CN108382383A - A kind of novel high ferro use for brake system dual cavity gas container and preparation method thereof - Google Patents
A kind of novel high ferro use for brake system dual cavity gas container and preparation method thereof Download PDFInfo
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- CN108382383A CN108382383A CN201810127411.5A CN201810127411A CN108382383A CN 108382383 A CN108382383 A CN 108382383A CN 201810127411 A CN201810127411 A CN 201810127411A CN 108382383 A CN108382383 A CN 108382383A
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- cylinder
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- welding
- bar
- horizontal position
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T17/00—Component parts, details, or accessories of power brake systems not covered by groups B60T8/00, B60T13/00 or B60T15/00, or presenting other characteristic features
- B60T17/06—Applications or arrangements of reservoirs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K28/00—Welding or cutting not covered by any of the preceding groups, e.g. electrolytic welding
- B23K28/02—Combined welding or cutting procedures or apparatus
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- Mechanical Engineering (AREA)
- Transportation (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
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Abstract
The invention discloses a kind of novel high ferro use for brake system dual cavity gas containers, including the first cylinder, first end plate, the second cylinder, second end board group at, first cylinder is stitched equipped with horizontal position welding, horizontal position welding seam also is provided on second cylinder, it is equipped with longitudinal seam at first cylinder, the second cylinder docking, air admission hole, venthole are equipped on the first cylinder, the second cylinder；Preparation method is as follows,, the first cylinder is positioned on welder to progress transverse joint welding, form horizontal position welding seam；, the second cylinder is positioned on welder 1 to progress transverse joint welding, form horizontal position welding seam；, by the first cylinder, the second cylinder carry out longitudinal seam welding, formed longitudinal seam, keep the first cylinder, the second cylinder-shaped into a single integrated structure；The first cylinder being welded, the second cylinder are positioned in cutting fixing device, air admission hole, venthole cutting are carried out.
Description
Technical field
The present invention relates to a kind of novel high ferro use for brake system dual cavity gas containers and preparation method thereof.
Background technology
Gas container is used for the gas that stored air compressor compresses come out as the gas pressure device in high ferro braking system
Body is used for braking system.Gas container has energy storage, filtering, elegant and cooling four big functions.At present used in gas receiver by
Left end cap, cylinder and right end cap composition, but when being connected between cylinder, cylinder, be attached by welding manner, due to even
Port is plane port when connecing, and plane port planar ends mouth carries out butt welding, be easy to cause and welds imperfect, poor sealing performance,
Phenomena such as be easy to causeing gas leakage.In addition, gas container used by existing rail vehicle braking system, generally takes carbon steel material
Single chamber cylinder, overall weight is laid particular stress on after assembling, and surfaces externally and internally is both needed to carry out preservative treatment, and structure is not compact enough, and dismounts multiple
It is miscellaneous, be not easy to carry out later maintenance.
Invention content
Goal of the invention：The purpose of the present invention is to solve deficiencies in the prior art, provide a kind of novel high ferro braking
System dual cavity gas container and preparation method thereof, manufactured gas container weld seam is neat, beautiful, and accurate size is compact-sized, can
By property height, the setting positioning of welder is fast and accurate, single-side welding double-side forming, will not gas leakage, preparation it is efficient.
Technical solution：A kind of novel high ferro use for brake system dual cavity gas container of the present invention, including the first cylinder, first end
Plate, the second cylinder, second end board group are at the first cylinder is stitched equipped with horizontal position welding, and horizontal position welding also is provided on the second cylinder and is stitched, first
It is equipped with longitudinal seam at body, the second cylinder docking, is equipped with air admission hole, venthole on the first cylinder, the second cylinder, the first cylinder,
The end socket for separation is provided between second cylinder, the first cylinder, the second inner barrel completely cut off each other.
A kind of preparation method of novel high ferro use for brake system dual cavity gas container of the present invention is as follows,
, the first cylinder is positioned on welder to progress transverse joint welding, form horizontal position welding seam；
, the second cylinder is positioned on welder 1 to progress transverse joint welding, form horizontal position welding seam；
, by the first cylinder, the second cylinder carry out longitudinal seam welding, formed longitudinal seam, make the first cylinder, the second cylinder formed one
Body structure；
The first cylinder being welded, the second cylinder are positioned in cutting fixing device, air admission hole, venthole cutting are carried out.
Further improvement of the present invention is：Welder includes supporting leg, and front and back adjacent supporting leg top is equipped with supporting rod,
Supporting rod is equipped with a pair of of bar, and guide rail is equipped on rear side of bar, and guide rail is equipped with moving trolley, and moving trolley is equipped with bonding machine
Device people forms strip-shaped hole between a pair of of bar, fixing device is equipped with below bar, and fixing device left end is connected with axis, axis and a left side
Fixed link between side leg is connected；Fixing device overcentre is equipped with groove, and fixed station is equipped in groove, is set above fixed station
There is bar-shaped trough.
Further improvement of the present invention is：Fixed link is a pair, and fixed link is connected with riser, riser upper and lower ends and one
It is connected to parallel transverse slat, axis runs through the threaded hole of a pair of of transverse slat, and axis upper end is exposed in the top of transverse slat, and fixing device is in transverse slat
On the axis of top；Riser, a pair of of transverse slat are structure as a whole, and riser is connected with fixed link by welding.
Further improvement of the present invention is：Including holder, it is equipped with support plate above holder, left end is equipped with above support plate
First fixed plate, the first fixed plate are connected with starting stave, and the first reinforcing plate is equipped between starting stave and the first fixed plate；
Right end is equipped with the second fixed plate above support plate, and the second fixed plate is connected with the second riser, and the second riser and second is fixed
The second reinforcing plate is equipped between plate；Column is equipped on the right side of second fixed plate, the second riser, column top is equipped with upper head plate, column
Bottom is equipped with bottom plate, and upper head plate is equipped with clamping device；
Second riser is equipped with arc groove, and the second riser of arc groove both sides is equipped with the second mounting hole, and starting stave is equipped with
First mounting hole is equipped with bar between starting stave, the second riser, bar both ends are after the first mounting hole, the second mounting hole by spiral shell
Cap is fixed, and bar is equipped with rolling ring, and the starting stave above the first mounting hole is equipped with third mounting hole, is equipped in third mounting hole
Clamp stud；
The supporting plate of clamping device bottom is connected by bolt with upper head plate, and clamping device is equipped with sleeve, and screw rod is equipped in sleeve.
Further improvement of the present invention is：First fixed plate is connected by bolt with support plate, and the second fixed plate is also led to
Bolt is crossed with support plate to be connected；The height of starting stave is more than the height of the second riser, and the second mounting hole, starting stave are same
On horizontal line；First fixed plate, starting stave, the first reinforcing plate are structure as a whole, second fixed plate, the second riser,
Two reinforcing plates are structure as a whole.
Further improvement of the present invention is：Horizontal position welding seam, the longitudinal seam complete weldering by the welding robot that PLC is controlled
It connects, air admission hole, venthole complete cutting by the cutting robot that PLC is controlled.
Advantageous effect：
1, when braking system is run, the first cylinder, the second cylinder dual cavity construction, significantly mitigated dead weight, reduced
Energy consumption, the compressed air in the first cylinder, the second cylinder can respectively be realized air inlet and go out according to circuit design and control principle
Gas, compact internal structure improve space availability ratio, and space availability ratio is high, reliability is high.
2, fixed station is rotated, the braking tank in high ferro braking system, after being sleeved on fixed station, moving trolley drives welding dress
It sets and transverse joint welding is carried out to braking tank, the crack for braking tank is aligned with bar-shaped trough, the single-sided welding of welder so that braking tank
The inner surface of internal fissure is also welded, simple in structure, easy to use, easy to operate, accurate positioning, efficient, weld seam is neat,
It is beautiful.
3, the first fixed plate is connected by bolt with support plate, and the second fixed plate is connected also by bolt with support plate, peace
Fill convenient disassembly；First reinforcing plate, the second reinforcing plate, enhance whole stability；The setting of arc groove is conveniently adjusted brake
The position of tank；The height of starting stave is more than the height of the second riser, is also beneficial to the position of observation brake tank, convenient for positioning,
Meanwhile the tank that is also convenient for braking is fixed in whole device, accurate positioning, cutting is convenient, greatly improves working efficiency.
Description of the drawings
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the structural schematic diagram of welder；
Fig. 3 is the right view of welder；
Fig. 4 is the structural schematic diagram for cutting fixing device；
Fig. 5 is the structural schematic diagram of arc groove；
Wherein, the first cylinders of 1-；2- first end plates；The second cylinders of 3-；The second end plates of 4-；5- horizontal position welding is stitched；6- longitudinal seams；100- is welded
Connection device；101- supporting legs；102- supporting rods；103- bars；104- guide rails；105- moving trolleys；106- welding robots；107-
Strip-shaped hole；108- fixing devices；109- axis；110- fixed links；111- securing plates；112- risers；113- transverse slats；114- grooves；
115- fixed stations；116- bar-shaped troughs；200- cuts fixing device；201- holders；202- support plates；The first fixed plates of 203-；
204- starting staves；The first reinforcing plates of 205-；The second fixed plates of 206-；The second risers of 207-；The second reinforcing plates of 208-；209- is vertical
Column；210- upper head plates；211- bottom plates；212- clamping devices；213- arc grooves；The second mounting holes of 214-；215- first is installed
Hole；216- bars；217- rolling rings；218- supporting plates；219- sleeves；220- screw rods.
Specific implementation mode
Embodiments of the present invention are illustrated by particular specific embodiment below.
Such as Fig. 1-5, a kind of novel high ferro use for brake system dual cavity gas container, including the first cylinder 1, first end plate 2,
Two cylinders 3, the second end plate 4 composition, the first cylinder 1 are equipped with horizontal position welding and stitch 5, also are provided with horizontal position welding seam 5 on the second cylinder 3, first
It is equipped with longitudinal seam 6 at body 1,3 docking of the second cylinder, is equipped with air admission hole, venthole on the first cylinder 1, the second cylinder 3, first
The end socket for separation is provided between cylinder 1, the second cylinder 3, the first cylinder, the second inner barrel completely cut off each other.
A kind of preparation method of novel high ferro use for brake system dual cavity gas container of the present invention,
, the first cylinder 1 is positioned on welder 100 to progress transverse joint welding, form horizontal position welding seam 5；
, the second cylinder 3 is positioned on welder 100 to progress transverse joint welding, form horizontal position welding seam 5；
, by the first cylinder 1, the second cylinder 3 carry out longitudinal seam welding, formed longitudinal seam 6, make the first cylinder 1,3 shape of the second cylinder
It is into a single integrated structure；
The first cylinder 1 being welded, the second cylinder 3 are positioned in cutting fixing device 200, air admission hole, venthole are carried out
Cutting.
Further improvement of the present invention is：Welder 100 includes supporting leg 101, and front and back adjacent 101 top of supporting leg is set
There are supporting rod 102, supporting rod 102 to be equipped with a pair of of bar 103,103 rear side of bar is equipped with guide rail 104, and guide rail 104, which is equipped with, to be moved
Dynamic trolley 105, moving trolley 105 are equipped with welding robot 106, strip-shaped hole 107, bar 103 are formed between a pair of of bar 103
Lower section is equipped with fixing device 108, and 108 left end of fixing device is connected with axis 109, the fixed link between axis 109 and left side supporting leg 101
110 are connected；108 overcentre of fixing device is equipped with groove 114, and fixed station 115 is equipped in groove 114, and 115 top of fixed station is set
There is bar-shaped trough 116.
Further improvement of the present invention is：Fixed link 110 is a pair, and fixed link 110 is connected with riser 112, riser 112
Upper and lower ends are connected with a pair of parallel transverse slat 113, and axis 19 runs through the threaded hole of a pair of of transverse slat 113, and 109 upper end of axis is exposed in cross
The top of plate 113, fixing device 108 is on the axis 109 above transverse slat 113；Riser 112, a pair of of transverse slat 113 are structure as a whole,
Riser 112 is connected with fixed link 110 by welding.
Further improvement of the present invention is：Including holder 201,201 top of holder is equipped with support plate 202, support plate 202
Top left end is equipped with the first fixed plate 203, and the first fixed plate 203 is connected with starting stave 204, and starting stave 204 and first is solid
The first reinforcing plate 205 is equipped between fixed board 203；
202 top right end of support plate is equipped with the second fixed plate 206, and the second fixed plate 206 is connected with the second riser 207, and second is perpendicular
The second reinforcing plate 208 is equipped between plate 207 and the second fixed plate 206；
Second fixed plate 206,207 right side of the second riser are equipped with column 209, and 209 top of column is equipped with upper head plate 210, column 209
Bottom is equipped with bottom plate 211, and upper head plate 210 is equipped with clamping device 212；
Second riser 27 is equipped with arc groove 213, and the second riser 7 of 213 both sides of arc groove is equipped with the second mounting hole 214, the
One riser 24 is equipped with the first mounting hole 215, bar 216 is equipped between starting stave 204, the second riser 207,216 both ends of bar are passed through
It is fixed by nut after wearing the first mounting hole 215, the second mounting hole 214, bar 216 is equipped with rolling ring 217, on the first mounting hole 215
The starting stave 204 of side is equipped with third mounting hole, and clamp stud 16 is equipped in third mounting hole；
The supporting plate 18 of 212 bottom of clamping device is connected by bolt with upper head plate 10, and clamping device 212 is equipped with sleeve 219, set
Screw rod 220 is equipped in cylinder 219.
Further improvement of the present invention is：First fixed plate 203 is connected by bolt with support plate 202, and second fixes
Plate 206 is connected also by bolt with support plate 202；The height of starting stave 204 is more than the height of the second riser 207, the second peace
Fill hole 214, starting stave 204 in the same horizontal line；First fixed plate 203, starting stave 204, the first reinforcing plate 205 are one
Body structure, the second fixed plate 206, the second riser 207, the second reinforcing plate 208 are structure as a whole, integrally formed structure, rigidity
Intensity is big, and stability is good.
Further improvement of the present invention is：Horizontal position welding seam 5, the longitudinal seam 6 are completed by the welding robot that PLC is controlled
Welding, air admission hole, venthole complete cutting by the cutting robot that PLC is controlled.
The present invention improves 10 times of working efficiency compared with original initial stage device, has eliminated waste product, welding, cutting speed
Degree is fast and accurate, ensure that the quality of welding and cutting, improves efficiency, reduces security risk, manufactured finished product beautiful outline form
It sees, stable quality.
Above-mentioned specific implementation mode, technical concept and structure feature only to illustrate the invention, it is therefore intended that allow and be familiar with this
The stakeholder of item technology can implement according to this, but the above content is not intended to limit protection scope of the present invention, every according to this hair
Any equivalent change or modification made by bright Spirit Essence, should all fall under the scope of the present invention.
Claims (5)
1. a kind of novel high ferro use for brake system dual cavity gas container, it is characterised in that：Including the first cylinder（1）, first end plate
（2）, the second cylinder（3）, the second end plate（4）Composition, first cylinder（1）Horizontal position welding is equipped with to stitch（5）, second cylinder
（3）On also be provided with horizontal position welding seam（5）, first cylinder（1）, the second cylinder（3）Longitudinal seam is equipped at docking（6）, described first
Cylinder（1）, the second cylinder（3）On be equipped with air admission hole, venthole.
2. a kind of preparation method of novel high ferro use for brake system dual cavity gas container according to claim 1, feature
It is：
（）, by the first cylinder（1）It is positioned over welder（100）Upper progress transverse joint welding forms horizontal position welding seam（5）；
（）, by the second cylinder（3）It is positioned over welder（100）Upper progress transverse joint welding forms horizontal position welding seam（5）；
（）, by the first cylinder（1）, the second cylinder（3）Longitudinal seam welding is carried out, longitudinal seam is formed（6）, make the first cylinder（1）,
Two cylinders（3）Form integral structure；
（）The first cylinder that will be welded（1）, the second cylinder（3）It is positioned over cutting fixing device（200）On, progress air admission hole,
Venthole is cut.
3. a kind of preparation method of novel high ferro use for brake system dual cavity gas container according to claim 2, feature
It is：The welder（100）Including supporting leg（101）, the front and back adjacent supporting leg（101）Top is equipped with supporting rod
（102）, the supporting rod（102）It is equipped with a pair of of bar（103）, the bar（103）Rear side is equipped with guide rail（104）, described
Guide rail（104）It is equipped with moving trolley（105）, the moving trolley（105）It is equipped with welding robot（106）, a pair described in
Bar（103）Between form strip-shaped hole（107）, the bar（103）Lower section is equipped with fixing device（108）, the fixing device
（108）Left end and axis（109）It is connected, the axis（109）With left side supporting leg（101）Between fixed link（110）It is connected；It is described solid
Determine device（108）Overcentre is equipped with groove（114）, the groove（114）It is interior to be equipped with fixed station（115）, the fixed station
（115）Top is equipped with bar-shaped trough（116）.
4. a kind of preparation method of novel high ferro use for brake system dual cavity gas container according to claim 2, feature
It is：Including holder（201）, the holder（201）Top is equipped with support plate（202）, the support plate（202）Top left end is set
There is the first fixed plate（203）, first fixed plate（203）With starting stave（204）It is connected, the starting stave（204）With
First fixed plate（203）Between be equipped with the first reinforcing plate（205）；
The support plate（202）Top right end is equipped with the second fixed plate（206）, second fixed plate（206）With the second riser
（207）It is connected, second riser（207）With the second fixed plate（206）Between be equipped with the second reinforcing plate（208）；
Second fixed plate（206）, the second riser（207）Right side is equipped with column（209）, the column（209）Top is equipped with
Upper head plate（210）, the column（209）Bottom is equipped with bottom plate（211）, the upper head plate（210）It is equipped with clamping device
（212）；
Second riser（27）It is equipped with arc groove（213）, the arc groove（213）Second riser of both sides（207）On set
There is the second mounting hole（214）, the starting stave（204）It is equipped with the first mounting hole（215）, the starting stave（204）,
Two risers（207）Between be equipped with bar（216）, the bar（216）The first mounting hole is run through at both ends（215）, the second mounting hole（214）
It is fixed afterwards by nut, the bar（216）It is equipped with rolling ring（217）, first mounting hole（215）The starting stave of top
（204）It is equipped with third mounting hole, clamp stud is equipped in the third mounting hole（216）；
The clamping device（212）The supporting plate of bottom（218）Pass through bolt and upper head plate（10）It is connected, the clamping device
（212）It is equipped with sleeve（219）, the sleeve（219）It is interior to be equipped with screw rod（220）.
5. a kind of preparation method of novel high ferro use for brake system dual cavity gas container according to claim 2, feature
It is：The horizontal position welding seam（5）, the longitudinal seam（6）Welding, air admission hole, venthole are completed by the welding robot of PLC controls
Cutting is completed by the cutting robot of PLC controls.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810127411.5A CN108382383B (en) | 2018-02-08 | 2018-02-08 | Novel double-chamber air reservoir for high-speed rail braking system and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810127411.5A CN108382383B (en) | 2018-02-08 | 2018-02-08 | Novel double-chamber air reservoir for high-speed rail braking system and preparation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108382383A true CN108382383A (en) | 2018-08-10 |
| CN108382383B CN108382383B (en) | 2020-08-14 |
Family
ID=63075357
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810127411.5A Active CN108382383B (en) | 2018-02-08 | 2018-02-08 | Novel double-chamber air reservoir for high-speed rail braking system and preparation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108382383B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114228688A (en) * | 2021-12-21 | 2022-03-25 | 江苏华昌铝厂有限公司 | High-strength aluminum alloy lightweight support for automobile air chamber |
| CN114275110A (en) * | 2021-12-28 | 2022-04-05 | 谢沛鸿 | Jellyfish iceberg type marine building structure |
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| CN204735874U (en) * | 2015-07-15 | 2015-11-04 | 马鞍山市天睿实业有限公司 | Fire extinguisher barrel girth welding machine |
| CN105945391A (en) * | 2016-07-11 | 2016-09-21 | 山东厚丰汽车散热器有限公司 | Automatic welding machine and automatic welding method for double straight seams of radiator |
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| CN106736084A (en) * | 2017-01-04 | 2017-05-31 | 蚌埠通达汽车零部件有限公司 | A kind of automobile-used air reservoir automatic circumferential sewing welder |
| WO2017212236A1 (en) * | 2016-06-08 | 2017-12-14 | Aquasium Technology Limited | Welding head for electron or laser beam welding with two seals having different shore hardness |
| CN107649732A (en) * | 2017-09-20 | 2018-02-02 | 嘉兴创诺精密五金有限公司 | One kind can automatically feed metallic plate severing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2831045A1 (en) * | 1978-07-14 | 1980-01-24 | Knorr Bremse Gmbh | Air pressure reservoir for rail vehicle brake - has chambers separated by domed partition identical to domed end walls secured in tubular housing |
| US5758795A (en) * | 1993-08-05 | 1998-06-02 | Edo Corporation, Fiber Seience Division | Dual chamber composite pressure vessel and method of fabrication thereof |
| CN201795270U (en) * | 2010-07-22 | 2011-04-13 | 北汽福田汽车股份有限公司 | Air cylinder, air brake system and automobile with air brake system |
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| CN204735874U (en) * | 2015-07-15 | 2015-11-04 | 马鞍山市天睿实业有限公司 | Fire extinguisher barrel girth welding machine |
| WO2017212236A1 (en) * | 2016-06-08 | 2017-12-14 | Aquasium Technology Limited | Welding head for electron or laser beam welding with two seals having different shore hardness |
| CN105945391A (en) * | 2016-07-11 | 2016-09-21 | 山东厚丰汽车散热器有限公司 | Automatic welding machine and automatic welding method for double straight seams of radiator |
| CN206187005U (en) * | 2016-10-11 | 2017-05-24 | 山东临工工程机械有限公司 | Integrated form two -chamber gas receiver |
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| CN107649732A (en) * | 2017-09-20 | 2018-02-02 | 嘉兴创诺精密五金有限公司 | One kind can automatically feed metallic plate severing device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114228688A (en) * | 2021-12-21 | 2022-03-25 | 江苏华昌铝厂有限公司 | High-strength aluminum alloy lightweight support for automobile air chamber |
| CN114275110A (en) * | 2021-12-28 | 2022-04-05 | 谢沛鸿 | Jellyfish iceberg type marine building structure |
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| Publication number | Publication date |
|---|---|
| CN108382383B (en) | 2020-08-14 |
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