, and when pipe length reaches predetermined length, open
The dynamic cutting sheet being arranged oppositely carries out opposite cutting to pipe.
2. the synchronous cutting device of ceramics pipe according to claim 1, it is characterised in that：The bottom of the pipe sliding slot
Equipped with a certain number of stomatas, the pressure air blown out in the stomata forms one layer of support air film in the bottom of pipe sliding slot.
3. the synchronous cutting device of ceramics pipe according to claim 1, it is characterised in that：The synchronous cutting device packet
Support base is included, the cutting assembly includes mobile mechanism, and the mobile mechanism is set in the support base, for driving
It states cutting assembly movement in the same direction synchronous with pipe or is reset to initial position.
4. the synchronous cutting device of ceramics pipe according to claim 3, it is characterised in that：The cutting assembly includes setting
It is rotated in the cutting head in the mobile mechanism and feed mechanism, the cutting head rotation and feed mechanism is used to drive cutting head
It rotates around pipe axle center, and the cutting sheet pair on the cutting head is set to certain feed speed and amount of feeding driving
To circumgyration incision pipe.
5. the synchronous cutting device of ceramics pipe according to claim 3, it is characterised in that：The cutting assembly further includes
Clamping device in mobile mechanism and lifting regulating mechanism, the clamping device are used to carry out pipe in the cutting sheet
When cutting, Flexible Fixturing pipe；Center line and pipe of the lifting regulating mechanism for adjusting the cutting sheet being arranged oppositely
Central axis coincides.
6. the synchronous cutting device of ceramics pipe according to claim 1, it is characterised in that：The testing agency is non-connects
Tachogenerator is touched, detects the movement speed of pipe, and synchronous cutting device is fed back to after calculating the length of pipe
Control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820195531.4U CN207915788U (en) | 2018-02-05 | 2018-02-05 | The synchronous cutting device of ceramic pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820195531.4U CN207915788U (en) | 2018-02-05 | 2018-02-05 | The synchronous cutting device of ceramic pipe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207915788U true CN207915788U (en) | 2018-09-28 |
Family
ID=63603038
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820195531.4U Active CN207915788U (en) | 2018-02-05 | 2018-02-05 | The synchronous cutting device of ceramic pipe |
Country Status (1)
| Country | Link |
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| CN (1) | CN207915788U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108356998A (en) * | 2018-02-05 | 2018-08-03 | 上海升研智能科技有限公司 | The synchronous cutting device and method of ceramic pipe |
| CN112775572A (en) * | 2021-02-19 | 2021-05-11 | 华工法利莱切焊系统工程有限公司 | Laser pipe cutting machine and automatic pipe blanking device and method of pipe cutting machine |
| CN108356998B (en) * | 2018-02-05 | 2024-05-14 | 上海升研智能科技有限公司 | Synchronous cutting device and method for ceramic tube blank |
-
2018
- 2018-02-05 CN CN201820195531.4U patent/CN207915788U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108356998A (en) * | 2018-02-05 | 2018-08-03 | 上海升研智能科技有限公司 | The synchronous cutting device and method of ceramic pipe |
| CN108356998B (en) * | 2018-02-05 | 2024-05-14 | 上海升研智能科技有限公司 | Synchronous cutting device and method for ceramic tube blank |
| CN112775572A (en) * | 2021-02-19 | 2021-05-11 | 华工法利莱切焊系统工程有限公司 | Laser pipe cutting machine and automatic pipe blanking device and method of pipe cutting machine |
| CN112775572B (en) * | 2021-02-19 | 2024-04-30 | 华工法利莱切焊系统工程有限公司 | Automatic pipe blanking device and method for laser pipe cutting machine and pipe cutting machine |
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