CN108382813B - Full-automatic stacking conveying scratch-proof correction ingot pushing device for electric lead ingot - Google Patents
Full-automatic stacking conveying scratch-proof correction ingot pushing device for electric lead ingot Download PDFInfo
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- CN108382813B CN108382813B CN201810276468.1A CN201810276468A CN108382813B CN 108382813 B CN108382813 B CN 108382813B CN 201810276468 A CN201810276468 A CN 201810276468A CN 108382813 B CN108382813 B CN 108382813B
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- ingot
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- lead ingot
- pushing
- conveying
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- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 title claims abstract description 109
- 238000009434 installation Methods 0.000 claims abstract description 6
- 230000003678 scratch resistant effect Effects 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims 1
- 238000007790 scraping Methods 0.000 claims 1
- 238000005266 casting Methods 0.000 abstract description 13
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 17
- 230000000694 effects Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 230000008030 elimination Effects 0.000 description 2
- 238000003379 elimination reaction Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000010977 unit operation Methods 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 1
- 238000010516 chain-walking reaction Methods 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/11—Stacking of articles by adding to the top of the stack the articles being stacked by direct action of the feeding conveyor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cell Electrode Carriers And Collectors (AREA)
- Feeding And Watering For Cattle Raising And Animal Husbandry (AREA)
Abstract
The invention discloses a full-automatic stacking conveying scratch-proof correction ingot pushing device for an electric lead ingot, and belongs to the technical field of pyrometallurgical equipment. The whole device control system consists of a PLC programmable controller and a touch screen, and realizes the walking of a lead ingot conveying chain, the delay control of the pushing ingot, the stroke control of the pushing ingot action, the counting of the number of lead ingots, the signal output of the code layer completion and the manual and automatic switching operation. The lead ingot tug consists of a plurality of sets of rollers. The installation height of the anti-deflection baffle wheel is lower than the lower part of the lead ingot hanging lug. The device can solve the problem of continuous operation of the linear ingot casting machine by correcting the horizontal position of the electric lead ingot, and the energy consumption generated by casting the electric lead ingot is reduced to a certain extent. The anti-scratch correction ingot pushing device for conveying the electric lead ingot layer has the remarkable advantages of reasonable structure, novel originality, high automation degree, simplicity in operation, reliable performance and the like.
Description
Technical Field
The invention relates to a full-automatic stacking conveying scratch-proof correction ingot pushing device for an electric lead ingot, and belongs to the technical field of pyrometallurgical equipment.
Background
The casting of the electric lead ingot mainly adopts a linear ingot casting machine to finish casting, cooling, stacking, conveying and packaging work in the industry, but the internal quality difference of the electric lead ingot product of the casting No. 1 in the industry is not great, the competitive power is mainly reflected in the appearance quality of the electric lead ingot in the market, the lead ingot is generally five layers and five layers, the electric lead ingot needs to finish stacking and stacking work through various mechanical actions in the process from casting to packaging, especially the lead ingot is conveyed by a conveying chain in the stacking process, a stacking layer stop block is arranged at the tail end of the conveying chain and used for stopping and stopping the conveying of the lead ingot, the conveying chain of each lead ingot is in a continuous rotation state after stopping and stopping, and scratches are caused at the bottom of the lead ingot; in addition, because the horizontal position of the lead ingot is deviated after the lead ingot is conveyed to the stop block by the chain, the operation failure rate of the machine set is increased in the process of grabbing the whole layer of lead ingot by the manipulator.
Therefore, how to solve the problems of poor appearance quality, low uniformity of stacking layers, high failure rate of unit operation and the like of lead ingots all the time by adding related mechanism devices on a lead ingot conveyor is particularly important in the lead ingot casting industry.
Disclosure of Invention
In order to overcome the defects of appearance quality defects and high failure rate of the conventional linear ingot casting machine in the casting process, the invention adopts the simple and practical electric lead ingot stacking layer conveying scratch-resistant correction ingot pushing device, well solves the problems of poor lead ingot appearance quality, low stacking layer uniformity, high unit operation failure rate and the like existing all the time, and has a leading effect on the same industry by successful implementation.
The invention relates to an electric lead ingot full-automatic stacking conveying scratch-proof correction ingot pushing device, which solves the technical problems by adopting the following technical scheme: the device consists of an oil cylinder (1), a rocker arm push rod (2), a lead ingot tugboat (3), a linear bearing (4), an anti-deflection baffle wheel (5), a lead ingot conveying chain (6), a lead ingot conveying driving device (7), a lead ingot conveying chain track (8), a lead ingot (9) and a stacking stop block (10),
the lead ingot tugs (3) are arranged at the stacking position, the total design length is 700mm, the horizontal section is 630mm, the length of the lead ingot tugs is equivalent to that of five lead ingots side by side, the front end of each lead ingot tug (3) is in a slope shape, the bottom of the slope is lower than the upper part of the lead ingot conveying chain (6), the tugs consist of a plurality of sets of rollers, the slope section is reserved for 70mm, each lead ingot is arranged on the tugs (3), the front end of each tug (3) is in a slope shape, the bottom of the slope is lower than the upper part of the lead ingot conveying chain (6),
the anti-deflection baffle wheel (5) is arranged at the position of the stacking layer, the left side and the right side are respectively provided with a set, the overall design length is 750mm, the vertical section is 630mm, the length of the anti-deflection baffle wheel is equivalent to that of five lead ingots side by side, the anti-deflection baffle wheel (5) is in a horn mouth shape, the horn mouth correction section is reserved for 70mm, the anti-deflection baffle wheel (5) is provided with a plurality of sets of travelling wheels,
the rocker arm push rod (2) is designed to be light at the upper part and heavy at the lower part, a thrust stop block is arranged, the height of the upper part of a connecting shaft of the rocker arm push rod (2) is 80mm, the stroke of the oil cylinder (1) is 650mm, the oil cylinder (1) is a magnetic oil cylinder, a lead ingot (9) is driven by a chain to pass through the rocker arm push rod, the upper part of the push rod rotates to be horizontal, the rear rocker arm push rod naturally returns, an ingot pushing mechanism is formed by the rocker arm push rod (2), the oil cylinder (1) and a linear bearing (4), and the ingot pushing mechanism executes ingot pushing action,
the whole device control system consists of a PLC programmable controller and a touch screen, and realizes the walking of a lead ingot conveying chain, the delay control of the pushing ingot, the stroke control of the pushing ingot action, the counting of the number of lead ingots, the signal output of the code layer completion and the manual and automatic switching operation.
The lead ingot tug (3) consists of a plurality of sets of rollers.
The installation height of the anti-deflection baffle wheel (5) is lower than the lower part of the lead ingot hanging lug.
Compared with the prior lead ingot conveying chain device, the invention has the following advantages:
1) Stable operation and reasonable structure. After the device is added, the lead ingot stably operates in the operation and conveying process, the linear bearing is adopted to ensure that the lead ingot stably operates in the ingot pushing process, the whole appearance quality of the lead ingot does not have obvious scratches in the conveying process, and the uniformity of a lead ingot stacking layer is ensured by the application of the deflection-preventing wheel.
2) The maintenance is convenient. The whole machine adopts the display operation of the PLC and the touch screen, and when each part fails, the fault content and the fault part can be intuitively found out from the site, so that the judging time of fault elimination is shortened, and the overhaul efficiency is improved.
3) The key correction scratch-proof mechanism is simple in design and high in practicability. The lead ingot stacking layer bottom tugboat adopts the design of a plurality of pulleys, and the structural design is simpler, and the effect is obvious, and long-term use replacement spare part expense is low, and the fine utilization of lead ingot of anti-deviation catch wheel is at pushing away spindle in-process bottom climbing to tugboat surface, and frictional force is little, and the side is installed the anti-deviation catch wheel and is adopted the pulley form equally, reduces the friction of each face of lead ingot, guarantees lead ingot correction effect and appearance quality.
Drawings
Fig. 1 is a schematic diagram of a full-automatic stacking conveying scratch-proof correction ingot pushing device for an electric lead ingot.
Fig. 2 is a side view of an electric lead ingot full-automatic stacking conveying scratch-proof correction ingot pushing device.
Fig. 3 is a front view of the full-automatic stacking conveying scratch-proof correction ingot pushing device for the electric lead ingot.
Reference numerals in the drawings: 1-an oil cylinder; 2-a rocker arm push rod; 3-tug; the method comprises the steps of carrying out a first treatment on the surface of the 4-a linear bearing; 5-an anti-deflection baffle wheel; 6-a lead ingot conveying chain; 7-a lead ingot conveying and driving device; 8-lead ingot conveying tracks; 9-lead ingot; 10-stacking layer stop blocks.
Detailed Description
The invention is further described below in connection with fig. 1, 2 and 3, but the description is not limiting.
The invention relates to a device for parallel action and continuous production operation of a plurality of stations. The device consists of an oil cylinder 1, a rocker arm push rod 2, a tugboat 3, a linear bearing 4, an anti-deflection baffle wheel 5, a lead ingot conveying chain 6, a lead ingot conveying driving device 7, a lead ingot conveying chain track 8, a lead ingot 9 and a stacking stop block 10.
The oil cylinder 1, the rocker arm push rod 2 and the linear bearing 4 form a set of ingot pushing device, lead ingots 9 are conveyed through the lead ingot conveying chain 6, when the lead ingots pass through the rocker arm push rod 2, the rocker arm push rod 2 is changed from vertical to horizontal, and after the lead ingots walk through the rocker arm push rod 2, the oil cylinder 1 pushes the lead ingots to enter the tugboat 3, and five lead ingots 9 are accumulated in each layer.
In order to prevent deviation of the horizontal position of the lead ingot 9 in the process of pushing the lead ingot 9 to the tug 3 by the oil cylinder 1, the uniformity of the stacking layer is affected, the deviation-preventing baffle wheel is in a horn mouth shape, the position correction is carried out in the ingot pushing process, the baffle wheel is provided with a plurality of sets of travelling wheels, scratches on the side surface of the lead ingot 9 are prevented, and the installation height of the deviation-preventing baffle wheel is lower than the lower part of the lead ingot hanging lug.
Lead ingot 9 carries out the sign indicating number layer by lead ingot conveying chain 6 in-process, carries to sign indicating number layer dog 10, needs to carry five lead ingots 9 altogether, and lead ingot conveying chain 6 is in the rotation state always in the conveying process, easily leads to the lead ingot bottom to appear the chain scratch, installs trailing wheel 3 after, and every lead ingot is placed on trailing wheel 3, and trailing wheel 3 front end is the slope form, and the slope bottom is less than lead ingot conveying chain 6 upper portion, and the trailing wheel comprises many sets of gyro wheels, effectively prevents that the scratch from appearing in the bottom.
The lead ingot tugboat is arranged at the stacking position, the total design length is about 700mm, the horizontal section is about 630mm, the parallel length of the lead ingot tugboat is equivalent to that of five lead ingots, the slope section is reserved for about 70mm, and the lead ingot tugboat plays a role in buffering in the ingot pushing process.
The anti-deflection baffle wheel is arranged at the position of the stacking layer, the left side and the right side of the anti-deflection baffle wheel are respectively provided with a set, the overall design length is about 750mm, the vertical section is about 630mm, the length of the anti-deflection baffle wheel is equivalent to that of five lead ingots side by side, the bell mouth correction section is reserved for about 70mm, the lead ingots are corrected under the action of the bell mouth travelling wheel in the ingot pushing process, and the lead ingots walk at the position of the stacking layer after correction.
The ingot pushing mechanism consists of a rocker arm push rod 2, an oil cylinder 1 and a linear bearing 4, wherein the rocker arm push rod is designed to be light at the upper part and heavy at the lower part, a thrust stop block is arranged on the rocker arm push rod, the upper part of a connecting shaft of the rocker arm push rod is about 80mm, the stroke of the oil cylinder is about 650mm, a magnetic oil cylinder is selected as the oil cylinder, the stroke of the oil cylinder can be controlled by arranging the magnetic oil cylinder, and no gap is reserved between five lead ingots after ingot pushing; after the lead ingot 9 is driven by a chain to pass through the rocker arm push rod, the upper part of the push rod rotates to be horizontal, the push rod naturally returns through the rear rocker arm push rod, and the ingot pushing mechanism executes ingot pushing action.
The whole device control system consists of a PLC programmable controller and a touch screen, can smoothly realize lead ingot conveying chain walking, ingot pushing delay control, ingot pushing action stroke control, lead ingot quantity statistics, code layer completion signal output and the like, has the advantages of manual and automatic switching operation, stable control, simple operation, advanced technology and the like.
The whole set of device touch screen can intuitively find out fault content and fault parts when faults occur in all parts, shortens the judging time of fault elimination and improves the overhaul efficiency.
1) The lead ingot conveying chain is in a starting-up running state, one lead ingot is placed on the lead ingot conveying chain every 7 seconds, the lead ingot conveying chain is a left chain and a right chain, and the chain distance is 500mm.
2) The oil cylinder is horizontally arranged at the bottom of the conveying chains by about 120mm, is vertically arranged at the center positions of the two conveying chains, and the head part and the tail part are connected by pin shafts.
3) The linear bearing tracks are arranged on the inner sides of the two conveying chains in parallel, and the distance between the linear bearing tracks is 121mm.
4) The upper pushing surface of the rocker arm push rod is designed to be about 78 degrees consistent with the side surface angle of the lead ingot, so that the balance of force in the ingot pushing process is ensured, and the two pushing arms are connected through a shaft and integrally arranged on the linear bearing.
5) The ingot pushing travel switch is arranged at the rear end of the rocker arm push rod, and the installation height of the ingot pushing travel switch exceeds 20mm of the conveying chain.
6) The tug is arranged at the position of the manipulator where the whole layer of lead ingot is to be grabbed, the overall design length is about 700mm, the horizontal section is about 630mm, the length of the tug is equivalent to that of five lead ingots side by side, and the slope section is reserved for about 70 mm.
7) The stacking baffle block is arranged on the outer side of the tug track, and the baffle surface is designed to be consistent with the side surface angle of the lead ingot by about 78 degrees.
8) The stacking travel switch is arranged in the middle of the stacking stop block, and the installation height exceeds 20mm of the upper part of the tug.
9) The anti-deflection baffle wheel is arranged at the position of the stacking layer, the left side and the right side of the anti-deflection baffle wheel are respectively provided with a set, the overall design length is about 750mm, the vertical sections are about 630mm, the distance is 580mm, the anti-deflection baffle wheel is equivalent to the parallel length of five lead ingots, the bell mouth correction section is reserved for about 70mm, the lead ingots are corrected under the action of the bell mouth travelling wheel in the ingot pushing process, and the lead ingots walk at the position of the stacking layer after correction.
10 The electric control system adopts Siemens 1200PLC and a touch screen to design automatic operation and manual operation programs.
The invention is characterized in that the problem that the appearance quality of the electric lead ingot is greatly affected due to scratches, irregular stacking layers and the like at the bottom of the lead ingot in the electric lead ingot conveying process in the electric lead ingot casting field is effectively solved. The electric lead ingot stacking layer conveying scratch-proof correction ingot pushing device has the remarkable advantages of reasonable structure, novel originality, high automation degree, simplicity in operation, reliable performance and the like, and more importantly, the device can solve the problem of continuous operation of a linear ingot casting machine through correction of the horizontal position of an electric lead ingot, and the energy consumption generated by casting the electric lead ingot is reduced to a certain extent.
Claims (4)
1. The utility model provides a full-automatic sign indicating number layer of electricity lead ingot is carried and is prevented scraping mark correction pushing away spindle device which characterized in that: the device consists of an oil cylinder (1), a rocker arm push rod (2), a lead ingot tugboat (3), a linear bearing (4), an anti-deflection baffle wheel (5), a lead ingot conveying chain (6), a lead ingot conveying driving device (7), a lead ingot conveying chain track (8), a lead ingot (9) and a stacking block (10),
the lead ingot tugboat (3) is arranged at the stacking position, the total design length is 700mm, the horizontal section is 630mm, the length is equivalent to that of five lead ingots side by side, the front end of the lead ingot tugboat (3) is in a slope shape, the bottom of the slope is lower than the upper part of the lead ingot conveying chain (6), the tugboat is composed of a plurality of sets of rollers, the slope section is reserved for 70mm, each lead ingot is arranged on the tugboat (3),
the anti-deflection baffle wheel (5) is arranged at the position of the stacking layer, the left side and the right side are respectively provided with a set, the overall design length is 750mm, the vertical section is 630mm, the length of the anti-deflection baffle wheel is equivalent to that of five lead ingots side by side, the anti-deflection baffle wheel (5) is in a horn mouth shape, the horn mouth correction section is reserved for 70mm, the anti-deflection baffle wheel (5) is provided with a plurality of sets of travelling wheels,
the rocker arm push rod (2) is designed to be light at the upper part and heavy at the lower part, a thrust stop block is arranged, the height of the upper part of a connecting shaft of the rocker arm push rod (2) is 80mm, the stroke of the oil cylinder (1) is 650mm, the oil cylinder (1) is a magnetic oil cylinder, a lead ingot (9) is driven by a chain to rotate to the horizontal position after passing through the rocker arm push rod, the upper part of the push rod naturally returns through a rear rocker arm push rod, an ingot pushing mechanism is composed of the rocker arm push rod (2), the oil cylinder (1) and a linear bearing (4), and the ingot pushing mechanism executes ingot pushing action.
2. The full-automatic stacking conveying scratch-resistant correction ingot pushing device for electric lead ingots according to claim 1, wherein the device is characterized in that: the lead ingot tug (3) consists of a plurality of sets of rollers.
3. The full-automatic stacking conveying scratch-resistant correction ingot pushing device for electric lead ingots according to claim 1, wherein the device is characterized in that: the installation height of the anti-deflection baffle wheel (5) is lower than the lower part of the lead ingot hanging lug.
4. The full-automatic stacking conveying scratch-resistant correction ingot pushing device for electric lead ingots according to claim 1, wherein the device is characterized in that: the whole device control system consists of a PLC programmable controller and a touch screen, and realizes the walking of a lead ingot conveying chain, the delay control of the pushing ingot, the stroke control of the pushing ingot action, the counting of the number of lead ingots, the signal output of the code layer completion and the manual and automatic switching operation.
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CN201810276468.1A CN108382813B (en) | 2018-03-30 | 2018-03-30 | Full-automatic stacking conveying scratch-proof correction ingot pushing device for electric lead ingot |
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CN108382813B true CN108382813B (en) | 2024-01-30 |
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CN110482153B (en) * | 2019-08-07 | 2024-04-12 | 四川大学 | Automatic lead ingot carrying device |
CN114988073B (en) * | 2022-08-08 | 2022-11-04 | 广东博硕涂装技术有限公司 | Automatic collection method for conveying line |
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GB1154218A (en) * | 1966-12-01 | 1969-06-04 | Harris Economy Ltd | Stacking Apparatus |
CN204137902U (en) * | 2014-09-28 | 2015-02-04 | 长沙有色冶金设计研究院有限公司 | The post treatment line of metallurgy industry metal ingot stack |
CN104891099A (en) * | 2015-06-10 | 2015-09-09 | 云南驰宏锌锗股份有限公司 | Novel stacking lead ingot conveying device |
CN105293059A (en) * | 2014-07-30 | 2016-02-03 | 江苏璞瑞电池有限公司 | Lead ingot transfer device |
CN205218005U (en) * | 2015-12-27 | 2016-05-11 | 西部矿业股份有限公司 | Straight line casting mould machine pushes away spindle device |
CN106976707A (en) * | 2017-04-24 | 2017-07-25 | 重庆远风机械有限公司 | The lead pig automatic conveying system of battery grid casting |
CN208603261U (en) * | 2018-03-30 | 2019-03-15 | 云南驰宏资源综合利用有限公司 | A kind of full-automatic code layer of electricity lead pig conveys scratch-proof function correction and pushes away ingot device |
-
2018
- 2018-03-30 CN CN201810276468.1A patent/CN108382813B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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GB1154218A (en) * | 1966-12-01 | 1969-06-04 | Harris Economy Ltd | Stacking Apparatus |
CN105293059A (en) * | 2014-07-30 | 2016-02-03 | 江苏璞瑞电池有限公司 | Lead ingot transfer device |
CN204137902U (en) * | 2014-09-28 | 2015-02-04 | 长沙有色冶金设计研究院有限公司 | The post treatment line of metallurgy industry metal ingot stack |
CN104891099A (en) * | 2015-06-10 | 2015-09-09 | 云南驰宏锌锗股份有限公司 | Novel stacking lead ingot conveying device |
CN205218005U (en) * | 2015-12-27 | 2016-05-11 | 西部矿业股份有限公司 | Straight line casting mould machine pushes away spindle device |
CN106976707A (en) * | 2017-04-24 | 2017-07-25 | 重庆远风机械有限公司 | The lead pig automatic conveying system of battery grid casting |
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