CN108382655B - Continuous production system of whirlwind potato chips - Google Patents

Continuous production system of whirlwind potato chips Download PDF

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Publication number
CN108382655B
CN108382655B CN201810158214.XA CN201810158214A CN108382655B CN 108382655 B CN108382655 B CN 108382655B CN 201810158214 A CN201810158214 A CN 201810158214A CN 108382655 B CN108382655 B CN 108382655B
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plate
strip
wood
potato
chuck
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CN108382655A (en
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陈灵枝
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Guo Fen
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郭芬
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Publication of CN108382655A publication Critical patent/CN108382655A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/44Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation from supply magazines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00Packaging other articles presenting special problems
    • B65B25/02Packaging agricultural or horticultural products
    • B65B25/04Packaging fruit or vegetables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/52Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Agronomy & Crop Science (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

The invention relates to a wood stick feeding unit, which comprises a plurality of wood stick feeding mechanisms arranged in parallel at intervals, wherein each wood stick feeding mechanism comprises a bin body for placing wood sticks, a strip-shaped discharge hole is formed in the lower end of the bin body, a first conveying belt is arranged below the strip-shaped discharge hole, a positioning clamping strip is arranged on the belt surface of the first conveying belt, the length direction of the positioning clamping strip and the length direction of the strip-shaped discharge hole are arranged in parallel at intervals along the length direction of the first conveying belt, the distance between every two adjacent positioning clamping strips is matched with the diameter of the wood sticks, the distance between the top surface of the positioning clamping strip and the belt surface of the first conveying belt is slightly smaller than the diameter of the wood sticks, the lower end surfaces of two side walls of the strip-shaped discharge hole are adjacent to the top surface of the positioning clamping strip, the unit can ensure that a single wood stick is arranged in the clamping hole between the adjacent positioning clamping strips, one side wall, only one stick can be accommodated between the adjacent positioning clamping strips, so that single feeding of the sticks is ensured.

Description

Continuous production system of whirlwind potato chips
Technical Field
The invention relates to the technical field of potato processing, in particular to a wood stick feeding unit.
Background
The potatoes have a plurality of eating methods, can be directly cooked and also can be sliced and fried, and are particularly suitable for frying or roasting and are deeply loved by eaters. The potato has special requirements on the shape of the potato while pursuing the taste of the potato, the mode of processing the potato into the spiral piece is deeply loved by eaters, the spiral potato piece is spirally sliced and penetrated on the wood stick, so that the spiral potato piece is conveniently fried or baked, and the eaters can conveniently take the wood stick to eat. Among the prior art, there is the manual small-size manual spiral section ware that carries out the spiral section to the potato of implementation, and small-size manual spiral section ware can be cut into the potato the flight dress and arrange on the stick, but the actual operating efficiency of foretell spiral section ware is very low, only is fit for domestic spiral section operation, can't deal with the great quantity demand in market, and the potato spiral section is worn to establish after the stick, puts into the fryer and fries, and the machining efficiency of whole fried whirlwind potato is also very low.
The applicant filed a patent application named as a cyclone potato chip continuous production system on the same day, and the system discloses a system capable of realizing automatic spiral slicing of potatoes, the processing efficiency of the whirlwind potato chips can be obviously improved, the implementation of inserting sticks of the potatoes in the processing of the potatoes is the key point of automatic spiral slicing of the potatoes, the wood sticks are inserted on the potatoes, so that not only is the convenience for customers to hold the potatoes for eating, but also the supporting and shaping of the spirally sliced potatoes can be realized, the subsequent washing, color protection and frying operations are convenient, the scattering of the spiral potato noodles is avoided, and certain technical problems exist in the feeding of the wood sticks, because the diameter of the wooden stick is smaller and is about 4mm when larger than the diameter of the wooden stick, which is equivalent to two thirds of the diameter of the disposable chopsticks, therefore, when the wood sticks are actually fed, how to conveniently feed the single wood stick is very critical for realizing the automatic feeding of the wood sticks.
Disclosure of Invention
The purpose of the invention is: the utility model provides a stick feed unit can realize the single feed operation to the stick, conveniently alternates single stick on the potato.
In order to achieve the purpose, the invention adopts the technical scheme that:
the wood swab feeding unit comprises a bin body for placing wood swabs, the bin body is in a closed-up shape and is arranged, a strip-shaped discharge hole is formed in the closed-up position of the bin body, a first conveying belt is arranged below the strip-shaped discharge hole, a positioning clamping strip is arranged on a strip face of the first conveying belt, the length direction of the positioning clamping strip and the length direction of the strip-shaped discharge hole are parallel to each other and are arranged in a plurality along the length direction of the first conveying belt at intervals, the distance between every two adjacent positioning clamping strips is identical to the diameter of the wood swabs, the cross section of each positioning clamping strip is semicircular, the distance between the top face of each positioning clamping strip and the strip face of the first conveying belt is slightly smaller than the diameter of the wood swabs, the lower end faces of the two side walls of the strip-shaped discharge hole are adjacent to.
The invention also has the following features:
a first material guide inclined plate is arranged below a discharge hole of the first conveying belt, and the lower end of the first material guide inclined plate is arc-plate-shaped;
the wood pick feeding unit further comprises a box body arranged on the outer wall of the bin body of the wood pick feeding mechanism on the outer side, and the bin walls of the bin bodies of the adjacent wood pick feeding mechanisms are connected into a whole through a material guide inclined plate.
A stick driving mechanism is arranged at one end of the first material guiding inclined plate, the stick driving mechanism comprises a pipe body with a horizontal pipe core, the pipe diameter of the pipe body is matched with the diameter of a stick, a strip-shaped opening is formed in the pipe wall of the pipe body, a push plate is arranged in the pipe body and fixed on a circulating conveying chain, the length direction of the circulating conveying chain is parallel to the length direction of the pipe body, the push plate penetrates through the strip-shaped opening to extend into the pipe cavity of the pipe body, two support rollers are arranged at two closed ends of the circulating conveying chain, one support roller is connected with an output shaft of a first motor, two push plates are arranged on the outer side of the circulating conveying chain, the end part of an arc plate at the low end of the first material guiding inclined plate is arranged at the front end of the pipe orifice at one end of the pipe body, the diameter of the arc plate at the low end of the first material guiding, the circulating conveying chain rotates, and the linkage push plate moves along the length direction of the lower end arc plate of the first material guide inclined plate.
Compared with the prior art, the invention has the technical effects that: the wood sticks are automatically led out from the strip-shaped discharge hole under the action of the gravity of the wood sticks, the problem that the wood sticks are not smooth in blanking due to the fact that the width of the strip-shaped discharge hole is too small is solved, the first conveying belt is driven by the driving mechanism, because the distance between the adjacent positioning clamp strips on the first conveying belt is matched with the diameter of the wooden stick, only one wooden stick can be accommodated between the adjacent positioning clamp strips, and the lower end surfaces of the two side walls of the strip-shaped discharge hole are adjacent to the top surface of the positioning clamping strip, so that the wood stick is prevented from moving out from the gap between the strip-shaped discharge hole and the positioning clamping strip, can ensure that the single sticks are arranged in the clamping openings between the adjacent positioning clamping strips, one side wall of the strip-shaped discharge opening drives the sticks stacked in the adjacent positioning clamping strips to fall off in the moving process of the first conveying belt, only one stick can be accommodated between the adjacent positioning clamping strips, so that single feeding of the sticks is ensured.
Drawings
FIG. 1 is a schematic diagram of a cyclone potato chip continuous production system;
FIG. 2 is a top view of a cyclone potato chip continuous production system;
FIG. 3 is a schematic diagram of a part of the structure of a cyclone potato chip continuous production system;
FIG. 4 is a schematic view of the structure of FIG. 3 from another perspective;
FIG. 5 is a schematic view of the structure of FIG. 3 from another perspective;
FIGS. 6a to 6f are schematic views showing the spiral slicing apparatus for potato in 6 states;
fig. 7 and 8 are schematic diagrams of two states of the linkage plate, the sliding rod and the sliding strip;
fig. 9 and 10 are schematic structural diagrams of two viewing angles of the trace board;
fig. 11 and 12 are schematic diagrams of two states of the end surfaces of the linkage plate, the sliding rod and the sliding strip;
FIG. 13 is a schematic view of a potato feeding mechanism;
FIGS. 14 and 13 are schematic views of structures from another perspective;
FIG. 15 is a schematic view of the structure of the stick feeding mechanism;
FIG. 16 is a schematic end view of the swab feeding mechanism;
fig. 17 is a schematic structural view of the second inclined guide plate in cooperation with the conveyor belt;
fig. 18 and 19 are schematic end face structures of the second guide sloping plate and the conveyer belt in two states.
Detailed Description
The invention will be further explained with reference to fig. 1 to 19:
in order that the objects and advantages of the invention will be more clearly understood, the invention will now be described in detail with reference to the following examples. It is to be understood that the following text is merely illustrative of one or more specific embodiments of the invention and does not strictly limit the scope of the invention as specifically claimed.
Before introducing this system, at first need prepare material, utilize screening installation even with the size, the potato screening of shape standard to ensure the finished product uniformity of potato after the spiral section, the potato sanitization that will screen out and peel, thereby ensure the surperficial health of potato, and shift to and process in this system of processing, this system of processing can effectively improve the efficiency of wearing the rod to potato spiral slicer, the specific characteristics of this system of processing are explained in detail below:
the wood stick feeding mechanism of the invention is explained in detail below with reference to the whole cyclone potato chip continuous production system:
whirlwind potato chip continuous production system, system include the wood let feed unit, the discharge gate of wood let feed unit is provided with the wood let drive unit, the discharge end of wood let drive unit is provided with the support material unit of bearing potato, the system still includes potato feed unit, the export and the support material unit of potato feed unit link up, the side of holding in the palm the material unit still is provided with the spiral section unit, and the spiral section unit action is implemented the spiral section operation to the potato, the below of spiral section unit still is provided with the unit of unloading, the export of the unit of unloading links up with the feeding side of transport mechanism, and transport mechanism transports the material and washes, protects look and fried operation.
The feeding of foretell potato adopts automatic potato feed unit to realize, utilizes the stick drive unit with the ejecting planting of stick level on the potato to utilize the spiral section unit to carry out the spiral section with the potato on holding in the palm the material, the in-process that the stick drive unit drive stick removed for the even distribution of potato after the spiral section is on the stick, inserts the rod when the potato section and accomplishes the back, carries out washing, protects look and deep-fry, improves the machining efficiency of whirlwind potato chip.
The wood swab feeding unit comprises a plurality of groups of wood swab feeding mechanisms 10 which are arranged in parallel at intervals, a plurality of groups of discharge ports are arranged at the wood swab driving unit at parallel intervals and are located in the wood swab feeding mechanisms 10, the potato feeding unit comprises a plurality of groups of potato feeding mechanisms 40 which are arranged in parallel at intervals, the material supporting unit comprises a plurality of groups of material supporting mechanisms which are arranged in parallel at intervals, an outlet of each potato feeding mechanism 40 is connected with the material supporting mechanisms, the spiral slicing unit comprises a plurality of groups of chucks 50 which are arranged at the front ends of the movement direction of the wood swab driving mechanism, the chucks 50 are used for clamping potatoes to drive the potatoes to rotate around the horizontal axis direction, the spiral slicing unit further comprises a plurality of groups of moving blades 60 which are arranged in parallel at intervals, the moving blades 60 are arranged in front of the chucks 50, the moving blades 60 move in a reciprocating manner along the length direction of the material supporting mechanisms, an outlet of the, the transfer mechanism transfers materials to carry out washing, color protection and frying operations;
as shown in fig. 1 to 6f, the above-mentioned potato feeding is realized by an automatic potato feeding mechanism 40, a stick is horizontally ejected and inserted on the potato by a stick driving mechanism 10, the potato is rotated by a rotating chuck 50, the moving blade 60 reciprocates along the length direction of the material supporting mechanism and abuts against the rotating potato, so as to realize quick spiral slicing of the potato, the spirally sliced potato is uniformly distributed on the stick in the process of driving the stick to move by the stick driving mechanism 10, and after the potato slicing and stick inserting, the water washing, color protection and frying operation are performed, so that the processing efficiency of the fried cyclone potato chip is improved.
Preferably, the discharging unit is arranged below the material supporting mechanism, the discharging unit comprises a plurality of groups of first material receiving mechanisms arranged in parallel at intervals, a transfer conveyer belt 130 is arranged below a discharge port of the first material receiving mechanism, the transfer conveyer belt 130 forms a transfer mechanism, the belt surface of the transfer conveyer belt 130 is horizontal, the discharge port of the transfer conveyer belt 130 is connected with a first conveying mechanism feeding port in the cleaning tank 80, the first conveying mechanism moves along the length direction of the cleaning tank 80, the discharge port of the first conveying mechanism is connected with a second conveying mechanism feeding port in the color protection tank 120, the second conveying mechanism moves along the length direction of the color protection tank 120, the discharge port of the second conveying mechanism is connected with a third conveying mechanism feeding port in the frying tank 90, and the third conveying mechanism moves along the length direction of the frying tank 90;
after the potato is spirally sliced and inserted with the label, the polyphenols exposed on the surface of the spiral potato chips are easily blackened after contacting with air, so that the color of the spiral potato chips is dark, and the starch adhered on the surface of the spiral potato chips is directly fried to reduce the brittleness of finished products, so that the spirally sliced potato chips need to be washed with water, and the color fixative can be put into the color fixative groove 120, thereby realizing color protection of the spirally sliced potato chips and improving the brightness of the fried potato chips.
Preferably, as shown in fig. 6a to 6f, the swab driving mechanism includes a tube body 21 with a horizontal tube core, a tube diameter of the tube body 21 is matched with a diameter of the swab, a strip-shaped opening 211 is formed in a tube wall of the tube body 21, a push plate 22 is arranged in the tube body 21, the push plate 22 is fixed on a circulating conveying chain 23, a length direction of the circulating conveying chain 23 is parallel to a length direction of the tube body 21, and the push plate 22 penetrates through the strip-shaped opening 211 and extends into a tube cavity of the tube body 21; two closed ends of the circulating conveying chain 23 are provided with supporting rollers 24, one of the supporting rollers 24 is connected with an output shaft of the first motor, and two push plates 22 are arranged on the outer side of the circulating conveying chain 23;
the wood stick is long in length, so that the wood stick is directly inserted into the peeled potatoes, the wood stick is easily broken, the wood stick is difficult to insert into the potatoes in actual operation, the wood stick is guided into the tube cavity of the tube body 21, the first motor is started, the circulating conveying chain 23 is driven, the push plate 22 penetrates through the strip-shaped opening 211 and is located in the tube cavity of the tube body 21 to move, the wood stick is pushed to move along the length direction of the tube cavity of the tube body 21, the wood stick is guided, the problem that the wood stick is bent and broken is solved, and the wood stick can be inserted into the potatoes and penetrates through the potatoes; a plurality of push plates 22 are arranged on the circulating conveying chain 23, so that continuous feeding of the wood sticks can be realized, and the efficiency of spiral slicing and stick inserting of the potatoes can be obviously improved;
the above-mentioned circulating conveying chain 23 can be located at the front end of the pipe orifice of the pipe body 21 and extend to a section, so as to ensure that the wooden sticks are completely pushed out of the pipe body 21, and the subsequent finished product taking operation is facilitated.
Preferably, as shown in fig. 15 and 16, the stick feeding mechanism 10 includes a magazine body 11 for placing sticks, the bin body 11 is arranged in a closed shape, a strip-shaped discharge hole 111 is arranged at the closed position at the lower end, a first conveying belt 12 is arranged below the strip-shaped discharge hole 111, the belt surface of the first conveying belt 12 is provided with a plurality of positioning clamping strips 121, the length direction of the positioning clamping strips 121 is parallel to the length direction of the strip-shaped discharge hole 111, a plurality of positioning clamping strips are arranged at intervals along the length direction of the first conveying belt 12, the distance between every two adjacent positioning clamping strips 121 is matched with the diameter of a wood label, the section of the positioning clamp strip 121 is semicircular, the distance between the top surface of the positioning clamp strip 121 and the surface of the first conveyor belt 12 is slightly smaller than the diameter of the wooden stick, the lower end surfaces of the two side walls of the strip-shaped discharge hole 111 are adjacent to the top surface of the positioning clamping strip 121, and the driving mechanism drives the first conveying belt 12 to horizontally reciprocate below the strip-shaped discharge hole 111;
the length dimension of the bin body 11 is matched with the length of the wooden stick, the wooden stick to be placed in the bin body 11 is automatically guided out from the strip-shaped discharge hole 111 under the action of the gravity of the wooden stick, the width of the strip-shaped discharge hole 111 is larger than the diameter of the wooden stick, the guiding out of the wooden stick from the strip-shaped discharge hole 111 is convenient, the problem that the wooden stick is unsmooth in feeding due to the fact that the width of the strip-shaped discharge hole 111 is too small is solved, the first conveying belt 12 enables the first conveying belt 12 to be located at the strip-shaped discharge hole 111 to be guided out, the distance between adjacent positioning clamping strips 121 on the first conveying belt 12 is matched with the diameter of the wooden stick, only one wooden stick can be accommodated between the adjacent positioning clamping strips 121, the lower end faces of the two side walls of the strip-shaped discharge hole 111 are adjacent to the top faces of the positioning clamping strips 121, and the wooden stick is prevented, can ensure that the single stick arranges in the card mouth of fixing between adjacent locator card strip 121, the top surface of foretell locator card strip 121 and the area face distance of first conveyer belt 12 slightly are lighter than the diameter of stick, thereby make and to hold a stick between the adjacent locator card strip 121, first conveyer belt 12 is at the removal in-process, the stick that will pile up in adjacent locator card strip 121 of a lateral wall of strip discharge gate 111 is driven off, make and to hold a stick between the adjacent locator card strip 121, thereby ensure the stability to the stick feed, ensure that stick feed mechanism 10 can singly derive the stick to the body 21 in.
Further, as shown in fig. 16, a first material guiding inclined plate 13 is disposed below the discharge port of the first conveyor belt 12, a lower end of the first material guiding inclined plate 13 is disposed in an arc shape, an end portion of the arc of the lower end of the first material guiding inclined plate 13 is located at a front end of a pipe orifice at one end of the pipe body 21, a diameter of the arc of the lower end of the first material guiding inclined plate 13 is matched with a diameter of the swab and concentric with the pipe core of the pipe body 21, and the circulating conveyor chain 23 rotates to link the push plate 22 to move along a length direction of the arc of the lower end of the first material guiding inclined plate 13;
the first conveyor belt 12 is a closed type track, and the first conveyor belt 12 is in a progressive moving manner, so that the sticks clamped in the positioning clamp strip 121 fall into the first material guiding inclined plate 13 through the first conveyor belt 12, the lower end of the first material guiding inclined plate 13 is in an arc plate shape, the sticks sliding to the lower end of the first material guiding inclined plate 13 can be positioned, the sticks are prevented from sliding out of the first material guiding inclined plate 13, the push plate 22 is moved along the length direction of the lower end arc plate of the first material guiding inclined plate 13 under the action of the circulating conveyor chain 23, the sticks can be pushed into the pipe body 21, the linear guide of the sticks is realized, the pipe orifice of the pipe body 21 can be set into a horn-mouth-shaped structure, and the sticks can be smoothly guided into the pipe body 21;
preferably, the potato feeding unit further comprises two box bodies 14 arranged on the outer walls of the bin bodies 11 of the potato feeding mechanisms 40 arranged on the two outer sides, and the bin walls of the bin bodies 11 of the adjacent potato feeding mechanisms 40 are connected into a whole through the material guide inclined plates 15;
as shown in fig. 16, the above wood swab feeding unit further includes two outer cases 14 disposed on the outer walls of the bin bodies 11 of the wood swab feeding mechanisms 10, the bin walls of the bin bodies 11 of adjacent wood swab feeding mechanisms 10 are connected into a whole through the material guiding sloping plate 15, so that the wood swabs can be directly placed in the cases 14, and the wood swabs are neatly guided into the bin bodies 11 under the action of their own gravity, thereby feeding the wood swabs.
Further, as shown in fig. 3, 4 and 5, a disc surface of the chuck 50 is vertical and is located at a front end of a nozzle of the tube body 21, a disc core of the chuck 50 is provided with a through hole 51 through which a wood stick passes, the through hole 51 is concentric with the tube body 21, a disc surface of the chuck 50 far away from the front end of the nozzle of the tube body 21 is provided with a plurality of contact pins 52, the contact pins 52 are circumferentially arranged along the disc surface of the chuck 50, the chuck 50 is rotatably arranged on a movable bracket 53, the movable bracket 53 is slidably arranged on a sliding rod 54, a rod length direction of the sliding rod 54 is parallel to a length direction of the tube body 21, one end of the sliding rod 54 is arranged on a fixed bracket 55, and a driving mechanism drives the movable bracket 53 to slide along the sliding rod 54 and drives the chuck 50 to be close to or far away from;
referring to fig. 6a to 6f, after the potatoes at the outlet of the potato supply mechanism 40 are guided into the material supporting mechanism, the sticks are guided out from the nozzle of the tube 21 and are guided out from the through holes 51 of the chuck 50 until the potatoes penetrate through, the chuck 50 can also guide the sticks, after the sticks penetrate the potatoes, the first motor is stopped, so that the circulating conveying chain 23 is stopped, the driving mechanism drives the movable bracket 53 to slide along the slide rod 54 and drives the chuck 50 to approach the moving blade 60, so that the inserting pin 52 on the disk surface of the chuck 50 is inserted into one end of the potatoes to clamp the potatoes, the chuck 50 rotates, the driving mechanism continues to drive the movable bracket 53 of the chuck 50 to slide along the slide rod 54, when the other end of the potatoes abuts against the moving blade 60, the moving blade 60 moves along the length direction of the material supporting mechanism, so that the potatoes are sliced spirally, and the first motor is started, the circular conveying chain 23 is rotated, the wood stick is continuously moved along the horizontal direction, and the spirally sliced potatoes are uniformly arranged on the wood stick in a penetrating manner until the potatoes are completely spirally sliced;
the cutting edge end of the movable blade 60 is close to the position of the through hole 51 of the chuck 50, and the cutting edge of the movable blade 60 and the hole core of the through hole 51 of the chuck 50 are arranged at an included angle, so that the specific position of the movable blade 60 is preferably moved to ensure that the potato is completely and spirally cut and prevent the current surface from being scratched, and the potato can be continuously debugged in practical use.
Further, a baffle 56 is arranged at a rod end of the slide rod 54, the other end of the slide rod 54 is rotatably connected with a fixed support 55, an interlocking mechanism is arranged between the movable support 53 and the slide rod 54, when the movable support 53 slides along the slide rod 54 and is close to the baffle 56, the interlocking mechanism interlocks the slide rod 54 to rotate at the fixed support 55 and enables the baffle 56 to form an avoidance path for the spiral potato piece, when the movable support 53 slides along the slide rod 54 and is close to the chuck 50, the interlocking mechanism interlocks the slide rod 54 to rotate at the fixed support 55 and enables the baffle 56 to be located at the front end of the disk surface of the chuck 50;
the end of the slide bar 54 is provided with a baffle 56, the driving mechanism is started, when the chuck 50 is close to the movable blade 60, the baffle 56 can clamp and limit one end of the potato, so that the stick can conveniently penetrate and penetrate through one end of the potato, the problem that the stick cannot penetrate through the potato due to the movement of the potato caused by the movement of the stick under the conveying action of the circulating conveying chain 23 is avoided, the inserting pin 52 of the chuck 50 can be conveniently inserted into one end of the potato, the potato deviation caused by the movement of the chuck 50 is avoided, the number of the inserting pins 52 is not too large, the length is not too long, the potato is ensured to be clamped and rotated, when the movable bracket 53 slides along the slide bar 54 and is close to the baffle 56, the linkage mechanism can link the slide bar 54 to be positioned on the fixed bracket 55 to rotate, so as to form the avoidance for the movement of the chuck 50, so that one end of the potato is abutted against the, thereby spirally slicing and uniformly distributing the potatoes on the wood sticks.
Preferably, as shown in fig. 7 to 12, the linkage mechanism includes a linkage plate 57 disposed on the movable support 53, the linkage plate 57 is a semi-arc plate-shaped structure, one end of the linkage plate 57 is fixed on the movable support 53, a spiral guide groove 571 is disposed on an inner wall of the linkage plate 57, one end of the spiral guide groove 571 is located on an end surface of the other end of the linkage plate 57, the other end of the spiral guide groove 571 extends to a lateral surface of the linkage plate 57, a rod body of the sliding rod 54 is vertically provided with a shift rod 541, a cross section of the shift rod 541 is circular, when the movable support 53 slides along the sliding rod 54 and is close to the baffle 56, the rod body of the shift rod 541 and a notch at one end of the spiral guide groove 571 are located on the same straight line, when the movable support 53 slides along the sliding rod 54 and is close to the chuck 50, the shift rod 541 is located in the notch of the spiral guide, the spiral guide groove 571 is provided with a sliding bar 58 below the notch on one side of the linkage plate 57, the length direction of the sliding bar 58 is parallel to the sliding rod 54, the shift lever 541 is slidably arranged between the upper plate surface of the sliding bar 58 and one side of the linkage plate 57, the distance between the upper plate surface of the sliding bar 58 and one side of the linkage plate 57 is matched with the diameter of the shift lever 541, and when the baffle 56 is positioned at the front end of the disk surface of the chuck 50, the gravity center of the baffle 56 is positioned at two sides right above the rod core of the sliding rod 54;
the linkage plate 57 is tile-shaped, the end face of the linkage plate 57 is fixed on the movable support 53, the movable support 53 is strip-shaped, the upper driving mechanism drives the movable support 53 to slide along the sliding rod 59, the shift lever 541 is located between the upper plate surface of the sliding strip 58 and one side surface of the linkage plate 57, when the linkage plate 57 continues to move and the shift lever 541 is separated from the other end of the linkage plate 57, the baffle 56 rotates under the action of self gravity to enable the sliding rod 59 to be located on the fixed support 55, so that the potato is prevented from moving spirally, and when the baffle 56 rotates to the lower side, the shift lever 541 is located in front of one end of the spiral guide groove 571 on the end face of the other end of the linkage plate 57;
as shown in fig. 11 and 12, when the chuck 50 is reset, the above-mentioned lever 541 is located at the notch position of the spiral guide groove 571, and until the lever 541 slides along the spiral guide groove 571, so that the sliding rod 59 rotates, and rotates until the center of gravity of the baffle 56 is located at the side directly above the rod core of the sliding rod 54, the baffle 56 falls on the upper plate surface of the sliding strip 58 under the action of its own gravity, and when the driving mechanism operates to move the interlocking chuck 50 toward the fixed cutter 60, the lever 541 slides along the upper plate surface of the sliding strip 58 until the lever 541 is separated from the other end of the interlocking plate 57, so that the interlocking mechanism can improve the convenience of positioning the potatoes in practical use, and simplify the structure of the whole system.
Specifically, the driving mechanism comprises a driving sliding rod 59, one end of the driving sliding rod 59 is fixed on the movable support 53 and is parallel to the sliding rod 54, the other end of the driving sliding rod 59 extends out of the fixed support 55, an electromagnetic coil 591 is arranged at one end of the driving sliding rod 59 extending out of the fixed support 55, the electromagnetic coil 591 is fixed on the fixed support 55, a return spring 592 is sleeved on the rod body of the driving sliding rod 59, and two ends of the return spring 592 respectively abut against the movable support 53 and the fixed support 55;
the electromagnetic coil 591 is fixed on the fixed bracket 55 and is in a fixed state, when the electromagnetic coil 591 is electrified, suction force can be generated, the driving slide rod 59 is an iron rod, electromagnetic force can enable the driving slide rod 59 to overcome the return spring 592 so that the chuck 50 is in a position close to the nozzle of the tube body 21, and when the electromagnetic coil 591 is powered off, the chuck 50 slides along the slide rod 59 under the action of the elastic force of the return spring 592, so that clamping and pin inserting fixing of potatoes are realized;
when the electromagnetic coil 591 is in a power-off state, the return spring 592 is elastically reset, and the length of the return spring 592 is not excessively long in a natural state, so that the chuck 50 can be abutted against the potatoes and the potatoes can be inserted and fixed;
when the electromagnetic coil 591 is energized, the chuck 50 can be quickly reset, and the baffle plate 56 is rotated to a high position to position new potatoes, and when the electromagnetic coil 591 is energized and the return spring 592 is nearly completely reset, the linkage mechanism enables the baffle plate 56 to be rotated to a low position, so that the potatoes are clamped, and meanwhile, the interference of the baffle plate 56 on the normal movement of the movable blade 60 can be avoided.
Specifically, a driven gear 501 is arranged at one end of the chuck 50 extending out of the movable support 53, a driving gear 502 is meshed with the side of the driven gear 501, a wheel core of the driving gear 502 is connected with a rotating shaft of a second motor 503, the second motor 503 is fixed on the movable support 53, and the supporting rollers 24 are arranged above the front end of the pipe orifice of the pipe body 21; the second motor 503 is fixed on the movable support 53, can move along with the chuck 50, and drives the driven gear 501 to rotate by using the driving gear 502 of the second motor 503, thereby realizing the spiral pushing and slicing operation of the potatoes;
the supporting roller 24 is arranged above the front end of the pipe orifice of the pipe body 21, so that the circulating conveying chain 23 pushes the stick out of the front end of the pipe orifice of the pipe body 21 as much as possible, and after the electromagnetic coil 591 is electrified, the chuck 50 can be quickly reset, so that one end of the stick of the finished cyclone potato is separated from the orifice of the through hole 51 of the chuck 50, and further the subsequent unloading operation is facilitated.
Furthermore, the moving blade 60 is fixed at the upper end of the supporting frame 61, the lower end of the supporting frame 61 is slidably disposed on a sliding rail 62, the length direction of the sliding rail 62 is horizontal and parallel to the direction of the rotation axis of the chuck 50, a screw 63 is disposed on the fixed bracket 55, the screw 63 is parallel to the sliding rail 62, one end of the screw is matched with a nut 611 at the lower end of the supporting frame 61, the other end of the screw 63 is connected with a rotating shaft of a third motor 64, and the third motor 64 is fixed on the fixed bracket 55;
after the chuck 50 rotates, the third motor 64 is powered on, so that the support frame 61 and the moving blade 60 horizontally slide along the length direction of the slide rail 62, and the moving blade 60 is close to the chuck 50, so as to perform a spiral slicing operation on the rotating potatoes;
after the spiral slicing operation is completed, the chuck 50 is first reset, the spiral sliced potatoes are unloaded from the front end of the chuck 50, the third motor 64 is energized and reversely rotated, so that the moving blade 60 is reset, and the spiral slicing operation of the single potatoes is completed.
Furthermore, the material supporting mechanism comprises two material supporting rods 31 which are arranged in parallel at intervals, and the length directions of the two material supporting rods 31 are parallel to the length direction of the pipe body 21 and are fixed on the movable support 53;
after the chuck 50 is reset, the baffle plate 56 rotates to a high position, single potatoes led out by the potato supply mechanism 40 are led into the space between the two material supporting rods 31 and the baffle plate 56, so that the single potatoes are received, the electromagnetic coil 591 is powered off, the potatoes are clamped, and the subsequent spiral slicing operation is completed;
the material supporting rods 31 can also be rotatably arranged on the rotating mechanism, more than three material supporting rods 31 can be arranged in the circumferential direction to clamp the potatoes, and after the electromagnetic coil 591 is electrified and the chuck 50 is completely returned to the original position, the rotating mechanism drives the material supporting rods 31 to continuously rotate to realize the rotation of the potatoes;
foretell push pedal 22 supports with the wood let tip and to set up the carousel, and when chuck 50 rotated the linkage potato rotatory, the wood let can be along with the potato is rotatory to the realization is to the helical cutting of potato, and avoids because relative rotation appears between wood let and the potato, the problem of the pine of crossing that leads to more and more big jack between wood let and the potato spiral piece that leads to.
Preferably, as shown in fig. 3, 4, 5, 13 and 14, the potato feeding mechanism 40 includes a feeding roller frame 41, the feeding roller frame 41 includes a plurality of roller rods 411 arranged in parallel at intervals, an outlet of the feeding roller frame 41 is provided with a material guiding channel 42, the material guiding channel 42 includes guiding inclined plates 421 arranged at two sides of a discharge port of the feeding roller frame 41, the guiding inclined plates 421 are in a shape of "eight", an outlet at a small-sized end of the guiding inclined plates is connected with a feed port of a material sliding channel 422, the material sliding channel 422 is arranged in an inclined manner, a lower end of the guiding inclined plate is provided with a material guiding chute 423, the material guiding chute 423 is arranged perpendicular to the material sliding channel 422, and the material guiding chute 423 is arranged in an inclined manner, and an outlet at the lower end is located above a side of the material;
the peeled potatoes are put on the feeding roller frame 41, the peeled potatoes are arranged by a plurality of roller bars 411 arranged in parallel at intervals, so that the length direction of the potatoes is arranged along the length direction of the roller bars 411 and are guided out of the feeding roller frame 41 into the material guide channel 42, the material guide channel 42 comprises splayed guide inclined plates 421 at two sides of a discharge port of the feeding roller frame 41, so that single potato is guided in, the width of the material sliding channel 422 is smaller than the length of the single potato, the width of the material sliding channel 422 is kept to be matched with the minimum diameter of the potato as much as possible, so that the potatoes can slide downwards along the material sliding channel 422 and slide into a material guide slide 423, the material guide slide 423 is inclined, the lower end outlet of the material guide slide 423 is arranged above the side of the material supporting rod 31, so that the potatoes are guided between the two material supporting rods 31 and the baffle 56, realize the feed to the potato.
More preferably, as shown in fig. 13 and 14, a material driving plate 43 is disposed at a high end of the material guiding slide 423, the material driving plate 43 is integrally in a Z-shaped folded plate structure, a lower end surface of the material driving plate is slidably disposed on a bottom plate surface of the material guiding slide 423, one side plate of the material driving plate 43 is located at a low end of the material sliding channel 422, the other side plate of the material driving plate 43 is parallel to one side plate of the material guiding slide 423, a guide hole 4221 is disposed on a side wall of the material sliding channel 422, one side plate of the material driving plate 43 protrudes into the guide hole 4221, a strip-shaped slide hole 4231 is disposed on one side plate of the material guiding slide 423, a first connecting column 431 protrudes out of the strip-shaped slide hole 4231 is disposed on an outer plate surface of the other side plate of the material driving plate 43, a second connecting column 561 is disposed on an outer plate surface of the baffle 56, and the first connecting column 431 and, a material baffle plate 311 is arranged above the material supporting rod 31 of the material supporting mechanism, which is far away from the material guide slideway 423 and is arranged at the lower end discharge hole;
the potatoes are guided to the lowest position along the material sliding channel 422 and slide down to the material expelling plate 43 on the material guiding slideway 423, when the electromagnetic coil 591 is electrified and the chuck 50 is reset, the baffle plate 56 is linked to rotate, when the baffle plate 56 rotates, the connecting rod 44 enables the material expelling plate 43 to slide along the bottom plate surface of the material guiding slideway 423, so as to expel the potatoes on the material expelling plate 43 to the material guiding slideway 423 and roll to the material supporting rod 31, one side plate of the material expelling plate 43 is positioned at the lower end position of the material sliding channel 422, so that the potatoes at the lower end of the material sliding channel 422 are blocked in the material sliding channel 422, so as to avoid the downward movement of the potatoes, when the potato helical slicing and stick inserting operation on the material supporting rod 31, the baffle plate 56 is turned over to the lower end under the action of the self gravity, a balancing weight can be arranged on the baffle plate 56, so that the self gravity of the baffle plate 56 is sufficiently, the material driving plate 43 can be linked to reversely slide along the bottom plate surface of the material guiding slide 423 to reset, so that the potatoes at the lower end of the material sliding channel 422 slide into the material driving plate 43 under the self gravity to realize the carrying of new potatoes, one side plate of the material driving plate 43 protrudes into the guide hole 4221, the sliding guide of the material driving plate 43 is realized, the problem that the potatoes cannot be smoothly guided into the inner side of the material driving plate 43 due to the fact that the material driving plate 43 is staggered is avoided, and therefore the single effective feeding of the potatoes can be realized by the potato feeding mechanism 40, and the automation level of potato feeding is improved.
More preferably, as shown in fig. 1, a fourth receiving mechanism is disposed below the discharge hole of the first receiving mechanism, the discharge hole of the fourth receiving mechanism is connected with the material inlet of the transferring conveyer belt 130, a second receiving mechanism is arranged below the discharge hole of the transferring conveyer belt 130, the discharge hole of the second receiving mechanism is connected with the feeding hole of the second conveying mechanism in the color protection groove 120, a third material receiving mechanism is arranged below the discharge hole of the second conveying mechanism, the discharge hole of the third material receiving mechanism is connected with the material inlet of the third conveying mechanism in the frying tank 90, the first material receiving mechanism, the second material receiving mechanism, the third material receiving mechanism and the fourth material receiving mechanism respectively comprise a second material guiding inclined plate 71 which is obliquely arranged, the baffle 56 is provided with a material receiving bayonet 562, one side of the material receiving bayonet 562 is provided with an inclined surface, the second material guiding sloping plate 71 of the first material receiving mechanism is arranged below the inclined plane at one side of the material receiving bayonet 562;
the electromagnetic coil 591 is powered on, and after the chuck 50 is reset, the baffle 56 rotates to a high position, so that the material receiving bayonet 562 of the baffle 56 supports the spirally sliced finished product, and after the chuck 50 is separated from one end of the finished stick, the finished product slides down to the second material guiding inclined plate 71 along the inclined surface on one side of the material receiving bayonet 562, and is guided to the cleaning tank 80 and the frying tank 90 for subsequent processing.
Washing tank 80 and fried groove 90 are rectangular box-shaped, the both sides wall of washing tank 80 is provided with first stopper 81, first stopper 81 is the length side of strip cubic and along washing tank 80 and arranges, the both sides wall of protecting look groove 120 is provided with second stopper 121, second stopper 121 is the length side of strip cubic and along protecting look groove 120 and arranges, the both sides wall of fried groove 90 is provided with third stopper 91, third stopper 91 is the strip cubic and arranges along the length side of fried groove 90, first conveying mechanism, second conveying mechanism and third conveying mechanism all include conveyor belt 101, conveyor belt 101 area level just arranges along washing tank 80, protecting look groove 120 and fried groove 90 length direction respectively, conveyor belt 101 is located washing tank 80, protects look groove 120 and fried groove 90's notch top and arranges and both sides area respectively is located first stopper 81, second stopper 81, first stopper 81, second stopper 91, second stopper is located first stopper, second stopper is located fried, The upper plate surface of the conveying track 101 is provided with first bars 102 for clamping two ends of a stick, the first bars 102 are provided with first strip openings 1021, the width of the first strip openings 1021 is matched with the diameter of the stick, the length direction of the first strip openings 1021 is parallel and parallel to the length direction of the conveying track 101, two sides of the upper end of the first strip openings 1021 are respectively provided with first inclined plates 1022, the first inclined plates 1022 are in a shape of Chinese character 'ba', the upper ends of the first inclined plates 1022 are large-size ends, the first bars 102 are equidistantly arranged along the length direction of the conveying track 101 at intervals, the upper plate surface of the transfer conveying belt 130 is provided with second bars 131 for clamping two ends of the stick, the second bars 131 are provided with second strip openings 1311, and the width of the second strip openings 1311 is matched with the diameter of the stick, the length direction of second bar-shaped opening 1311 is parallel and parallel with the length direction of transporting conveyer belt 130, the upper end both sides of second bar-shaped opening 1311 are provided with second swash plate 132 respectively, second swash plate 132 is "eight" font, the upper end of second swash plate 132 is jumbo size end, second piece 131 is along transporting conveyer belt 130's length direction equidistance interval arrangement
Two ends of the finished wood stick led out by the second material guiding inclined plate 71 can slide down to the first inclined plate 1022 and the second inclined plate 132 in the shape of a Chinese character 'ba', slide down to the first strip-shaped opening 1021 of the first bar 102 and the second strip-shaped opening 1311 of the second bar 131, start the conveying crawler 101 and the transferring conveyer belt 130, and make the conveying crawler 101 move along the lower plate surfaces of the first limiting block 81, the second limiting block 121 and the third limiting block 91, so that the belt surface of the conveying crawler 101 is lowered and lowered below the liquid level in the cleaning tank 80, the color protection tank 130 and the frying tank 90, and the cleaning, color protection and frying operation of the spiral potato chips are realized;
the color protection station and the frying station can be arranged longer at intervals to realize effective water draining of the spiral potato chips, and a fan can be arranged between the two stations to quickly dry the open water on the surfaces of the spiral potato chips;
the conveying crawler belt 101 on the frying tank 90 can be arranged to be in a metal mesh shape, can bear high oil, and is convenient for oil draining operation after the fried spiral potato chips are fried, a fan can be arranged on the discharging side of the conveying crawler belt 101 on the frying tank 90 to quickly blow off the oil on the surfaces of the spiral potato chips, spices and the like can be timely sprinkled after the fried potato chips are fried, and then the potato chips can be formed and packaged to be sold as finished products;
the transfer conveyor 130 can receive the finished products from the plurality of potato slicing screw devices and sequentially convey the finished products to the cleaning tank 80, the color protection tank 130 and the frying tank 90, and the finished products from the potato slicing screw devices can be intermittently received by the intermittent operation mode of the transfer conveyor 130.
As shown in fig. 17, 18 and 19, two sliding bars 72 extend downward in an inclined manner from the lower end of the second material guiding sloping plate 71, a material blocking bar 73 is disposed above the two sliding bars 72, the material blocking bar 73 and the sliding bar 72 are arranged at intervals and form a passage through which two ends of a stick pass, the lower end of the passage enclosed by the material blocking bar 73 and the sliding bar 72 is vertical and is disposed above the sloping plate 1022, the material blocking bar 73 is disposed in front of the sliding bar 72 and is hinged with a strap 74 at the lower end thereof, the hinge shaft is horizontal and parallel to the strip-shaped opening 1021, a limit plate 721 is disposed at the lower end of the sliding bar 72, the strap 74 abuts against or is separated from the upper plate surface of the overhanging end of the limit plate 721, a trigger ball 741 downwardly overhangs at the lower end of the strap 74, the trigger ball 741 abuts against or is separated from the sloping plate 1022, and when the strap 74 abuts against the upper plate surface of the overhanging end of the limit plate 721, the upper plate surface of the butt strap 74 is obliquely arranged, the overhanging end facing the sliding rod 72 is a low end, the butt strap 74 is obliquely arranged, the overhanging end facing the material blocking rod 73 is a low end, the gravity center of the limiting plate 721 is located at the overhanging end position, and a bayonet for clamping a stick is defined among the end part of the limiting plate 721, the butt strap 74 and the material blocking rod 73;
the spiral potato chips slide down to the gap between the material blocking rod 73 and the material sliding rod 72 and slide down to the lower end of the passage enclosed by the material blocking rod 73 and the material sliding rod 72, the two ends of the wood stick of the spiral potato chips can be clamped in the bayonet enclosed by the end of the limiting plate 721, the butt strap 74 and the material blocking rod 73, when the inclined plate 1022 abuts against the trigger ball 741, the butt strap 74 rotates around the hinge shaft, so that the spiral potato chips fall into the strip-shaped opening 1021 of the clamping strip block 102;
when the attachment strap 74 abuts against the upper plate surface of the overhanging end of the limiting plate 721, the upper plate surface of the attachment strap 74 is obliquely arranged and the overhanging end facing the material sliding rod 72 is a low end, so that the situation that two ends of the stick of the spiral potato chip are clamped into the upper plate surface of the attachment strap 74 can be avoided, and the two ends of the stick of the spiral potato chip accurately slide into the clamping openings defined by the end part of the limiting plate 721, the attachment strap 74 and the material blocking rod 73 is avoided;
the access board 74 is obliquely arranged and the overhanging end facing the material blocking rod 73 is a low end, so that sticks of the spiral potato chips can conveniently slide into the strip-shaped opening 1021 of the clamping bar block 102;
the gravity center of the limiting plate 721 is located at the overhanging end position, so that when the limiting plate 721 is in a natural state, the lap 74 abuts against the upper plate surface of the overhanging end of the limiting plate 721, so that a finished product is supported, and the limiting plate 721 can rotate only by abutting the trigger ball 741 against the inclined plate 1022, so that the unloading operation is realized;
in addition, a torsion spring may be disposed on the hinge shaft of the limiting plate 721, so that when the limiting plate 721 is in a natural state, the strap 74 abuts against the upper plate surface of the overhanging end of the limiting plate 721, and the limiting plate 721 can rotate by only abutting the trigger ball 741 against the sloping plate 1022 and overcoming the elasticity of the torsion spring, so as to achieve the unloading operation;
the upper end of the material blocking rod 73 is higher than the lower end of the second material guiding inclined plate 71, so as to ensure that the finished product which slides out is smoothly guided into the gap between the material blocking rod 73 and the material sliding rod 72; thereby ensuring that the finished products are smoothly arranged in the first strip-shaped opening 1021 of the first strip 102 and the second strip-shaped opening 1311 of the second strip 131 on the transfer conveyor belt 130 and the conveying track 101;
the two sides of the second material guiding inclined plate 71 are provided with the support blocks 711, when a finished product slides out of the discharge hole, two ends of the finished product stick can slide along the upper surfaces of the support blocks 71, and can also support the finished product potatoes, so that the two ends of the finished product can be smoothly guided into the gap between the material blocking rod 73 and the material sliding rod 72, and then the finished product can smoothly fall into the gap shown in the combined drawings 6a to 6f, and the following operation process of the system is briefly described as follows:
the potatoes are put into the potato feeding mechanism 40, the material supporting mechanism receives the potatoes at the outlet position of the potato feeding mechanism 40, the wood stick driving mechanism is started, so that the wood sticks move along the length direction of the tube body 20 until the wood is inserted through along the length direction of the potatoes, and the electromagnetic coil 591 is de-energized, the chuck 50 is reset by the elastic reset force of the reset spring 592, the second motor 503 is started, the chuck 50 is rotated, the third motor 64 is activated, so that the moving blade 60 performs a screw-slicing operation of the potatoes, after the potatoes are cut, the electromagnetic coil 591 is electrified, so that the stick is separated from the surface of the chuck 50, the finished product slides downwards along the second material guiding inclined plate 71 to the cleaning tank 80, the color protection tank 130 and the frying tank 90 for cleaning, color protection and frying, and vacuum packaging is timely performed after frying and cooling, so that the crisp taste of the whirlwind potato chips is ensured.
Briefly described below is a method for processing fried tornado potatoes, the method comprising the steps of:
A. selecting potatoes with uniform size and no scars on the surface, cleaning and peeling the potatoes;
B. the peeled potatoes are put into a potato feeding mechanism 40 which comprises a feeding roller frame 41 and are guided into a material guiding channel 42, so that the potatoes at the lowest end are guided into a material driving plate 43, an electromagnetic coil 591 is electrified, a chuck 50 is close to one end of a pipe body 21, the chuck 50 is interlocked with a baffle plate 56 to rotate and the material driving plate 43 to slide along the bottom plate surface of a material guiding slide 423 in the moving process, and the potatoes are guided into a material supporting rod 31 of the feeding mechanism 30;
C. starting the first conveying belt 12 to enable the wood stick to fall into the lower end of the first material guiding inclined plate 13, starting the circulating conveying chain 23 to enable one end of the wood stick to be inserted into the peeled potatoes, powering off the electromagnetic coil 591 to enable the chuck 50 to be close to the baffle 56 to clamp the peeled potatoes, enabling the inserting pins 52 of the chuck 50 to be inserted into one end of the peeled potatoes, starting the second motor 503 to enable the chuck 50 to rotate, and starting the third motor 64 to enable the movable blade 60 to slide along the sliding rail 62 until all spiral cutting of the peeled potatoes is finished;
D. energizing the electromagnetic coil 591 to reset the chuck 50, so that the baffle plate 56 rotates, dragging the finished product out to the second material guide sloping plate 71, starting the first conveying mechanism and the second conveying mechanism to realize the carrying of the finished product between the material blocking rod 73 and the material sliding rod 72, and finishing the water washing, color protection and frying of the finished product;
E. and repeating the step B, C, D until all of the potatoes are processed in the potato supply mechanism 40.
In the step D, when the color protection operation is carried out on the cleaned potato spiral slices, four reagents, namely ascorbic acid, cysteine, citric acid and calcium chloride are poured into the color protection groove 130 as color protection agents for processing the spiral potato slices, then water is added into the color protection groove 130 and uniformly stirred, the weight percentage of the four reagents is 0.3:1:0.2:0.15, wherein the water accounts for 98.35 of the whole weight percentage, and the running time of the finished product in the color protection groove 130 is kept at 30 s-1 min, so that the color protection effect can be achieved, and the color of the fried cyclone potato chips is more bright;
when the color-protecting spiral slices are fried, palm oil is poured into the frying tank 90, the palm oil is kept at 180-190 ℃, and the frying time of the finished product is as follows: 30 s-50 s;
the whirlwind potato chips produced by the processing system can be directly sprinkled with spice powder after oil on the surfaces of the whirlwind potato chips is drained after frying, vacuum packaging is carried out, and packaged finished products can be directly sold, so that the production system is very suitable for potato processing of food processing enterprises.

Claims (2)

1. The continuous production system of whirlwind potato chips is characterized in that: the potato slicing system comprises a wood stick feeding unit, a discharge port of the wood stick feeding unit is provided with a wood stick driving unit, a discharge end of the wood stick driving unit is provided with a material supporting unit for supporting potatoes, the system further comprises a potato feeding unit, an outlet of the potato feeding unit is connected with the material supporting unit, a spiral slicing unit is further arranged beside the material supporting unit, the spiral slicing unit acts and carries out spiral slicing operation on the potatoes, and a discharging unit is further arranged below the spiral slicing unit;
the wood label feeding unit comprises a plurality of groups of wood label feeding mechanisms (10) which are arranged in parallel at intervals, the wood stick driving units are arranged in parallel at intervals and are arranged at the discharge hole of the wood stick feeding mechanism (10), the potato supply unit comprises a plurality of groups of potato supply mechanisms (40) which are arranged in parallel at intervals, the material supporting unit comprises a plurality of groups of material supporting mechanisms which are arranged in parallel at intervals, the outlet of the potato feeding mechanism (40) is connected with the material supporting mechanisms, the spiral slicing unit comprises a plurality of groups of chucks (50) arranged at the front end of the wood stick driving mechanism (20) in the moving direction, the chuck (50) is used for clamping potatoes to drive the potatoes to rotate around the horizontal axis direction, the spiral slicing unit also comprises a plurality of groups of moving blades (60) which are arranged in parallel at intervals, the moving blade (60) is arranged in front of the chuck (50), and the moving blade (60) moves in a reciprocating manner along the length direction of the material supporting mechanism;
the disc surface of the chuck (50) is vertical and is arranged at the front end of the pipe orifice of the pipe body (21), the core of the chuck (50) is provided with a perforation (51) for a wood stick to penetrate through the pipe, the perforation (51) is concentric with the pipe body (21), the disc surface of the chuck (50) far away from the front end of the pipe orifice of the pipe body (21) is provided with a contact pin (52), the inserting pins (52) are arranged in a plurality along the circumferential direction of the disk surface of the chuck (50), the chuck (50) is rotatably arranged on the movable bracket (53), the movable bracket (53) is arranged on the sliding rod (54) in a sliding way, the rod length direction of the sliding rod (54) is parallel to the length direction of the pipe body (21), one end of the sliding rod (54) is arranged on the fixed support (55), the driving mechanism drives the movable support (53) to slide along the sliding rod (54) and drives the chuck (50) and the movable blade (60) to be close to or far away from each other;
a baffle (56) is arranged at the rod end of the sliding rod (54), the other end of the sliding rod (54) is rotatably connected with the fixed support (55), a linkage mechanism is arranged between the movable support (53) and the sliding rod (54), when the movable support (53) slides along the sliding rod (54) and is close to the baffle (56), the linkage mechanism links the sliding rod (54) to be positioned on the fixed support (55) to rotate and enable the baffle (56) to be positioned on the chuck (50) to form avoidance, when the movable support (53) slides along the sliding rod (54) and is close to the chuck (50), the linkage mechanism links the sliding rod (54) to be positioned on the fixed support (55) to rotate and enable the baffle (56) to be positioned at the front end of the disk surface of the chuck (50);
the linkage mechanism comprises a linkage plate (57) arranged on a movable support (53), the linkage plate (57) is of a semi-arc plate-shaped structure, one end of the linkage plate (57) is fixed on the movable support (53), a spiral guide groove (571) is arranged on the inner wall of the linkage plate (57), one end of the spiral guide groove (571) is positioned on the end surface of the other end of the linkage plate (57), the other end of the spiral guide groove (571) extends to one side surface of the linkage plate (57), a shifting lever (541) is vertically arranged on a lever body of the sliding rod (54), the cross section of the shifting lever (541) is circular, when the movable support (53) slides along the sliding rod (54) and is close to the baffle plate (56), the lever body of the shifting lever (541) and the notch at one end of the spiral guide groove (571) are positioned on the same straight line, and when the movable support (53) slides along the sliding rod (54) and is close to the chuck (50), the shifting rod (541) is positioned in a notch of the spiral guide groove (571), a sliding strip (58) is arranged below the notch of one side face of the linkage plate (57) of the spiral guide groove (571), the length direction of the sliding strip (58) is parallel to the sliding rod (54), the shifting rod (541) is arranged between the upper plate face of the sliding strip (58) and one side face of the linkage plate (57) in a sliding mode, the distance between the upper plate face of the sliding strip (58) and one side face of the linkage plate (57) is matched with the diameter of the shifting rod (541), and when the baffle plate (56) is positioned at the front end of the plate face of the chuck (50), the gravity center of the baffle plate (56) is positioned on two sides right above the rod core of the sliding rod (54);
the wood swab feeding mechanism (10) comprises a bin body (11) for placing wood swabs, the bin body (11) is arranged in a closed-up shape, a strip-shaped discharge hole (111) is formed in a lower closed-up position, a first conveying belt (12) is arranged below the strip-shaped discharge hole (111), a plurality of positioning clamping strips (121) are arranged on a strip surface of the first conveying belt (12), the length direction of each positioning clamping strip (121) is parallel to the length direction of the strip-shaped discharge hole (111) and is arranged at intervals along the length direction of the first conveying belt (12), the distance between every two adjacent positioning clamping strips (121) is matched with the diameter of each wood swab, the cross section of each positioning clamping strip (121) is semicircular, the distance between the top surface of each positioning clamping strip (121) and the strip surface of the first conveying belt (12) is slightly smaller than the diameter of each wood swab, and the lower end surfaces of the strip-shaped discharge holes (111) are adjacent to the, the driving mechanism drives the first conveying belt (12) to horizontally reciprocate below the strip-shaped discharge hole (111);
a first material guide inclined plate (13) is arranged below a discharge hole of the first conveying belt (12), and the lower end of the first material guide inclined plate (13) is arc-shaped;
the wood swab driving mechanism is arranged at one end of the first material guide inclined plate (13) and comprises a pipe core horizontal pipe body (21), the pipe diameter of the pipe body (21) is matched with the diameter of a wood swab, a strip-shaped opening (211) is formed in the pipe wall of the pipe body (21), a push plate (22) is arranged in the pipe body (21), the push plate (22) is fixed on the circulating conveying chain (23), the length direction of the circulating conveying chain (23) is parallel to the length direction of the pipe body (21), the push plate (22) penetrates through the strip-shaped opening (211) and stretches into the pipe cavity of the pipe body (21), supporting rollers (24) are arranged at two closed ends of the circulating conveying chain (23), one of the supporting rollers (24) is connected with an output shaft of a first motor, two supporting rollers (22) are arranged on the outer side of the circulating conveying chain (23), and the end part of an arc plate at the low end of the first material guide inclined plate (13) is arranged at the front end of the pipe orifice of one end of The diameter of a lower end arc plate of the first material guide inclined plate (13) is matched with the diameter of a stick and is concentric with a tube core of the tube body (21), and the circulating conveying chain (23) rotates and drives the push plate (22) to move along the length direction of the lower end arc plate of the first material guide inclined plate (13).
2. The continuous cyclone potato chip production system of claim 1, wherein: the wood pick feeding unit further comprises a box body (14) arranged on the outer wall of the bin body (11) of the wood pick feeding mechanism on the outer side, and the bin walls of the bin bodies (11) of adjacent wood pick feeding mechanisms are connected into a whole through a material guide inclined plate (15).
CN201810158214.XA 2018-02-25 2018-02-25 Continuous production system of whirlwind potato chips Active CN108382655B (en)

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CN110561896B (en) * 2019-10-09 2021-03-16 浙江海洋大学 Heat transfer printing device for wooden jointed board
CN112972125B (en) * 2021-03-11 2022-05-06 兰溪市洁达棉签有限公司 Medical cotton swab production facility

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